Part cleaning device

By designing a parts cleaning device, the problems of automatic cleaning of residues after parts machining and cooling oil recovery are solved, which improves production efficiency and product quality and reduces manpower and production costs.

CN223419049UActive Publication Date: 2025-10-10YAMAGUCHI MFG (ZHUHAI) ELECTRICAL & MECHANICAL CO LTD
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Patent Information

Application Number
CN202422947381.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-29
Publication Date
2025-10-10
Estimated Expiration
2034-11-29

AI Technical Summary

Technical Problem

In the existing technology, the metal chips and coolant remaining after machining parts are difficult to clean efficiently, resulting in low manual cleaning efficiency, high costs and the risk of missed cleaning, which affects product quality consistency and makes cooling oil recovery and processing difficult.

Method used

A parts cleaning device is designed, which includes a parts carrier, an air blowing device, an oil filter basin and an oil collecting barrel. The air blowing device is used to automatically clean the debris and cooling oil in the through-holes of the parts, and the oil filter basin and the oil collecting barrel are used for filtering and recycling.

Benefits of technology

It realizes automatic cleaning of parts, reduces labor costs, improves production efficiency, enhances product quality, and realizes the recycling of cooling oil, reducing production costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a part cleaning device which comprises a part carrier, an air blowing device, an oil filtering basin and an oil receiving barrel. A plurality of supporting cups matched with the parts are arranged on the part carrier, and oil leakage holes matched with through holes in the parts are formed in the bottoms of the supporting cups, so that the parts can be stably placed in the supporting cups, and the through holes communicate with the oil leakage holes; the blowing device is arranged above the part carrier and can transversely move above the part carrier; the oil filtering basin is fixedly arranged below the part carrier, the oil receiving barrel is fixedly arranged below the oil filtering basin, and the oil filtering basin can receive scraps and cooling oil flowing down from the oil leakage hole and filter the cooling oil into the oil receiving barrel; according to the automatic cleaning device, the parts can be automatically cleaned, the labor cost is reduced, the production efficiency is improved, the product quality is improved, cooling oil can be recycled, and the production cost is further reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of automated production, in particular to a parts cleaning device. Background Art

[0002] In modern industrial production, machining technologies such as milling, drilling, grinding, and cutting are essential for manufacturing high-quality products. These machining technologies not only enable the processing of complex shapes and precise dimensions, but also ensure dimensional consistency, improve surface quality and durability, and thus enhance overall product quality. During the machining process, impurities such as metal shavings and coolant residues are often generated. If not cleaned up in a timely manner, they may affect the quality of subsequent processes, such as affecting assembly accuracy or causing poor surface treatment (such as electroplating and spraying). Therefore, it is often necessary to clean the parts after machining to remove residual metal shavings, coolant, etc.

[0003] by Figure 1 Taking the oil pipe joint structure shown as an example, it has an inner hole processing and the hole depth is relatively deep. During the processing and production, it is necessary to carry out mechanical processing processes such as milling, drilling, and grinding, which makes it easier for impurities such as metal chips and coolant to remain, and it is more difficult to clean. In the existing technology, parts are generally cleaned by manually picking up the parts one by one and cleaning them with a dust blower. This not only increases labor costs, but also has low efficiency. Moreover, there is a risk of missing parts during manual cleaning, which will affect the quality of subsequent processing of parts and is not conducive to the consistency control of product quality. In addition, in order to better reduce the temperature of the tool, reduce the friction between the tool and the workpiece, improve the surface finish, and enhance the rust and corrosion resistance of the workpiece, cooling oil is generally selected as the coolant in the above milling, drilling, and grinding processes. Therefore, the recovery and treatment of the cooling oil is also an issue that needs to be considered. Utility Model Content

[0004] The utility model provides a parts cleaning device that can automatically clean parts after processing, improve production efficiency, reduce labor costs, and recover cooling oil. The specific technical solution is as follows:

[0005] A parts cleaning device is used to clean the debris and cooling oil in the through-hole of the parts, including a parts carrier, an air blowing device, an oil filter basin and an oil collecting barrel;

[0006] The part carrier is provided with a plurality of support cups adapted to the parts, and the bottom of the support cups is provided with oil leakage holes adapted to the through holes on the parts, so that the parts can be stably placed in the support cups, and the through holes are connected to the oil leakage holes;

[0007] The air blowing device is arranged above the part carrier and can move laterally above the part carrier;

[0008] The oil filter basin is fixedly arranged below the parts carrier, and the oil receiving barrel is fixedly arranged below the oil filter basin. The oil filter basin can receive the debris and cooling oil flowing down from the oil leakage hole, and filter the cooling oil into the oil receiving barrel.

