Welding machine for renovating waste power battery

By introducing multi-angle welding components and fume recovery and treatment systems into the power battery welding machine, the problems of angle adjustment and fume treatment are solved, and welding efficiency and health and safety are improved.

CN223418731UActive Publication Date: 2025-10-10GUANGZHOU LUXIANG AUTOMOBILE SERVICE CO LTD
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Patent Information

Application Number
CN202422820497.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-19
Publication Date
2025-10-10
Estimated Expiration
2034-11-19

AI Technical Summary

Technical Problem

Existing power battery welding machines have deficiencies in angle adjustment and fume treatment, resulting in low welding efficiency and harmful to health.

Method used

A welding machine for refurbishing used power batteries was designed, which includes a multi-angle welding component and a fume recovery and treatment component. Multi-angle welding is achieved by using a robotic arm and a torque motor, and welding fume is treated by a negative pressure device and a filtration system.

Benefits of technology

It achieves the flexibility of multi-angle welding and the effective treatment of welding smoke, improves welding efficiency and protects the health of operators.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a waste power battery renovation processing welding machine, which belongs to the technical field of battery renovation, and comprises a base, a multi-angle welding assembly and a smoke recovery processing assembly, the multi-angle welding assembly comprises a protection box arranged at the top of a support plate, and a first support block is arranged at the bottom of the inner wall of the protection box; the welding device has the advantages that by arranging the negative pressure device, when smoke is generated in the welding process, a user can conveniently turn on the negative pressure device through the single chip microcomputer, and the smoke can be conveniently discharged through the negative pressure device; the negative pressure device generates adsorption force, gas generated by welding is sucked in through the backflow pipe, the distribution pipe, the connecting pipe and the collecting box, and the gas is fed into the processing box through the first smoke feeding pipe and the second smoke feeding pipe, is filtered through the filter screen and the filter element and is exhausted through the exhaust port, so that the purpose of recycling the smoke is achieved.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to battery renovation technical field, concretely relates to a kind of waste power battery renovation processing welding machine. BACKGROUND

[0002] Power battery is the power source that tool provides power source, more refers to the power battery that electric car, electric train, electric bicycle, golf cart provide power, after searching, application No. “CN202322982088.9” discloses “a power battery aluminum shell laser welding machine”, it records “by the magnetism generated after the top electromagnet energization, with the iron block in the aluminum cover upper end of aluminum shell adsorption, to tightly adsorb aluminum cover on the upper surface of aluminum shell, to keep its stable in welding, the adsorption of aluminum cover fixed, also can avoid the overturning of aluminum cover when aluminum shell and aluminum cover welding, and welding deflection occurs, causes the problem of aluminum shell processing damage”, utilize the magnetism generated after the top electromagnet energization, with the iron block in the aluminum cover upper end of aluminum shell adsorption, to tightly adsorb aluminum cover on the upper surface of aluminum shell, to keep its stable in welding, the adsorption of aluminum cover fixed, enough to avoid the overturning of aluminum cover when aluminum shell and aluminum cover welding, and welding deflection occurs, causes the problem of aluminum shell processing damage, but above comparative document still has following problem when actual use:

[0003] When welding, the angle is inconvenient to adjust, welding is not comprehensive, resulting in low efficiency, and the smoke generated during welding cannot be handled, which affects the health of nearby personnel by inhalation.

[0004] Therefore, it is necessary to provide a welding machine that can realize angle adjustment and comprehensive welding and can handle smoke. UTILITY MODEL CONTENTS

[0005] The utility model aims at providing a kind of waste power battery renovation processing welding machine, to solve the above technical problems.

[0006] The utility model embodiment provides a kind of waste power battery renovation processing welding machine, including base, multi-angle welding assembly and smoke recovery processing component.

