Auxiliary device for fitting assembly

By introducing a combination of movable baffles and sensors in the accessory assembly device, physical control and real-time monitoring of the material taking port are achieved, solving the problem of the existing technology that cannot prevent errors or omissions of accessories, and improving the accuracy and efficiency of the assembly process.

CN223418791UActive Publication Date: 2025-10-10宁波德业储能科技有限公司
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Patent Information

Application Number
CN202422824490.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-19
Publication Date
2025-10-10
Estimated Expiration
2034-11-19

AI Technical Summary

Technical Problem

The existing technology cannot effectively prevent errors or omissions of accessories during the accessory assembly process, and physical control cannot be achieved through warning prompts alone, resulting in a high assembly error rate.

Method used

An auxiliary device is designed to achieve physical control and real-time monitoring of the material removal port by setting a movable baffle and sensor on the storage frame and combining it with a control system to ensure that the accessories are taken in the preset order.

Benefits of technology

It greatly reduces the risk of incorrect assembly due to human negligence and improves the accuracy and efficiency of the accessory assembly process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of auxiliary devices, and discloses an auxiliary device for fitting assembly, which comprises a cabinet body, a plurality of storage frames are arranged on the cabinet body, and each storage frame is provided with a material taking port communicated with the outside; the blocking assembly comprises a baffle movably arranged on the storage frame, and the baffle is provided with a first moving position and a second moving position; when the baffle is located at the first moving position, the material taking opening can be closed; when the baffle is located at the second moving position, the material taking opening can be opened; the inductor is arranged at the material taking opening and used for detecting the accessory taking condition and forming a detection signal; and the control system is electrically connected with the blocking assembly and the sensor and used for driving the baffle to move between the first moving position and the second moving position according to the assembly sequence and the detection signal. The auxiliary device for fitting assembly is simple in structure and capable of achieving orderly taking of fittings.
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Description

Technical Field

[0001] The utility model belongs to the technical field of auxiliary devices, and in particular relates to an auxiliary device for assembling accessories. Background Art

[0002] During the product assembly process, to ensure that each finished product is equipped with the correct accessories, accessory configuration is typically performed before shipment. This assembly step is often performed manually. However, since a single product may require multiple different types of accessories, manual assembly can easily lead to incorrect or omitted accessories, which in turn affects product quality.

[0003] To address this issue, existing technology installs sensors and alarms at the accessory access window. These sensors monitor the order and quantity of accessories the operator removes, ensuring they correctly and sequentially remove accessories for assembly according to standard procedures. The alarms issue warnings if the operator deviates from standard procedures, thereby reducing the incidence of incorrect or missed accessories. However, this solution only provides warnings to the operator; there is no physical blocking mechanism to enforce the correct assembly sequence. This means that even if an incorrect operation occurs, the system cannot immediately prevent the use of the wrong accessories, meaning that the occurrence of incorrect or missed accessories may still occur. Utility Model Content

[0004] The purpose of the utility model is to address the above-mentioned problems in the prior art and to provide an auxiliary device for assembling accessories which has a simple structure and can realize orderly taking of accessories.

[0005] The purpose of the utility model can be achieved through the following technical solutions: an auxiliary device for assembling accessories, comprising:

[0006] A cabinet body, wherein a plurality of storage frames are provided on the cabinet body, and each storage frame has a material taking port communicating with the outside;

[0007] a blocking assembly, the blocking assembly comprising a baffle movably disposed on the storage frame, the baffle having a first movable position and a second movable position; when the baffle is in the first movable position, the material taking opening can be closed; when the baffle is in the second movable position, the material taking opening can be opened;

[0008] A sensor is provided at the material taking port, and is used to detect the taking of accessories and generate a detection signal;

[0009] A control system is electrically connected to the blocking assembly and the sensor, and is used to drive the baffle to move between the first moving position and the second moving position according to an assembly sequence and the detection signal.

[0010] In the above-mentioned auxiliary device for accessory assembly, the size of the baffle is adapted to the size of the material feeding port. When the baffle is in the first moving position, the baffle blocks the material feeding port. When the baffle is in the second moving position, the baffle releases the blockage of the material feeding port.

[0011] In the above-mentioned auxiliary device for accessory assembly, each storage frame is provided with a front door that can be opened and closed, the material extraction port is provided on the front door, and the blocking assembly and the sensor are respectively detachably provided on the side of the front door facing the interior of the storage frame.

