Punch forming device for processing container plate of container of dumper
By using a multi-stage forming trough and conveyor belt in conjunction with a hydraulic system in the stamping and forming device, the problem of easy breakage and difficulty in demoulding of the sheet metal during a single stamping process is solved, and efficient forming and smooth demoulding of the sheet metal are achieved.
Patent Information
- Application Number
- CN202422667362.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-03
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2034-11-03
AI Technical Summary
The existing stamping forming device easily causes the plate to break during a single stamping process, and the spring support force is insufficient during demoulding, resulting in failure to properly demould.
A device for punching and forming box panels for dump truck cargo boxes is designed. It uses two forming troughs of different depths, combined with a conveyor belt and a hydraulic system. The conveyor belt drives the plate to be gradually formed to avoid excessive stretching in a single time; the screw and stripper plate structure are used to achieve smooth demoulding of the plate.
It effectively avoids the cracking of the sheet during the stamping process, improves processing efficiency, and ensures smooth demoulding of the sheet.
Smart Images

Figure CN223418097U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of stamping and forming devices, in particular to a stamping and forming device for processing box plates of a dump truck box. Background Art
[0002] The dump truck can lift the cargo box through the hydraulic device and unload the cargo inside the vehicle. During the processing of the box plate of the cargo box, the plate can be extruded through the stamping forming device.
[0003] The inventor discovered during the process of implementing the utility model that:
[0004] Patent document CN111375698A discloses a sheet metal stamping device. This invention provides a groove around the punching groove and a mechanical ejection structure consisting of a compression spring and an ejector block in the groove to facilitate ejecting the product from the punching groove after the punching is completed.
[0005] However, in the prior art, the stamping forming device uses a stamping plate to squeeze the sheet into the interior of the forming groove for extrusion forming. However, the deformation of a single stamping is too large, which can easily cause the sheet to crack. In addition, when the sheet is demolded after forming, the support force of the spring-supported demolding method is too low, resulting in the sheet not being able to be demolded normally. Therefore, there is a need to improve the prior art. Summary of the Invention
[0006] In order to solve the problems in the prior art that a single stamping method easily causes damage to the plate and insufficient spring support force easily causes failure to demould, the utility model proposes a dump truck cargo box processing box plate stamping and forming device.
[0007] To this end, the technical solution of the utility model is: a dump truck cargo box processing box plate stamping and forming device, including a forming seat, two symmetrically distributed forming grooves are opened inside the upper end of the forming seat, a fixed frame is fixedly connected to the outer side of the forming seat, a hydraulic cylinder is fixedly connected to the upper end of the fixed frame, and a stamping plate is fixedly connected to the lower end of the output end of the hydraulic cylinder. A material return mechanism is provided inside the forming seat, and the upper end of the forming seat is fixedly connected to two fixed frames symmetrically distributed front and back, and a plurality of evenly distributed support rods are slidably connected to the interior of the fixed frame, and the upper end of the support rod is fixedly connected to the frame, and a rotating wheel is installed inside the frame through a bearing, and a conveyor belt is sleeved on the outer side of the rotating wheel. A driving motor is fixedly installed on the outer side of the frame, and a spring is provided on the outer sleeve of the support rod.
[0008] Preferably, the depths of the two forming grooves are different, and a plate is placed on the upper end of the conveyor belt. When the plate is formed, it can be formed first through the shallower forming groove and then through the deeper forming groove for secondary forming, which can effectively avoid the plate from breaking due to excessive single stretching.
[0009] Preferably, the output shaft of the driving motor is fixedly connected to the rotating wheel, the conveyor belt is in contact with the frame, and the conveyor belt can drive the plate to move.
[0010] Preferably, one end of the spring 1 is fixedly connected to the fixing frame, and the other end of the spring 1 is fixedly connected to the frame, and the spring 1 can support the frame through elastic force.
[0011] Preferably, the material stripping mechanism includes a material stripping plate, the interior of the forming groove is slidably connected to the material stripping plate, the lower end of the material stripping plate is fixedly connected to a push rod, the lower end of the push rod is fixedly connected to a driving plate, a screw is installed inside the forming seat through a bearing, a servo motor is fixedly installed inside the forming seat, an internal threaded tube is fixedly connected inside the driving plate, and the push rod can push out the formed sheet through the material stripping plate.
[0012] Preferably, the internal threaded tube is connected to the screw by threads, the push rod is slidably connected to the forming seat, the output shaft of the servo motor is fixedly connected to the screw, and the screw can drive the drive plate to move by cooperating with the threads between the internal threaded tube.