[0007] Wherein, the top middle part of the base is provided with support plate;

[0008] The multi-angle welding assembly includes a protection box arranged on the top of the support plate, the bottom of the inner wall of the protection box is provided with a first support block, the top of the first support block is rotatably connected to a swivel, a torque motor is provided on one side of the inner wall of the protection box, the output shaft end of the torque motor is rotatably connected to the other side of the inner wall of the protection box, one end of the inner wall of the protection box is rotatably connected to a fixing rod, the outer wall of the torque motor output shaft and the fixing rod are both provided with gears, the tops of the two gears are meshed with gear rings, the inside of the gear ring is fixedly connected to the swivel, the top of the swivel is rotatably connected to the second support block, the inner bottom of the swivel is provided with a welder, two mechanical arms are provided on both sides of the top of the base, the ends of the two mechanical arms are provided with fixed brackets, both ends of the fixed bracket are provided with electric cylinders, and the ends of the two electric cylinders pass through the fixed bracket and are provided with clamping plates;

[0009] The smoke recovery and processing assembly includes several supporting legs arranged on the top of the base, and several reinforcing plates are arranged on the tops of the supporting legs. Two collection boxes are connected through the reinforcing plates. The tops of the two collection boxes are sealed and connected with several connecting pipes. The tops of several connecting pipes are sealed and connected with two distribution pipes. The tops of the two distribution pipes are sealed and connected with return pipes. The ends of the two return pipes are sealed and connected with negative pressure devices. One side of one of the negative pressure devices is sealed and connected with the first smoke delivery pipe, and one end of the other negative pressure device is sealed and connected with the second smoke delivery pipe. One side of the first smoke delivery pipe and the second smoke delivery pipe are sealed and connected with the processing box. The inner wall of the processing box is provided with several sliding guide rails, and two groups of the sliding guide rails are internally slidably connected with filter screens, and the other group of the sliding guide rails is internally slidably connected with filter elements. One side of the processing box is sealed and connected with an exhaust outlet.

[0010] In one embodiment of the present invention, a plurality of support rods are provided at the bottom of the processing box, and the bottoms of the plurality of support rods are fixedly connected to the reinforcement plate.

[0011] In one embodiment of the present invention, a protective cover is hingedly connected to the top hinge of the processing box, and a handle is provided on the top of the protective cover.

[0012] In one embodiment of the present invention, two stabilizing plates are provided at the bottom of the base, and anti-slip pads are provided at the bottom of the two stabilizing plates.

[0013] In one embodiment of the present invention, several of the support legs are cast from titanium alloy.

[0014] In one embodiment of the present invention, the base is cast from metal tungsten, and a single-chip microcomputer is provided at a corner of one end of the base.

[0015] In one embodiment of the present invention, the torque motor, the robotic arm, the electric cylinder, the welder and the negative pressure device are all electrically connected to a single chip microcomputer, and the single chip microcomputer is electrically connected to an external power supply.

[0016] Compared with the prior art, the beneficial effects of the present invention are:

[0017] 1) The provided robotic arm makes it convenient to weld some parts of the battery. The user opens the robotic arm through the single-chip computer, so that one of the robotic arms clamps the battery through the cooperation of the electric cylinder and the clamping plate, and the other clamps the weldment. At this time, the user controls the robotic arm to align the two arms and move them to the middle of the swivel to prepare for welding. At this time, the user opens the welder through the single-chip computer to weld the battery. When welding the back or other surfaces of the battery is required, the user opens the torque motor through the single-chip computer, so that the torque motor drives the gear to rotate, the gear drives the gear ring to rotate, the gear ring rotates, and then the welder rotates, and then the position is adjusted for welding, thereby achieving the purpose of multi-angle welding;

[0018] 2) The negative pressure device is provided, so when smoke is generated during welding, the user opens the negative pressure device through the single-chip computer. The negative pressure device generates adsorption force and inhales the gas generated by welding through the reflux pipe, distribution pipe, connecting pipe and collection box, and sends it into the processing box through the first smoke delivery pipe and the second smoke delivery pipe, and is filtered by the filter mesh and the filter element and discharged through the exhaust port, thereby achieving the purpose of recovering and treating the smoke. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0020] Figure 1 This is a schematic diagram of the structure of the utility model;

[0021] Figure 2 This is a schematic diagram of the structure of one end of the utility model;

[0022] Figure 3 This is a schematic diagram of the internal structure of the processing box of the utility model.