[0012] In the above-mentioned auxiliary device for accessory assembly, a mounting structure is provided on the side of the front door facing the interior of the storage frame, and the mounting structure includes a first mounting portion extending in a direction away from the material extraction port, and a second mounting portion vertically connected to the first mounting portion, wherein the sensor is detachably provided on the first mounting portion, and the blocking assembly is detachably provided on the second mounting portion.

[0013] In the above-mentioned auxiliary device for accessory assembly, the blocking assembly also includes a driving member and a connecting plate. The driving member is detachably arranged on the second mounting portion and is electrically connected to the control system. The connecting plate is detachably connected to the driving member and the baffle respectively, and drives the baffle to move between the first moving position and the second moving position under the drive of the driving member.

[0014] In the above-mentioned auxiliary device for accessory assembly, the mounting structure is provided with two groups, which are arranged symmetrically on the left and right; the driving members are provided with two groups, which are respectively provided on the second mounting parts of the two groups of the mounting structures, and the connecting plates are detachably connected to the two groups of the driving members, respectively; the sensor is a bilateral grating sensor, which includes a transmitter and a receiver, and the transmitter and the receiver are respectively arranged vertically on the first mounting parts of the two groups of the mounting structures.

[0015] In the above auxiliary device for accessory assembly, an indicator light is further provided on the side of the front door facing away from the storage frame, and the indicator light is electrically connected to the control system.

[0016] In the above auxiliary device for accessory assembly, each of the storage frames is provided with a rear door that is openably and closably arranged opposite to the front door, and a transparent plate is further provided on the rear door.

[0017] In the above-mentioned auxiliary device for accessory assembly, a partition is further provided in the storage frame. The partition is located between the front door and the rear door, extends along the height direction of the storage frame, and divides the storage frame into two interconnected cavities.

[0018] In the above-mentioned auxiliary device for accessory assembly, the cabinet is further provided with a display screen, which is located above the front door and is electrically connected to the control system.

[0019] Compared with the prior art, the beneficial effects of the present invention are as follows: by introducing a physical blocking mechanism, that is, by setting a movable baffle on each storage frame and enabling the baffle to open and close the material taking port, physical control of the material taking port is achieved, ensuring that the required accessories can be obtained only under the correct assembly steps, greatly reducing the risk of incorrect assembly due to human negligence; at the same time, through the combination of sensors and control systems, the taking status of accessories is monitored in real time, and the position of the baffle is automatically adjusted according to the preset assembly sequence, further improving the accuracy and efficiency of the accessory assembly process. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a schematic structural diagram of the auxiliary device according to an embodiment of the present utility model.

[0021] Figure 2 for Figure 1 Schematic diagram of the structure from another perspective.

[0022] Figure 3 This is a schematic diagram of the state when the front door is open in an embodiment of the present invention.

[0023] Figure 4 for Figure 3 Enlarged view of point A in the middle.

[0024] In all the drawings, the same figure marks represent the same technical features, specifically: 100, cabinet; 110, storage frame; 120, front door; 121, material extraction port; 122, indicator light; 130, mounting structure; 131, first mounting part; 132, second mounting part; 140, rear door; 141, transparent plate; 150, partition; 160, display screen; 200, blocking assembly; 210, baffle; 220, driving member; 230, connecting plate; 300, sensor. DETAILED DESCRIPTION

[0025] The following are specific embodiments of the present invention and the accompanying drawings to further describe the technical solution of the present invention, but the present invention is not limited to these embodiments.

[0026] It should be noted that all directional indications (such as up, down, left, right, front, back, etc.) in the embodiments of the present invention are only used to explain the relative position relationship, movement status, etc. between the various components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.