[0009] Furthermore, the parts carrier is detachably mounted above the oil filter basin.

[0010] Furthermore, a support frame is provided at the opening above the oil filter basin, and the parts carrier is detachably mounted above the oil filter basin through the support frame.

[0011] Furthermore, the support frame is provided with a plurality of support rods which are distributed at equal distances and can support the part carrier, and the distance between the support rods is adapted to the size of the support cup.

[0012] Furthermore, the support frame is provided with a plurality of support rods that can move laterally.

[0013] Furthermore, the plurality of support cups on the part carrier are arranged in a regular array.

[0014] Furthermore, the air blowing device is provided with an air blowing head adapted to the number of rows and / or columns of the cups on the parts carrier.

[0015] Furthermore, the blowing device includes a blowing head, a transverse guide rail, a transverse slider and a transverse cylinder; the transverse guide rail is fixedly arranged above the part carrier, the blowing head is fixed on the transverse slider, and the transverse slider can slide on the transverse guide rail under the drive of the transverse cylinder.

[0016] Furthermore, the blowing device is also provided with a lifting assembly, which can drive the blowing head to move longitudinally.

[0017] Furthermore, the oil filter basin is in the shape of a V-shaped funnel.

[0018] The parts cleaning device provided by the utility model can realize automatic cleaning of parts through the mutual cooperation of the parts carrier, the blowing device, the oil filter basin and the oil collecting barrel, thereby reducing labor costs, improving production efficiency and enhancing product quality, and can also realize the recycling of cooling oil, thereby further reducing production costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 Schematic diagram of the oil pipe joint structure.

[0020] Figure 2 Schematic diagram of the parts cleaning device structure Figure 1 .

[0021] Figure 3 Schematic diagram of the parts cleaning device structure Figure 2 .

[0022] Figure 4 Schematic diagram of the parts carrier structure Figure 1 .

[0023] Figure 5 Schematic diagram of the parts carrier structure Figure 2 .

[0024] Figure 6 Schematic diagram of the blowing device structure.

[0025] Figure 7 It is a schematic diagram of the support frame, oil filter basin and oil collecting barrel structure.

[0026] The figures are marked as follows: 1 is a part, 11 is a through hole, 2 is a part carrier, 21 is a support cup, 22 is an oil leakage hole, 3 is an air blowing device, 31 is an air blowing head, 32 is a transverse guide rail, 33 is a transverse slider, 34 is a transverse cylinder, 4 is an oil filter basin, 5 is an oil collecting barrel, 6 is a support frame, and 61 is a support rod. DETAILED DESCRIPTION

[0027] The following further describes the specific embodiments of the present invention in conjunction with the accompanying drawings. For ease of description, the terms "front," "back," "front," "back," "left," "right," "top," "bottom," "up," "down," "inside," "outside," and "inner" in the present invention are based on the directions or positions shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and are not intended to indicate or imply that the devices or components referred to must have a specific direction, be constructed and operate in a specific direction. Therefore, they should not be understood as limiting the present invention or the actual direction of the product or device during production, use, sales, etc. In addition, in the embodiments of the present invention, unless otherwise expressly specified or limited, the terms "installed," "set," "connected," "fixed," and "composed" should be understood broadly. For example, they can refer to fixed connection, detachable connection, or integration; they can refer to direct connection or indirect connection through an intermediate medium. For those skilled in the art, the specific meanings of the above terms in the present invention can be understood according to the specific circumstances.

[0028] The utility model provides a parts cleaning device, which can be used for cleaning the debris and cooling oil in the through hole 11 of the part 1. In this embodiment, the part 1 is Figure 1 The oil pipe joint structure shown is taken as an example. Of course, other similar structures (i.e., machined parts with through holes) can also be applied, and this is not limited here.

[0029] like Figure 2 、 Figure 3As shown, the parts cleaning device includes a parts carrier 2, an air blowing device 3, an oil filter basin 4 and an oil collecting barrel 5; specifically:

[0030] like Figure 4 、 Figure 5 As shown, the part carrier 2 is provided with a plurality of supporting cups 21, and the supporting cups 21 are adapted to the part 1, so that the part 1 can be stably placed in the supporting cups 21; at the same time, the bottom of the supporting cups 21 is also provided with oil leakage holes 22 adapted to the through holes 11 on the part 1, so that when the part 1 is stably placed in the supporting cups 21, its through holes 11 are connected to the oil leakage holes 22, thereby allowing the debris and cooling oil in the through holes 11 to flow downward through the oil leakage holes 22;

[0031] The air blowing device 3 is arranged above the part carrier 2, and the air blowing device 3 can move laterally above the part carrier 2 to clean all the parts 1 on the part carrier 2 into place;

[0032] The oil filter basin 4 is fixedly arranged below the parts carrier 2, and the oil collecting barrel 5 is fixedly arranged below the oil filter basin 4. The oil filter basin 4 can receive the debris and cooling oil flowing out of the oil leakage hole 22 of the parts carrier 2, and filter the cooling oil and flow it into the oil collecting barrel 5.

