Motor carbon brush grinding device
By adopting a rotating threaded ring and a sliding plate structure in the motor carbon brush grinding device, the problems of inconvenient fixing of the semicircular arc plate and removal of the roller are solved, and convenient replacement of the semicircular arc plate and efficient removal of the roller are achieved.
Patent Information
- Application Number
- CN202422923184.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-29
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2034-11-29
AI Technical Summary
In the existing motor carbon brush grinding device, the second connecting block is an inwardly protruding portion relative to the semicircular arc plate, which is complicated to produce and inconvenient to install with multiple sets of screws.
The sliding plate is inserted into the slot by moving the threaded ring along the lead screw. The semicircular plate can be conveniently fixed and the roller can be disassembled by rotating the threaded rod with a hand wheel.
The replacement process of the semicircular arc plate is simplified, the production efficiency is improved, the disassembly and maintenance process of the roller is simplified, and the structure is simple and easy to operate.
Smart Images

Figure CN223419200U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of carbon brush production, in particular to a motor carbon brush grinding device. Background Art
[0002] Carbon brushes, also known as electric brushes, are sliding contact components widely used in many electrical devices. Carbon brushes are primarily made of graphite, impregnated graphite, and metallic (copper and silver) graphite. Carbon brushes transfer energy or signals between the fixed and rotating parts of motors, generators, or other rotating machinery. They are typically made of pure carbon with a coagulant and are typically square in shape. They are attached to a metal bracket and secured to the shaft by a spring. As the motor rotates, electrical energy is transferred to the coils via the commutator. Because they are primarily composed of carbon, they are susceptible to wear and should be regularly maintained and replaced, and carbon deposits removed.
[0003] After searching, the utility model patent with patent number CN219444620U discloses "a motor carbon brush grinding device". This motor carbon brush grinding device makes the grinding structure (semi-circular arc plate) and the rotating roller into a detachable structure, and designs the grinding structure into two semi-circular arc plates to facilitate direct removal from the rotating roller; the inner arc surface is adapted to the diameter of the outer wall of the rotating roller to achieve the positioning of the semi-circular arc plate, and the first connecting block and the second connecting block are connected by fasteners, and the fasteners are detachable, which is convenient for subsequent replacement of the semi-circular arc plate; when the semi-circular arc plate is worn or needs to be replaced with a semi-circular arc plate of a different outer diameter, it is only necessary to disassemble and assemble the semi-circular arc plate without disassembling the entire rotating roller, which makes disassembly and assembly simpler and more efficient.
[0004] The semicircular plate of the device needs to be fixed by a second connecting block and screws. The second connecting block is an inward protrusion relative to the semicircular plate, and its production is relatively complicated. In addition, the installation of multiple sets of screws is relatively troublesome and very inconvenient to use.
[0005] Therefore, it is necessary to provide a motor carbon brush grinding device to solve the above technical problems. Utility Model Content
[0006] The utility model provides a motor carbon brush grinding device, which solves the problems that the second connecting block is an inwardly protruding portion relative to the semicircular arc plate, the production is relatively complicated, and the installation of multiple sets of screws is relatively troublesome.
[0007] In order to solve the above technical problems, the utility model provides a motor carbon brush grinding device, comprising: a workbench;
[0008] The bottom of the workbench is fixedly connected with supporting legs, the upper end of the workbench is fixedly connected with a first vertical plate, the first vertical plate is rotatably connected with a first rotary cylinder, the inner wall of the first rotary cylinder is fixedly connected with a clamping block, the first rotary cylinder is inserted with a first connecting rod, the peripheral side of the first connecting rod is provided with a first clamping groove matched with the clamping block, the right end of the first connecting rod is fixedly connected with a rotary roller, the right end of the rotary roller is fixedly connected with a second connecting rod, the peripheral side of the second connecting rod is provided with a second clamping groove, the upper end of the workbench is slidably connected with a second vertical plate, the second vertical plate is rotatably connected with a second rotary cylinder, the second rotary cylinder is the same in structure as the first rotary cylinder, the second connecting rod is matched with the second rotary cylinder, the left end of the rotary roller is fixedly connected with a limiting plate, the right side of the limiting plate is fixedly connected with four first cylindrical protrusions, the right side of the rotary roller is provided with a sliding plate, the left side of the sliding plate is fixedly connected with four second cylindrical protrusions, the right side of the rotary roller is threadedly connected with two lead screws, the lead screws are slidably connected with the sliding plate, the peripheral side of the lead screws is threadedly connected with a threaded ring, the right side of the rotary roller is provided with a lead screw groove matched with the lead screws, the peripheral side of the rotary roller is clamped with two semicircular plates, the left and right sides of the semicircular plates are provided with insertion grooves matched with the first cylindrical protrusions and the second cylindrical protrusions.