[0027] like Figures 1 to 4 As shown in the figure, an auxiliary device for accessory assembly comprises:

[0028] A cabinet body 100, on which a plurality of storage frames 110 are arranged, and each storage frame 110 has a material taking opening 121 which is in communication with the outside;

[0029] A blocking assembly 200, which comprises a movable baffle 210 arranged on the storage frame 110, and the baffle 210 has a first moving position and a second moving position; when the baffle 210 is in the first moving position, the material taking opening 121 can be closed to prevent accessories from being taken out through the material taking opening 121; when the baffle 210 is in the second moving position, the material taking opening 121 can be opened to allow accessories to be taken out through the material taking opening 121;

[0030] A sensor 300 arranged at the material taking opening 121, which is used to detect the accessory taking condition and form a detection signal;

[0031] A control system (not shown in the figure), which is electrically connected with the blocking assembly 200 and the sensor 300 respectively, and is used to drive the baffle 210 to move between the first moving position and the second moving position according to the assembly sequence and the detection signal. The design realizes the physical control of the material taking opening 121 by arranging the movable baffle 210 on each storage frame 110, and when the baffle 210 is in the first moving position, the accessories can be completely prevented from being taken out, so as to ensure that the required accessories can only be taken out under the correct assembly step. This design greatly reduces the risk of incorrect assembly caused by human negligence. At the same time, through the cooperation design of the control system and the sensor 300, the accessory taking condition can be monitored in real time, and the position of the baffle 210 on different storage frames 110 can be automatically adjusted according to the preset assembly sequence, which further improves the accuracy and efficiency of the accessory assembly process.

[0032] Specifically, as Figures 1 to 3 shown in the figure, in this embodiment, the cabinet body 100 is rectangular, which comprises a first storage part and a second storage part arranged in an up-down structure and independent of each other, for realizing the storage of accessories. The first storage part is composed of a plurality of rectangular storage frames 110 arranged in a one-dimensional array and independent of each other, for storing different types of accessories, so as to facilitate the orderly assembly of accessories by operators.

[0033] In this embodiment, the storage frame 110 is a hollow structure with two openings arranged opposite to each other. A front door 120 is provided on one of the openings to be opened and closed. The front door 120 is provided with a material extraction port 121 connected to the outside, allowing an operator to reach into the storage frame 110 through the material extraction port 121 to retrieve accessories. A rear door 140 is provided on the other opening to be opened and closed to facilitate the operator to replenish accessories into the storage frame 110. A transparent panel 141 is also provided on the rear door 140. The design of the transparent panel 141 allows the operator to intuitively view the remaining accessories in the storage frame 110 and to replenish the accessories to be assembled in a timely manner.

[0034] In this embodiment, a partition 150 is also provided within the storage frame 110. This partition 150 is located between the front door 120 and the rear door 140, specifically near the front door 120. It extends along the height of the storage frame 110 and divides the storage frame 110 into two interconnected cavities. This design prevents accessories within the storage frame 110 from directly accumulating onto the barrier assembly, thereby minimizing interference with the barrier assembly 200. This ensures the proper operation of the barrier assembly 200 and avoids any issues such as jamming or failure caused by accessory accumulation.

[0035] like Figure 1 、 Figure 3 、 Figure 4 As shown, to prevent the misplacement or omission of accessories during manual assembly, this embodiment includes a control system (not shown), a blocking assembly 200, and a sensor 300. The control system includes a built-in control program, electrically connected to the blocking assembly 200 and the sensor 300. Based on the assembly sequence preset in the control program and the detection signal from the sensor 300, it drives the movement of the baffle 210 between a first position and a second position, ensuring intelligent movement of the baffle 210 and, in turn, ensuring that the operator can operate according to the preset assembly sequence. The blocking assembly 200 includes a baffle 210 that can move along the height of the material dispensing opening 121. Under the control of the control system, the baffle 210 can open or close the material dispensing opening 121 by moving, achieving physical control of the material dispensing opening 121 and achieving the purpose of forcing the operator to standardize the assembly process. The sensor 300 monitors the removal of accessories from the material dispensing opening 121 in real time and generates a detection signal that is fed back to the control system, allowing the control system to accurately control the timing of the movement of the baffle 210. The design and coordination of the control system, the blocking assembly 200 and the sensor 300 effectively improve the accuracy and efficiency of the accessory assembly process.

[0036] In this embodiment, the blocking assembly 200 and the sensor 300 are detachably mounted on the side of the front door 120 facing the interior of the storage frame 110. This design ensures the compactness of the overall structure and improves the convenience of disassembly, assembly, and maintenance of the blocking assembly 200 and the sensor 300.