[0023] In the figure: 100, base; 110, support plate; 200, multi-angle welding assembly; 210, protection box; 220, first support block; 230, swivel; 240, torque motor; 250, fixing rod; 260, gear; 270, gear ring; 280, second support block; 290, welder; 2910, robotic arm; 2920, electric cylinder; 300, smoke recovery and treatment assembly; 310, support leg; 320, reinforcement plate; 330, collection box; 340, distribution pipe; 350, return pipe; 360, negative pressure device; 370, first smoke delivery pipe; 380, second smoke delivery pipe; 390, treatment box; 3910, filter; 3920, filter element; 400, support rod; 500, protection cover; 600, anti-slip pad. DETAILED DESCRIPTION

[0024] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0025] Example

[0026] See also Figure 1-3 A welding machine for refurbishing and processing waste power batteries includes a base 100, a multi-angle welding component 200 and a smoke recovery and processing component.

[0027] For details, please refer to Figure 1 A support plate 110 is provided at the top middle portion of the base 100 .

[0028] See also Figure 1-2The multi-angle welding assembly 200 comprises a protection box 210 arranged on the top of the support plate 110, a first supporting block 220 arranged at the bottom of the inner wall of the protection box 210, a rotating ring 230 rotatably connected to the top of the first supporting block 220, a torque motor 240 arranged on one side of the inner wall of the protection box 210, an output shaft end of the torque motor 240 rotatably connected to the other side of the inner wall of the protection box 210, a fixing rod 250 rotatably connected to one end of the inner wall of the protection box 210, gears 260 arranged on the outer walls of the output shaft of the torque motor 240 and the fixing rod 250, a toothed ring 270 meshed with the top of the two gears 260, the toothed ring 270 fixedly connected to the inside of the rotating ring 230, a second supporting block 280 rotatably connected to the top of the rotating ring 230, a welder 290 arranged at the bottom of the inside of the rotating ring 230, two mechanical arms 2910 arranged on the top of the base 100, a fixing frame arranged at the end of each of the two mechanical arms 2910, electric cylinders 2920 arranged at both ends of the fixing frame, and clamping plates arranged at the ends of the two electric cylinders 2920 and penetrating through the fixing frame.

[0029] In a specific embodiment, the mechanical arm 2910 is arranged, so that when the battery needs to be welded, the user can open the mechanical arm 2910 through the single-chip microcomputer, so that one of the mechanical arms 2910 clamps the battery through the cooperation of the electric cylinder 2920 and the clamping plate, and the other clamps the welding piece. At this time, the user controls the mechanical arm 2910 to make the two stable and flat and align and move to the middle of the rotating ring 230 for welding. At this time, the user welds the battery through the single-chip microcomputer and the welder 290. When the back or other surfaces of the battery need to be welded, the user opens the torque motor 240 through the single-chip microcomputer, so that the torque motor 240 drives the gear 260 to rotate, the gear 260 drives the toothed ring 270 to rotate, the toothed ring 270 drives the rotating ring 230 to rotate, and then the welder 290 rotates, so as to adjust the position for welding, thereby achieving the purpose of multi-angle welding.

[0030] Please refer to Figure 1-3The smoke recovery and treatment assembly 300 includes a plurality of support legs 310 disposed on the top of the base 100. A reinforcement plate 320 is disposed on the top of the plurality of support legs 310. Two collection boxes 330 are inserted and connected inside the reinforcement plate 320. The tops of the two collection boxes 330 are sealed and connected to a plurality of connecting pipes. The tops of the plurality of connecting pipes are sealed and connected to two distribution pipes 340. The tops of the two distribution pipes 340 are sealed and connected to a return pipe 350. The ends of the two return pipes 350 are sealed and connected to a negative pressure device 36. 0, one side of one negative pressure device 360 ​​is sealed and connected to the first smoke delivery pipe 370, and one end of the other negative pressure device 360 ​​is sealed and connected to the second smoke delivery pipe 380, and one side of the first smoke delivery pipe 370 and the second smoke delivery pipe 380 are both sealed and connected to the processing box 390, and the inner wall of the processing box 390 is provided with a plurality of sliding guide rails, wherein two groups of sliding guide rails are internally slidably connected to the filter screen 3910, and the other group of sliding guide rails is internally slidably connected to the filter element 3920, and one side of the processing box 390 is sealed and connected to the exhaust outlet.

