Motor stator torsion end flaring machine

Abstract

The utility model discloses a motor stator torsion head end flaring machine, which belongs to the technical field of motor stator processing, and comprises a rack and a feeding mechanism arranged on the rack, a first mounting substrate is movably arranged on the feeding mechanism, an insulation paper protection mechanism and a positioning tool seat are arranged on the first mounting substrate, and the insulation paper protection mechanism is arranged on the positioning tool seat. Copper wire protection mechanisms are arranged on the portions, located on the two sides of the positioning tool base, of the rack, and a flaring press-in mechanism is arranged on the portion, located above the first installation base plate, of the rack. The problem that time and labor are wasted when a limiting mechanism is manually installed is solved, an insulation paper protection mechanism is arranged in the flaring machine, insulation paper is prevented from being pulled when a copper wire moves upwards, and the machining quality is guaranteed.

Description

Technical Field

[0001] The utility model relates to the technical field of motor stator processing, in particular to a motor stator twist end expanding machine. Background Art

[0002] As the name suggests, flat wire motors use flat copper wire in their stator windings. The windings are first made into a hairpin-like shape, inserted into the stator slots, and then the ends of the hairpins are welded at the other end. During the processing of flat copper wire motors, the twisted ends of the stator's flat copper wires need to be expanded. During the expanding process, the copper wires need to be expanded outward. In order to prevent the copper wires from breaking the insulating paper when they expand, a protective mechanism for protecting the insulating paper needs to be installed. However, existing expanding machines all manually install limit mechanisms, which is time-consuming and labor-intensive. In addition, during the closing process, the copper wires have an upward force relative to the iron core and the insulating paper, which causes the insulating paper to be pulled when the copper wires move upward, affecting the processing quality. Utility Model Content

[0003] The main purpose of the utility model is to solve the above-mentioned technical problems to a certain extent, and propose a motor stator twist end expanding machine, which solves the problem of time-consuming and labor-intensive manual installation of a limit mechanism, and an insulating paper protection mechanism is provided in the expanding machine to prevent the insulating paper from being damaged when the copper wire moves upward, thereby ensuring the processing quality.

[0004] The above-mentioned problem to be solved by the present invention is achieved through the following technical solutions:

[0005] A motor stator twist end expanding machine is proposed, comprising a stand and a feeding mechanism arranged on the stand, a first mounting base being movably provided on the feeding mechanism, and an insulating paper protection mechanism and a positioning fixture seat being provided on the first mounting base, the stand being provided with a copper wire protection mechanism on both sides of the positioning fixture seat, and the stand being provided with a expanding pressing mechanism above the first mounting base; the copper wire protection mechanism comprising a copper wire protection die base, a first cylinder, a first connecting plate, a mounting vertical plate and a second mounting base, the mounting vertical plate being fixedly provided on the stand, the second mounting base being fixedly provided on the mounting vertical plate, the first connecting plate being slidably connected to the first guide rail arranged on the second mounting base, the first cylinder being fixedly provided on the second mounting base, and its output end being transmission-connected to the first connecting plate, and the copper wire protection die base being fixedly provided on the first connecting plate.

[0006] In some embodiments, the insulating paper protection mechanism includes a dial body, a third mounting substrate, a second connecting plate and a second cylinder. The third mounting substrate is fixed to the first mounting substrate, the second connecting plate is fixed to the third mounting substrate, the dial body is fixed to the second connecting plate, and the second cylinder is arranged on the first mounting substrate. The output end thereof is connected to a plug-in motion lever, and the plug-in motion lever is transmission-connected to the protective plug arranged inside the dial body.

[0007] In some embodiments, the first mounting substrate, the third mounting substrate, the dial body, and the second connecting plate are coaxially provided with empty grooves, the positioning tool seat is arranged in the empty grooves, an inner limiting die seat and a flaring die seat are provided at a position outside the positioning tool seat, and a closing die seat is provided at a position where the lower end of the flaring pressing mechanism is opposite to the flaring die.

[0008] In some embodiments, a third connecting plate is provided on the first mounting base plate, and the second cylinder is fixed on the third connecting plate.

[0009] In some embodiments, a slot is provided on a side of the copper wire protection mold base facing the positioning tooling base.

[0010] In some embodiments, the stand is provided with a supporting mechanism below the first mounting substrate.

[0011] The above technical solution provided by this application has the following advantages compared with the existing technology:

[0012] The utility model is equipped with an insulating paper protection mechanism and a positioning fixture seat on the first mounting base. The stator to be expanded is placed on the positioning fixture seat, and the insulating paper of the stator to be expanded is protected by the insulating paper protection mechanism to prevent the insulating paper from being damaged when the copper wire moves upward. At the same time, the copper wire protection mechanism is directly assembled on the stand, and the copper wire protection die seat is driven by the first cylinder to move to limit the stator to be expanded, which solves the problem of time-consuming and labor-intensive manual installation of the limiting mechanism. In addition, the copper wire protection die seat is detachably assembled on the first connecting plate, so that different copper wire protection die seats can be replaced according to needs, thereby improving the adaptability of use. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying any creative work.