[0013] Beneficial effects: Compared with the prior art, the present invention provides two forming grooves of different depths on the forming seat. During the forming process of the plate, the plate can be formed first through the shallower forming groove, and then the demolded plate can be moved by the conveyor belt, thereby avoiding the plate from breaking during the stamping process, and the processing efficiency can be effectively improved by the conveyor belt; by adding screws, push rods and stripping plates and other structures to the forming seat, when demolding is required, the stripping plate can be driven to move by the threaded cooperation between the screw and the internal threaded tube, and the stripping plate can push the plate inside the forming groove out during the movement, thereby effectively avoiding the plate from being unable to be demolded. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a three-dimensional diagram of the present utility model.
[0015] Figure 2 yes Figure 1 A magnified perspective view of the frame in .
[0016] Figure 3 yes Figure 1 A three-dimensional cross-sectional view of the forming seat in FIG.
[0017] Figure 4 yes Figure 3 A magnified perspective view of the driver board in Figure 1.
[0018] As shown in the figure: 1. Forming seat; 2. Forming groove; 3. Fixed frame; 4. Hydraulic cylinder; 5. Stamping plate; 6. Material removal mechanism; 7. Fixed frame; 8. Support rod; 9. Frame; 10. Rotating wheel; 11. Conveyor belt; 12. Drive motor; 13. Spring 1; 14. Plate; 61. Material removal plate; 62. Ejector rod; 63. Drive plate; 64. Screw; 65. Servo motor; 66. Internal threaded pipe. DETAILED DESCRIPTION
[0019] The technical solution of the present invention will be clearly and completely described below in conjunction with the accompanying drawings, but this embodiment should not be understood as limiting the present invention.
[0020] The utility model Figure 1 and Figure 2 As shown:
[0021] in Figure 1 and Figure 2 In the invention, a device for punching and forming box plates for processing a cargo box of a dump truck is provided, comprising a forming seat 1, two symmetrically distributed forming grooves 2 are provided inside the upper end of the forming seat 1, a fixed frame 3 is fixedly connected to the outer side of the forming seat 1, a hydraulic cylinder 4 is fixedly connected to the upper end of the fixed frame 3, a stamping plate 5 is fixedly connected to the lower end of the output end of the hydraulic cylinder 4, a material return mechanism 6 is arranged inside the forming seat 1, two fixed frames 7 symmetrically distributed front and back are fixedly connected to the upper end of the forming seat 1, a plurality of evenly distributed support rods 8 are slidably connected to the interior of the fixed frame 7, a frame 9 is fixedly connected to the upper end of the support rod 8, a rotating wheel 10 is installed inside the frame 9 through a bearing, a conveyor belt 11 is sleeved on the outer side of the rotating wheel 10, a driving motor 12 is fixedly installed on the outer side of the frame 9, and a spring 13 is provided on the outer sleeve of the support rod 8.
[0022] Figure 1 and Figure 2 In the figure, the depths of the two forming grooves 2 are different, and a plate 14 is placed on the upper end of the conveyor belt 11. When the plate 14 is formed, it can be formed by the shallower forming groove 2 first and then by the deeper forming groove 2 for secondary forming. This can effectively avoid the plate 14 from being broken due to excessive single stretching. The output shaft of the drive motor 12 is fixedly connected to the wheel 10, and the conveyor belt 11 is in contact with the frame 9. The conveyor belt 11 can drive the plate 14 to move. One end of the spring 13 is fixedly connected to the fixed frame 7, and the other end of the spring 13 is fixedly connected to the frame 9. The spring 13 can support the frame 9 through elastic force.
[0023] Figure 1 、 Figure 3 and Figure 4In the specific embodiment, the material returning mechanism 6 comprises a material returning plate 61, the material returning plate 61 is slidably connected to the inside of the forming groove 2, the lower end of the material returning plate 61 is fixedly connected with a ejector rod 62, the lower end of the ejector rod 62 is fixedly connected with a driving plate 63, a screw rod 64 is installed in the inside of the forming seat 1 through a bearing, a servo motor 65 is fixedly installed in the inside of the forming seat 1, an inner threaded tube 66 is fixedly connected to the inside of the driving plate 63, the ejector rod 62 can eject the formed plate material 14 through the material returning plate 61, the inner threaded tube 66 is threadedly connected with the screw rod 64, the ejector rod 62 is slidably connected with the forming seat 1, the output shaft of the servo motor 65 is fixedly connected with the screw rod 64, and the screw rod 64 can drive the driving plate 63 to move through the thread cooperation between the inner threaded tube 66 and the screw rod 64.