[0031] In a specific embodiment, a negative pressure device 360 ​​is provided, so that when smoke is generated during welding, the user opens the negative pressure device 360 ​​through the single-chip computer. The negative pressure device 360 ​​generates adsorption force and inhales the gas generated by welding through the return pipe 350, the distribution pipe 340, the connecting pipe and the collection box 330, and sends it into the processing box 390 through the first smoke delivery pipe 370 and the second smoke delivery pipe 380, and is filtered through the filter mesh 3910 and the filter element 3920 and discharged through the exhaust port, thereby achieving the purpose of recycling and treating the smoke.

[0032] See also Figure 2 Several support rods 400 are provided at the bottom of the processing box 390, and the bottoms of the several support rods 400 are fixedly connected to the reinforcement plate 320.

[0033] In a specific embodiment, the support rod 400 is provided to facilitate the support and fixation of the processing box 390, so that the processing box 390 can be more stable during use, avoiding shaking during use and improving stability.

[0034] See also Figure 2 The top hinge of the processing box 390 is hinged with a protective cover 500, and a handle is provided on the top of the protective cover 500.

[0035] In a specific embodiment, a handle is provided to facilitate opening the protective cover 500 during use, and then the filter screen 3910 and the filter element 3920 in the processing box 390 can be pulled out for cleaning, thereby improving work efficiency.

[0036] See also Figure 2Two stabilizing plates are provided at the bottom of the base 100 , and anti-slip pads 600 are provided at the bottom of the two stabilizing plates.

[0037] In a specific embodiment, the anti-skid pad 600 is provided to prevent slipping when the stabilizing plate supports and fixes the base 100 and its top parts, thereby avoiding shaking during use.

[0038] See also Figure 1 , several supporting legs 310 are all made of titanium alloy.

[0039] In a specific embodiment, by providing titanium alloy, it is convenient to utilize the strong and durable characteristics of titanium alloy when using the support leg 310, making the titanium alloy more stable, improving its stability and increasing its service life.

[0040] See also Figure 1 The base 100 is made of metal tungsten, and a single chip microcomputer is set at one end corner of the base 100.

[0041] In a specific embodiment, by providing metal tungsten, the strong and durable properties of metal tungsten can be utilized during use, so that the base 100 can be more strong during use, thereby improving its durability.

[0042] See also Figure 1-3 The torque motor 240, the robotic arm 2910, the electric cylinder 2920, the welder 290 and the negative pressure device 360 ​​are all electrically connected to the single chip microcomputer, and the single chip microcomputer is electrically connected to the external power supply.

[0043] In a specific embodiment, a single chip microcomputer is provided to facilitate power-on control of electrical equipment, so that the electrical equipment can be powered on when it needs power, avoiding the situation where it cannot be powered on when it needs power.

[0044] When in use, first, through the provided mechanical arm 2910, when it is convenient to weld part of the battery, the user opens the mechanical arm 2910 through the single chip computer, so that one of the mechanical arms 2910 clamps the battery through the cooperation of the electric cylinder 2920 and the clamping plate, and the other clamps the welded part. At this time, the user controls the mechanical arm 2910 to align the two arms stably and move them to the middle of the rotating ring 230 to prepare for welding. At this time, the user opens the welder 290 through the single chip computer to weld the battery. Then, when it is necessary to weld the back or other surfaces of the battery, the user opens the torque motor 240 through the single chip computer, so that the torque motor 240 drives the gear 260 to rotate, and the gear 260 The gear ring 270 is driven to rotate, and the rotation of the gear ring 270 will drive the rotating ring 230 to rotate, and then the welder 290 is rotated, and then the position is adjusted for welding, thereby achieving the purpose of multi-angle welding. Then, through the provided negative pressure device 360, when smoke is generated during the welding process, the user opens the negative pressure device 360 ​​through the single-chip microcomputer, and the negative pressure device 360 ​​generates adsorption force and inhales the gas generated by welding through the return pipe 350, the distribution pipe 340, the connecting pipe and the collection box 330. Finally, it is sent to the processing box 390 through the first smoke delivery pipe 370 and the second smoke delivery pipe 380, and is filtered by the filter mesh 3910 and the filter element 3920 and discharged through the exhaust port, thereby achieving the purpose of recycling and treating the smoke.