[0014] Fig. 1 This is a structural diagram of the motor stator twist end expanding machine of the utility model;

[0015] Fig. 2 This is a structural diagram of the insulating paper protection mechanism of the utility model;

[0016] Fig. 3 This is a structural diagram of the copper wire protection mechanism of the utility model.

[0017] Description of Figure Numbers:

[0018] 1-stand; 2-feeding mechanism; 3-first mounting base plate; 4-insulating paper protection mechanism; 401-dial body; 402-third mounting base plate; 403-second connecting plate; 404-second cylinder; 405-third connecting plate; 406-insert movement lever; 407-protective insert; 5-positioning fixture; 6-copper wire protection mechanism; 601-copper wire protection die base; 602-first cylinder; 603-first connecting plate; 604-mounting vertical plate; 605-second mounting base plate; 7-expanding and pressing mechanism; 8-supporting mechanism; 9-inner limit die base; 10-expanding die base; 11-closing die base. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0020] It should be noted that if the embodiments of the present invention involve directional indications (such as up, down, left, right, front, back, etc.), such directional indications are only used to explain the relative position relationship, movement status, etc. between the various components in a certain specific posture. If the specific posture changes, the directional indication will also change accordingly.

[0021] In addition, if the description of "first", "second" and the like is involved in the embodiments of the utility model, the description of "first", "second" and the like is only for the purpose of description, and cannot be understood as indicating or implying the relative importance of the same or implicitly indicating the number of the indicated technical features. Therefore, the features limited by "first", "second" can be explicitly or implicitly included at least one of the features. In addition, if "and / or" or "and / or" appears throughout the text, it means that the three parallel schemes are included, for example, "A and / or B" includes A scheme, or B scheme, or A and B simultaneously satisfy the scheme. In addition, the technical solutions of each embodiment can be combined with each other, but it must be based on the realization of the ordinary skilled in the art, when the combination of technical solutions appears contradictory or unachievable, it should be considered that the combination of technical solutions does not exist, also not within the protection scope required by the utility model.

[0022] As shown in Figs. 1-3 The utility model provides a motor stator twist head end flaring machine, including rack 1, be located on the feeding mechanism 2 of rack 1, the first installation base plate 3 is movably equipped on feeding mechanism 2, and the insulating paper protection mechanism 4 and the positioning tool seat 5 are equipped on the first installation base plate 3, the copper wire protection mechanism 6 is equipped with on both sides of positioning tool seat 5 of rack 1, and the flaring press-in mechanism 7 is equipped with on the top of first installation base plate 3 of rack 1, the material supporting mechanism 8 is equipped with on the below of first installation base plate 3 of rack 1.

[0023] Specifically, referring to Fig. 3 The copper wire protection mechanism 6 includes a copper wire protection mold base 601, a first cylinder 602, a first connecting plate 603, an installation vertical plate 604 and a second installation base plate 605. The installation vertical plate 604 is fixedly arranged on the rack 1, the second installation base plate 605 is fixedly arranged on the installation vertical plate 604, the first connecting plate 603 is slidably connected with the first guide rail arranged on the second installation base plate 605, the first cylinder 602 is fixedly arranged on the second installation base plate 605, the output end of the first cylinder 602 is in transmission connection with the first connecting plate 603, and the copper wire protection mold base 601 is fixedly arranged on the first connecting plate 603. A clamping groove is arranged on one side of the copper wire protection mold base 601, facing the positioning tool seat 5, so as to clamp the stator to be flared.

[0024] In this embodiment, an insulating paper protection mechanism 4 and a positioning fixture seat 5 are assembled on the first mounting base plate 3. The stator to be expanded is placed on the positioning fixture seat 5, and the insulating paper of the stator to be expanded is protected by the insulating paper protection mechanism 4 to prevent the insulating paper from being damaged when the copper wire moves upward. At the same time, the copper wire protection mechanism 6 is directly assembled on the stand 1, and the copper wire protection mold base 601 is driven by the first cylinder 602 to move to limit the stator to be expanded, which solves the problem of time-consuming and labor-intensive manual installation of the limiting mechanism, and the copper wire protection mold base 601 is detachably assembled on the first connecting plate 603, so that different copper wire protection mold bases 601 can be replaced as needed, thereby improving the adaptability of use.