[0037] In this embodiment, a mounting structure 130 is provided on the side of the front door 120 facing the interior of the storage frame 110. This mounting structure 130 includes a first mounting portion 131 extending vertically away from the material dispensing opening 121, and a second mounting portion 132 perpendicularly connected to the first mounting portion 131. The sensor 300 is detachably mounted on the first mounting portion 131, and the barrier assembly 200 is detachably mounted on the second mounting portion 132. The design of the first mounting portion 131 and the second mounting portion 132 allows for independent installation and removal of the sensor 300 and the barrier assembly 200, which not only improves the ease of maintenance and replacement of the two but also prevents interference between the two, thereby ensuring the stability of the auxiliary device operation.

[0038] Preferably, in this embodiment, the first mounting portion 131 and the second mounting portion 132 are integrally formed and extend along the height of the material dispensing opening 121. This design not only ensures the strength of the mounting structure 130, but also increases the support area for the sensor 300 and the barrier assembly 200, thereby ensuring the stability of the installation of the sensor 300 and the barrier assembly 200.

[0039] Preferably, in this embodiment, the mounting structures 130 are provided in two groups, arranged symmetrically on both sides. This design provides multiple mounting points for the sensor 300 and the barrier assembly 200 to meet the personalized mounting requirements of the sensor 300 and the barrier assembly 200.

[0040] In this embodiment, the sensor 300 is a grating sensor or a laser displacement sensor. Preferably, the sensor 300 is a double-sided grating sensor, electrically connected to the control system, and includes a transmitter and a receiver, each vertically arranged on the first mounting portions 131 of the two mounting structures 130. This design improves detection accuracy and reliability, ensuring accurate monitoring of accessory removal. It is worth noting that the sensor 300 can also be a single-sided grating sensor.

[0041] In this embodiment, when the sensor 300 detects an operator removing an accessory, it generates a detection signal that is fed back to the control system. Based on the detection signal and the pre-set assembly sequence, the control system then drives the baffle 210 on one storage frame 110 to close and the baffle 210 on the other storage frame 110 to open. This design ensures the pre-set assembly sequence is carried out in an orderly manner, allowing the operator to remove the corresponding accessories one by one.

[0042] In this embodiment, the blocking assembly 200 includes a baffle 210, a driving member 220, and a connecting plate 230, wherein the driving member 220 is arranged vertically, detachably mounted on the second mounting portion 132, and electrically connected to the control system. The connecting plate 230 is detachably connected to the driving member 220 and the baffle 210, respectively, and drives the baffle 210 to move between a first moving position and a second moving position under the drive of the driving member 220. The design of the connecting plate 230 ensures the flexibility of the baffle 210 in assembly and disassembly and movement, so that the baffle 210 can be closer to the material extraction port 121, thereby achieving effective blocking of the material extraction port 121. The driving member 220 can cooperate with the control system to precisely control the movement of the baffle 210, ensuring that the baffle 210 accurately switches between the first moving position and the second moving position, thereby effectively preventing the accessories from being taken out by mistake or missing.

[0043] In this embodiment, the size of the baffle 210 is adapted to the size of the material discharging opening 121. When the baffle 210 is in the first movable position, the baffle 210 blocks the material discharging opening 121, thereby closing the material discharging opening 121. When the baffle 210 is in the second movable position, the baffle 210 releases the blockage of the material discharging opening 121, thereby opening the material discharging opening 121. This design ensures that the baffle 210 can effectively physically control the material discharging opening 121.

[0044] To further ensure smooth movement of the baffle 210, in this embodiment, two sets of driving members 220 are provided, one each mounted on the second mounting portion 132 of the two mounting structures 130. The connecting plate 230 is detachably connected to each of the two sets of driving members 220. This design prevents jamming of the baffle 210 caused by uneven force on one side, effectively improving the smooth movement of the baffle 210.

[0045] Preferably, the driving member 220 is a driving cylinder.

[0046] In this embodiment, each front door 120 is equipped with an indicator light 122 on the side facing away from the storage rack 110. This indicator light 122 is electrically connected to the control system. Preferably, two sets of indicators 122 are provided: red and green. The corresponding indicators 122 illuminate according to the preset assembly sequence. When the corresponding storage rack 110 is in the material removal state, the green indicator light illuminates and the baffle 210 is in the second movable position. At this time, the operator can reach into the storage rack 110 through the material removal opening 121 to retrieve the accessories. When the corresponding storage rack 110 is in the material removal state or the material removal waiting state, the red indicator light illuminates and the baffle 210 is in the first movable position. At this time, the operator cannot reach into the storage rack 110 to retrieve the accessories. This design allows the operator to intuitively see the current operating status, further improving the accuracy and efficiency of operations.