[0045] Finally, it should be noted that the above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein with equivalents. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.

Claims

1. A welding machine for refurbishing waste power batteries, characterized in that: include: A base (100), wherein a support plate (110) is provided at the middle of the top of the base (100); A multi-angle welding assembly (200) includes a protection box (210) arranged on the top of a support plate (110), a first support block (220) is arranged at the bottom of the inner wall of the protection box (210), a swivel (230) is rotatably connected to the top of the first support block (220), a torque motor (240) is arranged on one side of the inner wall of the protection box (210), an output shaft end of the torque motor (240) is rotatably connected to the other side of the inner wall of the protection box (210), a fixing rod (250) is rotatably connected to one end of the inner wall of the protection box (210), and the output shaft of the torque motor (240) and the fixing rod (250) are connected to each other. ) are provided with gears (260) on their outer walls, the tops of the two gears (260) are meshed with gear rings (270), the interior of the gear rings (270) is fixedly connected to the rotating ring (230), the top of the rotating ring (230) is rotatably connected to a second support block (280), a welder (290) is provided at the bottom of the rotating ring (230), two mechanical arms (2910) are provided on both sides of the top of the base (100), the ends of the two mechanical arms (2910) are provided with fixed frames, both ends of the fixed frames are provided with electric cylinders (2920), and the ends of the two electric cylinders (2920) are provided with clamping plates penetrating the fixed frames; A smoke recovery and treatment component (300), the smoke recovery and treatment component (300) comprising a plurality of support legs (310) arranged on the top of a base (100), a reinforcement plate (320) being arranged on the top of the plurality of support legs (310), two collection boxes (330) being interpenetrated and connected inside the reinforcement plate (320), the tops of the two collection boxes (330) being sealed and connected to a plurality of connecting pipes, the tops of the plurality of connecting pipes being sealed and connected to two distribution pipes (340), the tops of the two distribution pipes (340) being sealed and connected to a return pipe (350), the ends of the two return pipes (350) being sealed and connected to the return pipe (350), There is a negative pressure device (360), one side of which is sealed and connected to a first smoke delivery pipe (370), and one end of the other negative pressure device (360) is sealed and connected to a second smoke delivery pipe (380), and one side of the first smoke delivery pipe (370) and the second smoke delivery pipe (380) are both sealed and connected to a processing box (390), and the inner wall of the processing box (390) is provided with a plurality of sliding guide rails, wherein two groups of the sliding guide rails are internally slidably connected to a filter screen (3910), and the other group of the sliding guide rails is internally slidably connected to a filter core (3920), and one side of the processing box (390) is sealed and connected to an exhaust outlet.

2. The welding machine for refurbishing waste power batteries according to claim 1, characterized in that: A plurality of support rods (400) are provided at the bottom of the processing box (390), and the bottoms of the plurality of support rods (400) are fixedly connected to the reinforcing plate (320).

3. The welding machine for refurbishing waste power batteries according to claim 2, characterized in that: The top hinge of the processing box (390) is hinged with a protective cover (500), and the top of the protective cover (500) is provided with a handle.

4. The welding machine for refurbishing waste power batteries according to claim 1, characterized in that: Two stabilizing plates are provided at the bottom of the base (100), and anti-slip pads (600) are provided at the bottoms of the two stabilizing plates.

5. The welding machine for refurbishing waste power batteries according to claim 1, characterized in that: The plurality of support legs (310) are all cast from titanium alloy.

6. The welding machine for refurbishing waste power batteries according to claim 4, characterized in that: The base (100) is cast from metal tungsten, and a single-chip microcomputer is provided at a corner of one end of the base (100).

7. The welding machine for refurbishing waste power batteries according to claim 6, characterized in that: The torque motor (240), the mechanical arm (2910), the electric cylinder (2920), the welder (290) and the negative pressure device (360) are all electrically connected to the single chip microcomputer, and the single chip microcomputer is electrically connected to an external power supply.

Citation Information

Patent Citations

  • Power battery aluminum shell laser welding machine

    CN221087674U