Top-speed cooling horizontal rolling copper pipe device
By designing an automated fixing seat and cooling mechanism, automatic cooling of the copper tube is achieved, solving the safety hazards and low efficiency problems caused by manual handling of high temperatures, and improving production efficiency.
Patent Information
- Application Number
- CN202422701733.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-06
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2034-11-06
AI Technical Summary
The existing rapid cooling horizontal rolling copper tube device needs to be manually moved to a water tank for cooling after rolling is completed, which poses the risk of high-temperature burns and low production efficiency.
A device including a fixing seat, a cooling mechanism, a water reservoir, a hydraulic cylinder and a placement frame is designed. The device uses water spraying from a nozzle to cool the parts and immersion cooling to replace manual handling and achieve automatic cooling.
It reduces the safety risks of workers, improves production efficiency, and ensures the safe cooling process of the copper pipe.
Smart Images

Figure CN223417998U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of copper tube processing equipment, in particular to an extremely fast cooling horizontal rolling copper tube device. Background Art
[0002] Copper tube, also known as red copper tube, is a type of non-ferrous metal tube. It is a pressed and drawn seamless tube. Copper tube has good electrical and thermal conductivity. It is the main material for conductive accessories and heat dissipation accessories of electronic products. It has become the first choice of modern contractors for installing tap water pipes, heating and cooling pipes in all residential commercial buildings. Copper tube has strong corrosion resistance, is not easy to oxidize, and does not easily react chemically with some liquid substances. It is easy to bend. In the production of copper tube, the commonly used method is to use horizontal continuous casting and rolling method. Molten copper is cast into tube billets, and then the copper billets are milled. The milled tube billets are rolled to form copper tubes. After that, the copper tubes are further drawn using a drawing device to obtain copper tubes with sizes that meet customer requirements.
[0003] Most of the existing rapid cooling horizontal rolled copper tube devices require workers to manually move the copper tubes to a water tank for soaking and cooling after the copper tubes are rolled. At this time, the temperature of the copper tubes is extremely high. If the workers are distracted during the transportation process, they may suffer burns and scalds, which poses a high safety hazard. In addition, human energy is limited, and long-term work will cause fatigue, resulting in reduced copper tube production efficiency. Therefore, we propose an rapid cooling horizontal rolled copper tube device. Utility Model Content
[0004] The purpose of the utility model is to solve the shortcomings of the existing technology. Most of the existing rapid cooling horizontal rolled copper tube devices require workers to manually move the copper tubes to a water tank for immersion cooling after the copper tubes are rolled. The temperature of the copper tubes is extremely high at this time. If the workers are distracted during the transportation process, they may suffer burns and scalds, which poses a high safety hazard. In addition, human energy is limited, and they will become tired after working for a long time, resulting in reduced production efficiency of the copper tubes.
[0005] In order to achieve the above purpose, the present invention adopts the following technical solutions:
[0006] A device for extremely rapid cooling of horizontally rolled copper tubes, comprising a fixing seat, the front surface of which is provided with a cooling mechanism;
[0007] A square groove is provided on the front of the fixing base, a circular groove is provided on the front of the fixing base and located inside the square groove and passing through the back, a cylinder is provided inside the circular groove, a connecting block is provided inside the circular groove near the back and at the top of the cylinder, channels are symmetrically provided inside the fixing base and located on the left and right sides of the square groove, a nozzle is installed on one end of the channel close to the circular groove, and a water pump is installed on the end of the channel away from the nozzle;
[0008] The cooling mechanism includes a water reservoir, and a plurality of hydraulic cylinders with output ends facing the top are arranged equidistantly from front to back near the left and right sides of the top of the water reservoir. A fixing frame is provided at the output end of the hydraulic cylinder, and a placement frame is provided on the inner side of the fixing frame extending to the water reservoir, and a plurality of leakage holes are evenly opened at the bottom of the placement frame.
[0009] As a preferred solution of the present invention, the cylinder is adapted to the circular groove, and the connecting block is fixedly connected to the circular groove and the cylinder respectively.
[0010] The technical effect of adopting the above further solution is that the position of the cylinder inside the circular groove can be fixed by the connecting block, thereby preventing the cylinder from shifting during the extrusion process and improving the stability of use.
[0011] As a preferred solution of the present invention, the channel, the nozzle and the water pump are connected.
[0012] The technical effect of adopting the above further solution is: the water inside the water reservoir can be pressurized by a water pump and injected into the nozzle through the channel, and finally the water is sprayed out through the nozzle to complete the initial cooling of the copper pipe.
[0013] As a preferred solution of the present invention, the hydraulic cylinder is fixedly connected to the water reservoir, and the fixing frame is fixedly connected to the output end of the hydraulic cylinder.