[0033] The parts cleaning device adopting the above structure, through the mutual cooperation of the parts carrier 2, the blowing device 3, the oil filter basin 4 and the oil collecting barrel 5, can not only realize the automatic cleaning of parts, reduce labor costs, improve production efficiency, and enhance product quality, but also realize the recycling of cooling oil, further reducing production costs.

[0034] In some embodiments, the parts carrier 2 is fixedly arranged above the oil filter pan 4, and during cleaning, the parts 1 need to be placed one by one before starting cleaning; more preferably, as shown in this embodiment, the parts carrier 2 is detachably installed above the oil filter pan 4. During production and processing, the processed parts 1 in the previous process can be directly placed into the parts carrier 2. After it is full, the parts carrier 2 is moved and installed above the oil filter pan 4, and then cleaning is started.

[0035] The parts cleaning device with the above structure can reduce the transportation process from processing to cleaning by arranging the parts carrier 2 to be detachably mounted above the oil filter basin 4, thereby further improving production efficiency.

[0036] In some embodiments, a support frame 6 is provided at the opening above the oil filter basin 4 , and the part carrier 2 is detachably mounted above the oil filter basin 4 via the support frame 6 .

[0037] The parts cleaning device adopts the above structure, and a support frame 6 is provided at the opening above the oil filter basin 4. The parts carrier 2 is detachably mounted above the oil filter basin 4 through the support frame 6, so that the parts cleaning device can be suitable for the placement of more parts carriers 2 of different sizes, and then suitable for the cleaning of more parts 1 of different specifications, thereby improving the versatility of the parts cleaning device.

[0038] In some embodiments, the support frame 6 is provided with a plurality of support rods 61 distributed at equal distances and capable of supporting the part carrier 2 , and the distance between the support rods 61 is adapted to the size of the support cup 21 .

[0039] The parts cleaning device adopting the above structure can further improve the support of the support frame 6 for the parts carrier 2 by arranging a number of support rods 61 distributed at equal distances on the support frame 6 that can support the parts carrier 2. The support effect is better and more stable, thereby improving the reliability of the parts cleaning device.

[0040] In some embodiments, the support frame 6 is provided with a plurality of support rods 61 that can move laterally, and the laterally moving can be forward and backward movement or left and right movement.

[0041] The parts cleaning device adopting the above structure, by arranging a number of laterally movable support rods 61 on the support frame 6, can not only further improve the support of the support frame 6 to the part carrier 2, and provide a better and more stable support effect, thereby improving the reliability of the parts cleaning device, but also can be suitable for the placement of more parts carriers 2 of different sizes, and thus suitable for the cleaning of more parts 1 of different specifications, thereby improving the versatility of the parts cleaning device.

[0042] In some embodiments, as Figure 4 、 Figure 5 As shown, the plurality of cups 21 on the part carrier 2 are arranged in a regular array. For example, in this embodiment, a total of 30 cups are provided on the part carrier 2 , and the 30 cups are arranged in a regular array of 5×6.

[0043] By adopting the parts cleaning device of the above structure, the plurality of cups 21 on the parts carrier 2 are arranged in a regular array, which can more conveniently and quickly position and place the parts, thereby improving efficiency and enhancing the operating experience.

[0044] In some embodiments, the blowing device 3 is provided with a blowing head 31 that is adapted to the number of rows and / or columns of the cups 21 on the part carrier 2; for example, in this embodiment, a total of 30 cups are provided on the part carrier 2, and the 30 cups are arranged in a regular array of 5×6. Accordingly, the blowing device 3 is provided with a blowing head 31 that is adapted to the number of rows of the cups 21 on the part carrier 2, that is, 5 blowing heads 31 arranged in a row are provided, so that the blowing head 31 can complete the cleaning of all parts 1 on the part carrier 2 by moving left / right once.

[0045] The parts cleaning device adopting the above structure can reduce the number of movements and movement distance of the blowing head 31 during the cleaning process by arranging a blowing head 31 on the blowing device 3 that is adapted to the number of rows and / or columns of the cups 21 on the parts carrier 2, thereby further improving efficiency.