[0025] Reference Fig. 2 As shown, the insulating paper protection mechanism 4 includes a dial body 401, a third mounting substrate 402, a second connecting plate 403 and a second cylinder 404. The third mounting substrate 402 is fixed to the first mounting substrate 3, the second connecting plate 403 is fixed to the third mounting substrate 402, the dial body 401 is fixed to the second connecting plate 403, and the first mounting substrate 3 is provided with a third connecting plate 405. The first mounting substrate 3, the third mounting substrate 402, the dial body 401 and the second connecting plate 403 are coaxially provided with an empty groove, and the positioning tool seat 5 is provided in the empty groove. The position outside the positioning tool seat 5 is provided with an inner limit die seat 9 and a flaring die seat 10, and the lower end of the flaring pressing mechanism 7 is provided with a closing die seat 11 at a position facing the flaring die seat 10; the second cylinder 404 is fixed to the third connecting plate 405, and its output end is connected to the insert motion lever 406, and the insert motion lever 406 is transmission-connected to the protective insert 407 provided inside the dial body 401.

[0026] During operation, the stator to be expanded is manually placed on the positioning fixture seat 5, and then the inner limit die seat 9 and the expanding die seat 10 are placed at the corresponding positions of the expanded stator. Then the feeding mechanism 2 of the device is started to push the first mounting base plate 3, the insulating paper protection mechanism 4 and the positioning fixture seat 5 to move to the expanding processing position. At the same time, the first cylinder 602 of the copper wire protection mechanism 6 on both sides drives the copper wire protection die seat 601 to extend, and the second cylinder 404 pushes the insert movement lever 406 to move, so that the protection insert 407 set inside the dial body 401 is extended by the insert movement lever 406 and clamps the insulating paper of the stator to prevent the copper wire from being damaged when it moves upward; when it moves to the expanding processing position, the slot of the copper wire protection die seat 601 is just locked. The stator to be expanded is held, thereby limiting the position of the stator to be expanded, and the protective insert 407 also clamps the insulating paper of the stator. Then the expanding pressing mechanism 7 presses down on the inner limit die base 9 and the expanding die base 10 to expand the stator to be expanded; after the expansion is completed, the expanding pressing mechanism 7 rises, and the copper wire is corrected by the closing die base 11 set on the expanding pressing mechanism 7. The feeding mechanism 2 moves the first mounting base 3, the insulating paper protection mechanism 4 and the positioning tooling seat 5 to the initial position. At the same time, the first cylinder 602 drives the copper wire protection die base 601 to retract, and the second cylinder 404 pushes the motion lever to move to drive the protective insert 407 to retract; when it moves to the initial position, the supporting mechanism 8 pushes out the expanded stator, and the overall expansion work is completed.

[0027] The above are only preferred embodiments of the present invention and do not limit the patent scope of the present invention. All equivalent structural transformations made by using the contents of the present invention specification and drawings under the inventive concept of the present invention, or direct / indirect application in other related technical fields are included in the patent protection scope of the present invention.

Claims

1. A motor stator twist end expanding machine, characterized in that: It includes a stand and a feeding mechanism provided on the stand, a first mounting base being movably provided on the feeding mechanism, an insulating paper protection mechanism and a positioning fixture seat being provided on the first mounting base, copper wire protection mechanisms being provided on both sides of the positioning fixture seat, and an expansion press-in mechanism being provided on the stand above the first mounting base; The copper wire protection mechanism includes a copper wire protection mold base, a first cylinder, a first connecting plate, a mounting vertical plate and a second mounting base plate. The mounting vertical plate is fixed to the stand, the second mounting base plate is fixed to the mounting vertical plate, the first connecting plate is slidably connected to the first guide rail provided on the second mounting base plate, the first cylinder is fixed to the second mounting base plate, and its output end is transmission-connected to the first connecting plate, and the copper wire protection mold base is fixed to the first connecting plate.

2. The motor stator twist end expanding machine according to claim 1, characterized in that: The insulating paper protection mechanism includes a dial body, a third mounting substrate, a second connecting plate and a second cylinder. The third mounting substrate is fixed to the first mounting substrate, the second connecting plate is fixed to the third mounting substrate, the dial body is fixed to the second connecting plate, and the second cylinder is arranged on the first mounting substrate. The output end of the dial body is connected to a plug-in motion lever, and the plug-in motion lever is transmission-connected to the protective plug arranged inside the dial body.

3. The motor stator twist end expanding machine according to claim 2, characterized in that: The first mounting substrate, the third mounting substrate, the dial body, and the second connecting plate are coaxially provided with empty grooves, the positioning tool seat is arranged in the empty grooves, an inner limit die seat and a flaring die seat are provided at the position outside the positioning tool seat, and a closing die seat is provided at the position where the lower end of the flaring pressing mechanism is facing the flaring die.

4. The motor stator twist end expanding machine according to claim 2, characterized in that: A third connecting plate is provided on the first mounting base plate, and the second cylinder is fixed on the third connecting plate.

5. The motor stator twist end expanding machine according to claim 1, characterized in that: A clamping groove is provided on one side of the copper wire protection mold base facing the positioning tooling seat.

6. The motor stator twist end expanding machine according to claim 1, characterized in that: The stand is located below the first mounting base plate and is provided with a supporting mechanism.

Images