[0009] Preferably, the upper end of the workbench is provided with a sliding groove matched with the second vertical plate, the inner portion of the sliding groove is fixedly connected with two guide rods, and the second vertical plate is slidably connected with the guide rods.
[0010] Preferably, the inner portion of the sliding groove is rotatably connected with a threaded rod, and the threaded rod is threadedly connected with the second vertical plate.
[0011] Preferably, the right end of the threaded rod is fixedly connected with a hand wheel, and the upper end of the workbench is provided with a speed reducer.
[0012] Preferably, the upper end of the workbench is provided with a motor body, the output end of the motor body is connected with the speed reducer, and the left end of the first rotary cylinder is fixedly connected with a transmission rod.
[0013] Preferably, the left end of the transmission rod is fixedly connected with a first connecting disc, the output end of the speed reducer is fixedly connected with a second connecting disc, and the second connecting disc is connected with the first connecting disc through screws.
[0014] Compared with the related art, the motor carbon brush grinding device has the following beneficial effects:
[0015] The utility model provides a motor carbon brush grinding device, which rotates the threaded ring to make the threaded ring move along the screw rod, and when the threaded ring moves to the right, the sliding plate can move to the right along the screw rod. At this time, the distance between the sliding plate and the limit plate is greater than the semi-circular arc plate, and the semi-circular arc plate can be clamped on the peripheral side of the roller and the first cylindrical protrusion is inserted into the corresponding slot. At this time, resetting the sliding plate can make the second cylindrical protrusion inserted into the corresponding slot. Finally, rotating the threaded ring to make the threaded ring press the sliding plate to the left. At this time, the semi-circular arc plate can be fixed on the peripheral side of the roller. This structure is very convenient for replacing the semi-circular arc plate, and only slots need to be opened on the left and right sides of the semi-circular arc plate. The structure is simple, and the threaded rod can be rotated by rotating the hand wheel. The threaded rod can be rotated to make the second vertical plate slide to the right. When the second vertical plate slides to the right, the second connecting rod is separated from the second rotating drum, and the roller can be removed at this time. This structure is very convenient for disassembly, maintenance and replacement of the roller. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 A schematic structural diagram of a preferred embodiment of the motor carbon brush grinding device provided by the utility model;
[0017] Figure 2 for Figure 1 A schematic structural diagram of the first vertical plate shown;
[0018] Figure 3 for Figure 1 Schematic diagram of the exploded structure of the semicircular arc plate and its corresponding parts;
[0019] Figure 4 for Figure 1 A schematic diagram of the enlarged structure of area A is shown.
[0020] Numbers in the figure: 1. workbench; 2. supporting leg; 3. first vertical plate; 4. first rotating drum; 5. block; 6. first connecting rod; 7. first slot; 8. rotating roller; 9. second connecting rod; 10. second slot; 11. second vertical plate; 12. second rotating drum; 13. limit plate; 14. first cylindrical protrusion; 15. sliding plate; 16. second cylindrical protrusion; 17. screw rod; 18. threaded ring; 19. thread groove; 20. semicircular plate; 21. slot; 22. slide; 23. guide rod; 24. threaded rod; 25. handwheel; 26. reduction gear box; 27. motor body; 28. transmission rod; 29. first connecting disk; 30. second connecting disk. DETAILED DESCRIPTION
[0021] The present invention will be further described below with reference to the accompanying drawings and implementation examples.