[0014] The technical effect of adopting the above further solution is: the fixing frame can be driven to move up and down by the extension of the hydraulic cylinder, so that the placing frame is sunk into the water reservoir, completing the immersion and cooling of the copper tube.
[0015] As a preferred solution of the present invention, the placement frame is fixedly connected to the fixing frame.
[0016] The technical effect of adopting the above further solution is that the placement frame and the fixing frame are fixedly connected, so that the connection between the two can be made stronger, and the placement frame can be made more stable during operation.
[0017] As a preferred solution of the present invention, the water reservoir is fixedly connected to the fixing seat.
[0018] The technical effect of adopting the above further solution is: through the fixed connection between the water reservoir and the fixing seat, the water flow inside the water reservoir can be prevented from overflowing, thereby improving the stability of use.
[0019] Compared with the prior art, the beneficial effects of the present invention are:
[0020] In the utility model, through the design of the fixing seat and the cooling mechanism, and through the coordinated use of the channel, the nozzle and the water pump, the processed copper tube can be initially cooled and the copper tube can be shaped. By coordinating the use of the hydraulic cylinder, the fixing frame and the placement frame, the copper tube can be sunk into the water reservoir for immersion cooling, replacing the manual handling method, greatly reducing the safety hazards of workers and effectively improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 This is a schematic diagram of the overall structure of an extremely fast cooling horizontally rolled copper tube device provided by the utility model;
[0022] Figure 2 This is a structural anatomical diagram of the back side of the fixing seat of a device for extremely rapid cooling horizontally rolled copper tubes provided by the present invention;
[0023] Figure 3 This is an overall front structural anatomical diagram of an extremely fast cooling horizontally rolled copper tube device provided by the utility model;
[0024] Figure 4 This is a front structural anatomical diagram of a fixing seat of a device for extremely rapid cooling horizontally rolled copper tubes provided by the utility model;
[0025] Figure 5 This is a side structural anatomical diagram of the fixing seat of an extremely fast cooling horizontally rolled copper tube device provided by the utility model.
[0026] Legend: 1. Fixing seat; 101. Square groove; 102. Round groove; 103. Cylinder; 104. Connecting block; 105. Channel; 106. Nozzle; 107. Water pump; 2. Cooling mechanism; 201. Water reservoir; 202. Hydraulic cylinder; 203. Fixing bracket; 204. Placement frame; 205. Leakage hole. DETAILED DESCRIPTION
[0027] The following will combine the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0028] To facilitate understanding of the present invention, the present invention will be described more comprehensively below with reference to relevant references, and several embodiments of the present invention are given. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present invention more thorough and comprehensive.
[0029] It should be noted that when an element is referred to as being "fixed on" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used in this article are for illustrative purposes only.
[0030] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the art to which this invention pertains. The terms used herein in the specification of this invention are for the purpose of describing specific embodiments only and are not intended to limit this invention. The term "and / or" used herein includes any and all combinations of one or more of the related listed items.
[0031] Example 1
[0032] like Figure 1-5 As shown, the utility model provides a technical solution: a device for extremely fast cooling horizontally rolled copper tubes, comprising a fixing base 1, a cooling mechanism 2 is provided on the front of the fixing base 1, a square groove 101 is provided on the front of the fixing base 1, a circular groove 102 is provided on the front of the fixing base 1 and is located inside the square groove 101 and penetrates through the back, a cylinder 103 is provided inside the circular groove 102, a connecting block 104 is provided inside the circular groove 102 near the back and located at the top of the cylinder 103, and a through hole 104 is symmetrically provided inside the fixing base 1 and located on the left and right sides of the square groove 101. Channel 105, a nozzle 106 is installed at one end of the channel 105 close to the circular groove 102, and a water pump 107 is installed at the other end of the channel 105 away from the nozzle 106. The cooling mechanism 2 includes a water reservoir 201, and a plurality of hydraulic cylinders 202 with output ends facing the top are equidistantly arranged from front to back near the top of the water reservoir 201 near the left and right sides. A fixing frame 203 is provided at the output end of the hydraulic cylinder 202, and the fixing frame 203 extends to the inner side of the water reservoir 201 and is provided with a placement frame 204. A plurality of leakage holes 205 are evenly opened at the bottom of the placement frame 204.