[0047] In this embodiment, the cabinet 100 is further provided with a display screen 160, which is located above the front door 120 and is electrically connected to the control system. The design of the display screen 160 allows the operator to view the current assembly progress and status in real time, which not only improves the accuracy and efficiency of the operation but also enhances the intelligence of the system.

[0048] It should be noted that, in the present utility model, descriptions such as "first", "second", "one", etc. are only used for descriptive purposes, and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of the present utility model, the meaning of "multiple" is at least two, such as two, three, etc., unless otherwise clearly defined. The terms "connected", "fixed", etc. should be understood in a broad sense. For example, "fixed" can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to the specific circumstances.

[0049] In addition, the technical solutions between the various embodiments of the present invention can be combined with each other, but it must be based on the fact that ordinary technicians in this field can implement it. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by this utility model.

[0050] The specific embodiments described herein are merely illustrative of the spirit of the present invention. Persons skilled in the art may make various modifications, additions, or substitutions to the described specific embodiments without departing from the spirit of the present invention or exceeding the scope defined by the appended claims.

Claims

1. An auxiliary device for accessory assembly, characterized in that: include: A cabinet body, wherein a plurality of storage frames are provided on the cabinet body, and each storage frame has a material taking port communicating with the outside; a blocking assembly, the blocking assembly comprising a baffle movably disposed on the storage frame, the baffle having a first movable position and a second movable position; when the baffle is in the first movable position, the material taking opening can be closed; when the baffle is in the second movable position, the material taking opening can be opened; A sensor is provided at the material taking port, and is used to detect the taking of accessories and generate a detection signal; A control system is electrically connected to the blocking assembly and the sensor, and is used to drive the baffle to move between the first moving position and the second moving position according to an assembly sequence and the detection signal.

2. An auxiliary device for accessory assembly according to claim 1, characterized in that: The size of the baffle is adapted to the size of the feeding port. When the baffle is in the first moving position, the baffle blocks the feeding port. When the baffle is in the second moving position, the baffle releases the blockage of the feeding port.

3. The auxiliary device for accessory assembly according to claim 1, characterized in that: Each storage frame is provided with a front door which can be opened and closed, the material taking port is provided on the front door, and the blocking component and the sensor are respectively and detachably provided on a side of the front door facing the interior of the storage frame.

4. The auxiliary device for accessory assembly according to claim 3, characterized in that: A mounting structure is provided on the side of the front door facing the interior of the storage frame, and the mounting structure includes a first mounting portion extending away from the material extraction port, and a second mounting portion vertically connected to the first mounting portion, wherein the sensor is detachably mounted on the first mounting portion, and the blocking assembly is detachably mounted on the second mounting portion.

5. The auxiliary device for accessory assembly according to claim 4, characterized in that: The blocking assembly also includes a driving member and a connecting plate. The driving member is detachably arranged on the second mounting portion and is electrically connected to the control system. The connecting plate is detachably connected to the driving member and the baffle respectively, and drives the baffle to move between the first moving position and the second moving position under the drive of the driving member.

6. The auxiliary device for accessory assembly according to claim 5, characterized in that: The mounting structure is provided with two groups, which are arranged symmetrically on the left and right. The driving members are provided with two groups, which are respectively provided on the second mounting parts of the two groups of the mounting structures, and the connecting plates are detachably connected to the two groups of the driving members. The sensor is a bilateral grating sensor, which includes a transmitter and a receiver. The transmitter and the receiver are respectively arranged vertically on the first mounting parts of the two groups of the mounting structures.

7. The auxiliary device for accessory assembly according to claim 3, characterized in that: An indicator light is also provided on the side of the front door facing away from the storage frame, and the indicator light is electrically connected to the control system.

8. The auxiliary device for accessory assembly according to claim 3, characterized in that: Each storage frame is provided with a rear door which is arranged opposite to the front door and can be opened and closed, and a transparent plate is also provided on the rear door.

9. The auxiliary device for accessory assembly according to claim 8, characterized in that: A partition is further provided in the storage frame. The partition is located between the front door and the rear door, extends along the height direction of the storage frame, and divides the storage frame into two interconnected cavities.

10. The auxiliary device for accessory assembly according to claim 3, characterized in that: The cabinet is also provided with a display screen, which is located above the front door and is electrically connected to the control system.