[0046] In some embodiments, as Figure 6 As shown, the blowing device 3 includes a blowing head 31, a transverse guide rail 32, a transverse slider 33 and a transverse cylinder 34; the transverse guide rail 32 is fixedly arranged above the part carrier 2, the blowing head 31 is fixed on the transverse slider 33, and the transverse slider 33 can slide on the transverse guide rail 32 under the drive of the transverse cylinder 34.

[0047] The parts cleaning device using the above structure can clean all the parts 1 on the parts carrier 2 in place through the mutual cooperation of the blowing head 31, the transverse guide rail 32, the transverse slider 33 and the transverse cylinder 34, and has a simple structure, is stable and reliable, and has a low cost.

[0048] In some embodiments, the blowing device 3 is further provided with a lifting assembly, and the lifting assembly can drive the blowing head 31 to move longitudinally, away from or close to the part carrier 2.

[0049] The parts cleaning device adopts the above structure, by adding a lifting component to drive the blowing head 31 to move longitudinally, the blowing head 31 can be controlled to be close to the parts carrier 2 when in use, and to rise upward when not in use, thereby avoiding interference between the various components when placing the part 1, and improving the operating convenience of the parts cleaning device; in addition, the cleaning effect of the blowing head 31 can be improved by controlling the distance between the blowing head 31 and the parts carrier 2.

[0050] In some embodiments, as Figure 7 As shown, the oil filter basin 4 is in the shape of a V-shaped funnel. The V-shaped funnel-shaped oil filter basin 4 has better fluidity, and since the V-shaped structure has no horizontal surface, the possibility of material residue is reduced, making cleaning easier and more thorough.

[0051] The above embodiments are merely preferred embodiments of the present invention and are not intended to limit the scope of implementation of the present invention. Any equivalent changes based on the shape, structure and principle of the present invention should be included in the scope of protection of the present invention.

Claims

1. A parts cleaning device for cleaning debris and cooling oil in a through hole (11) of a part (1), characterized in that: It includes a parts carrier (2), an air blowing device (3), an oil filter basin (4) and an oil collecting barrel (5); The part carrier (2) is provided with a plurality of support cups (21) adapted to the part (1), and the bottom of the support cups (21) is provided with oil leakage holes (22) adapted to the through holes (11) on the part (1), so that the part (1) can be stably placed in the support cups (21), and the through holes (11) are communicated with the oil leakage holes (22); The air blowing device (3) is arranged above the part carrier (2) and can move laterally above the part carrier (2); The oil filter basin (4) is fixedly arranged below the part carrier (2), and the oil receiving barrel (5) is fixedly arranged below the oil filter basin (4). The oil filter basin (4) can receive the debris and cooling oil flowing from the oil leakage hole (22) and filter the cooling oil into the oil receiving barrel (5).

2. The parts cleaning device according to claim 1, characterized in that: The parts carrier (2) is detachably mounted above the oil filter basin (4).

3. The parts cleaning device according to claim 2, characterized in that: A support frame (6) is provided at the opening above the oil filter basin (4), and the part carrier (2) is detachably mounted above the oil filter basin (4) via the support frame (6).

4. The parts cleaning device according to claim 3, characterized in that: The support frame (6) is provided with a plurality of support rods (61) distributed at equal distances and capable of supporting the part carrier (2), and the distance between the support rods (61) is adapted to the size of the support cup (21).

5. The parts cleaning device according to claim 3, characterized in that: The support frame (6) is provided with a plurality of support rods (61) that can move laterally.

6. The parts cleaning device according to claim 1, characterized in that: The plurality of support cups (21) on the part carrier (2) are arranged in a regular array.

7. The parts cleaning device according to claim 6, characterized in that: The blowing device (3) is provided with a blowing head (31) adapted to the number of rows and / or columns of the cups (21) on the part carrier (2).

8. The parts cleaning device according to claim 1, characterized in that: The air blowing device (3) comprises an air blowing head (31), a transverse guide rail (32), a transverse slider (33) and a transverse cylinder (34); the transverse guide rail (32) is fixedly arranged above the part carrier (2), the air blowing head (31) is fixed on the transverse slider (33), and the transverse slider (33) can slide on the transverse guide rail (32) under the drive of the transverse cylinder (34).

9. The parts cleaning device according to claim 8, characterized in that: The blowing device (3) is also provided with a lifting assembly, which can drive the blowing head (31) to move longitudinally.

10. The parts cleaning device according to claim 1, characterized in that: The oil filter basin (4) is in the shape of a V-shaped funnel.