[0033] Example 2
[0034] like Figure 1-5As shown, the cylinder 103 is adapted to the circular groove 102, and the connecting block 104 is fixedly connected to the circular groove 102 and the cylinder 103 respectively. The position of the cylinder 103 inside the circular groove 102 can be fixed by the connecting block 104 to prevent the cylinder 103 from deflecting during the extrusion process, thereby improving the stability of use. The channel 105, the nozzle 106 and the water pump 107 are connected. The water inside the water reservoir 201 can be pressurized by the water pump 107 and injected into the nozzle 106 through the channel 105. Finally, the water is ejected through the nozzle 106 to complete the initial cooling of the copper tube. The hydraulic cylinder 202 is fixedly connected to the water reservoir 201, and the fixing frame 203 is connected to the The output end of the hydraulic cylinder 202 is fixedly connected. Through the extension of the hydraulic cylinder 202, the fixing frame 203 can drive the placement frame 204 to move up and down, so that the placement frame 204 sinks into the water reservoir 201 to complete the immersion and cooling of the copper pipe. The placement frame 204 is fixedly connected to the fixing frame 203. Through the fixed connection between the placement frame 204 and the fixing frame 203, the connection between the two can be made more firm, and the placement frame 204 can be made more stable during the operation. The water reservoir 201 is fixedly connected to the fixing seat 1. Through the fixed connection between the water reservoir 201 and the fixing seat 1, the water flow inside the water reservoir 201 can be prevented from overflowing, thereby improving the stability of use.
[0035] The working process of the utility model is as follows: when a rapid cooling horizontal rolling copper tube device is used for copper tube rolling production, firstly, a red-hot copper block raw material is placed on the circular groove 102 at the back of the fixing seat 1, and the copper block raw material is pushed into the circular groove 102 by an external extrusion device, so that the copper block raw material enters the gap between the cylinder 103 and the circular groove 102, and finally comes out through the end of the circular groove 102 close to the front of the fixing seat 1 to form a hollow copper tube. At the same time, the water pump 107 pressurizes the water in the water reservoir 201 and injects it into the nozzle through the channel 105. Inside 106, the nozzle 106 is used to evenly spray the outer periphery of the copper tube to cool down and shape its surface. At this time, the copper tube is pulled out from the inside of the circular groove 102 by the external conveying equipment and pulled into the placement frame 204. Finally, the hydraulic cylinder 202 drives the placement frame 204 to contract through the fixed frame 203, so that the placement frame 204 carrying the copper tube sinks into the water reservoir 201 for immersion cooling, completing the entire cooling process. It replaces the manual handling method, greatly reduces the safety hazards to workers, and effectively improves the production efficiency of copper tubes.
[0036] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A device for extremely rapid cooling of horizontally rolled copper tubes, comprising a fixing seat (1), characterized in that: A cooling mechanism (2) is provided on the front side of the fixing seat (1); The fixing seat (1) has a square groove (101) on the front side, a circular groove (102) on the front side of the fixing seat (1) and located inside the square groove (101) and extending through the back side, a cylinder (103) is provided inside the circular groove (102), a connecting block (104) is provided inside the circular groove (102) near the back side and located at the top end of the cylinder (103), and channels (105) are symmetrically provided inside the fixing seat (1) and located on the left and right sides of the square groove (101), a nozzle (106) is installed at one end of the channel (105) close to the circular groove (102), and a water pump (107) is installed at one end of the channel (105) away from the nozzle (106); The cooling mechanism (2) comprises a water reservoir (201), a plurality of hydraulic cylinders (202) with output ends facing the top end are arranged equidistantly from front to back near the left and right sides of the top end of the water reservoir (201), a fixing frame (203) is arranged at the output end of the hydraulic cylinder (202), the fixing frame (203) extends to the inner side of the water reservoir (201) and is provided with a placement frame (204), and a plurality of leakage holes (205) are evenly opened at the bottom of the placement frame (204).
2. The device for extremely rapid cooling and horizontally rolling copper tubes according to claim 1, characterized in that: The cylinder (103) is adapted to the circular groove (102), and the connecting block (104) is fixedly connected to the circular groove (102) and the cylinder (103) respectively.
3. The device for extremely rapid cooling and horizontally rolling copper tubes according to claim 1, characterized in that: The channel (105), the nozzle (106) and the water pump (107) are connected.
4. The device for extremely rapid cooling and horizontally rolling copper tubes according to claim 1, characterized in that: The hydraulic cylinder (202) is fixedly connected to the water reservoir (201), and the fixing frame (203) is fixedly connected to the output end of the hydraulic cylinder (202).
5. The device for extremely rapid cooling and horizontally rolling copper tubes according to claim 1, characterized in that: The placement frame (204) is fixedly connected to the fixing frame (203).
6. The device for extremely rapid cooling and horizontally rolling copper tubes according to claim 1, characterized in that: The water reservoir (201) is fixedly connected to the fixing seat (1).