[0024] The working principle of the utility model is as follows:
[0025] In use, the plate material 14 is placed above the conveying belt 11, then the driving motor 12 is started, the driving motor 12 drives the rotating wheel 10 to rotate, the rotating wheel 10 can drive the plate material 14 to move through the conveying belt 11 in the process of rotation, when the plate material 14 moves to above the relatively shallow forming groove 2, the hydraulic cylinder 4 is started, the hydraulic cylinder 4 drives the stamping plate 5 to move downwards and press the plate material 14 into the inside of the forming groove 2, after forming, the stamping plate 5 is separated from the plate material 14 through the hydraulic cylinder 4, at the same time, the servo motor 65 is started, the servo motor 65 drives the screw rod 64 to rotate, the screw rod 64 can drive the driving plate 63 to move upwards through the thread cooperation between the inner threaded tube 66 and the screw rod 64 in the process of rotation, the driving plate 63 can drive the material returning plate 61 to move through the ejector rod 62, the material returning plate 61 can push out the plate material 14 in the inside of the forming groove 2 in the process of movement, and the material returning can be completed.
[0026] Then the driving motor 12 is started again, the driving motor 12 can drive the plate material 14 stamped once to move again through the conveying belt 11, when the plate material 14 moves to the relatively deep forming groove 2, the hydraulic cylinder 4 is started again, and the hydraulic cylinder 4 can stamp the plate material 14 again through the stamping plate 5.
[0027] The parts not described in detail in the specification are the known technology in the art.
[0028] The above only describes the preferred embodiment of the utility model, and does not limit the utility model, and any modification, equivalent replacement, improvement, etc. within the spirit and principle of the utility model should be included in the protection scope of the utility model.
Claims
1. A dump truck cargo box processing box plate stamping forming device, comprising a forming seat (1), characterized in that: The upper end of the forming seat (1) is provided with two symmetrically distributed forming grooves (2). The outer side of the forming seat (1) is fixedly connected to a fixing frame (3). The upper end of the fixing frame (3) is fixedly connected to a hydraulic cylinder (4). The lower end of the output end of the hydraulic cylinder (4) is fixedly connected to a stamping plate (5). A material return mechanism (6) is provided inside the forming seat (1), the upper end of the forming seat (1) is fixedly connected to two fixed frames (7) symmetrically distributed front and back, the internal sliding connection of the fixed frames (7) is connected to a plurality of evenly distributed support rods (8), the upper ends of the support rods (8) are fixedly connected to a frame (9), a rotating wheel (10) is installed inside the frame (9) through a bearing, and a conveyor belt (11) is sleeved on the outer side of the rotating wheel (10). A driving motor (12) is fixedly mounted on the outer side of the frame (9), and a spring (13) is provided on the outer cover of the support rod (8).
2. The device for punching and forming box panels for a dump truck cargo box according to claim 1, characterized in that: The two forming grooves (2) have different depths, and a plate (14) is placed on the upper end of the conveyor belt (11).
3. A dump truck cargo box plate punching and forming device according to claim 1 or 2, characterized in that: The output shaft of the driving motor (12) is fixedly connected to the rotating wheel (10), and the conveyor belt (11) is in contact with the frame (9).
4. The device for punching and forming box panels for a dump truck box according to claim 3, characterized in that: One end of the spring 1 (13) is fixedly connected to the fixing frame (7), and the other end of the spring 1 (13) is fixedly connected to the frame (9).
5. A dump truck cargo box plate stamping and forming device according to claim 1, 2 or 4, characterized in that: The material stripping mechanism (6) includes a material stripping plate (61), the interior of the molding groove (2) is slidably connected to the material stripping plate (61), the lower end of the material stripping plate (61) is fixedly connected to a push rod (62), the lower end of the push rod (62) is fixedly connected to a driving plate (63), the interior of the molding seat (1) is equipped with a screw rod (64) through a bearing, the interior of the molding seat (1) is fixedly equipped with a servo motor (65), and the interior of the driving plate (63) is fixedly connected to an internal threaded tube (66).
6. The device for punching and forming box panels for a dump truck box according to claim 5, characterized in that: The internal threaded tube (66) is connected to the screw (64) by a threaded connection, the push rod (62) is slidably connected to the forming seat (1), and the output shaft of the servo motor (65) is fixedly connected to the screw (64).
Citation Information
Patent Citations
Plate press forming device
CN111375698A