[0022] Please refer to Figure 1 、 Figure 2 、 Figure 3 and Figure 4 ,in Figure 1 A schematic structural diagram of a preferred embodiment of the motor carbon brush grinding device provided by the utility model; Figure 2 for Figure 1 A schematic structural diagram of the first vertical plate shown; Figure 3 for Figure 1 Schematic diagram of the exploded structure of the semicircular arc plate and its corresponding parts; Figure 4 for Figure 1 The enlarged structural schematic diagram of area A is shown, and the motor carbon brush grinding device includes: a workbench 1;
[0023] The bottom of the workbench 1 is fixedly connected to the supporting leg 2, the upper end of the workbench 1 is fixedly connected to the first vertical plate 3, the first vertical plate 3 is rotatably connected to the first rotating drum 4, the inner wall of the first rotating drum 4 is fixedly connected to the clamping block 5, the first connecting rod 6 is inserted into the first rotating drum 4, the first connecting rod 6 is provided with a first clamping groove 7 on the side surface, the first clamping groove 7 matches the clamping block 5, the right end of the first connecting rod 6 is fixedly connected to the roller 8, the right end of the roller 8 is fixedly connected to the second connecting rod 9, the second connecting rod 9 is provided with a second clamping groove 10 on the side surface, the upper end of the workbench 1 is slidably connected to the second vertical plate 11, the second vertical plate 11 is rotatably connected to the second rotating drum 12, the second rotating drum 12 has the same structure as the first rotating drum 4, the second connecting rod 9 matches the second rotating drum 12, the left end of the roller 8 is fixedly connected to the limiting plate 13, the right side of the limiting plate 13 is fixedly connected to the first columnar protrusion 14, and the first columnar protrusion 14 Four groups are provided, a sliding plate 15 is provided on the right side of the roller 8, a second cylindrical protrusion 16 is fixedly connected to the left side of the sliding plate 15, and four groups of second cylindrical protrusions 16 are provided, a screw rod 17 is threadedly connected to the right side of the roller 8, and two groups of screw rods 17 are provided, the screw rod 17 is slidably connected to the sliding plate 15, and a threaded ring 18 is threadedly connected to the side surface of the screw rod 17, a wire groove 19 is provided on the right side of the roller 8, the wire groove 19 matches the screw rod 17, a semi-circular plate 20 is clamped on the side surface of the roller 8, and two groups of semi-circular plates 20 are provided, slots 21 are provided on the left and right sides of the semi-circular plate 20, the slots 21 match the first cylindrical protrusion 14 and the second cylindrical protrusion 16, the semi-circular plate 20 usually adopts a double-layer structure, the inner layer is a metal structure, and the outer layer is an abrasive layer. Usually, ordinary abrasives are bonded to the surface of the metal structure by a binder, the inner arc surface is formed on the metal structure, and the outer arc surface is formed on the abrasive layer.
[0024] A slide groove 22 is provided at the upper end of the workbench 1 , and the slide groove 22 matches the second vertical plate 11 . A guide rod 23 is fixedly connected inside the slide groove 22 , and two groups of guide rods 23 are provided. The second vertical plate 11 is slidably connected to the guide rod 23 .
[0025] A threaded rod 24 is rotatably connected inside the sliding groove 22 , and the threaded rod 24 is threadedly connected to the second vertical plate 11 .
[0026] The right end of the threaded rod 24 is fixedly connected to a handwheel 25 , and a reduction box 26 is provided at the upper end of the workbench 1 .
[0027] A motor body 27 is provided at the upper end of the workbench 1 , an output end of the motor body 27 is connected to a reduction box 26 , and a transmission rod 28 is fixedly connected to the left end of the first rotating drum 4 .
[0028] The left end of the transmission rod 28 is fixedly connected to a first connecting plate 29 , and the output end of the reduction box 26 is fixedly connected to a second connecting plate 30 . The second connecting plate 30 is connected to the first connecting plate 29 by screws.
[0029] The working principle of the motor carbon brush grinding device provided by the utility model is as follows:
[0030] Step 1: When in use, rotating the threaded ring 18 can make the threaded ring 18 move along the screw rod 17. When the threaded ring 18 moves to the right, the sliding plate 15 can move to the right along the screw rod 17. At this time, the distance between the sliding plate 15 and the limit plate 13 is greater than the semi-circular plate 20. The semi-circular plate 20 can be clamped on the side of the roller 8 and the first cylindrical protrusion 14 can be inserted into the corresponding slot 21. At this time, resetting the sliding plate 15 can make the second cylindrical protrusion 16 inserted into the corresponding slot 21. Finally, rotating the threaded ring 18 makes the threaded ring 18 press the sliding plate 15 to the left. At this time, the semi-circular plate 20 can be fixed on the side of the roller 8.
[0031] Step 2: The threaded rod 24 can be rotated by turning the hand wheel 25. The rotation of the threaded rod 24 can cause the second vertical plate 11 to slide to the right. When the second vertical plate 11 slides to the right, the second connecting rod 9 is separated from the second rotating drum 12. At this time, the roller 8 can be removed.
[0032] Compared with the related art, the motor carbon brush grinding device provided by the utility model has the following beneficial effects:
[0033] Rotating the threaded ring 18 can make the threaded ring 18 move along the screw 17. When the threaded ring 18 moves to the right, the sliding plate 15 can move to the right along the screw 17. At this time, the distance between the sliding plate 15 and the limiting plate 13 is greater than the semi-circular plate 20. The semi-circular plate 20 can be clamped on the side of the roller 8 and the first cylindrical protrusion 14 can be inserted into the corresponding slot 21. At this time, resetting the sliding plate 15 can make the second cylindrical protrusion 16 inserted into the corresponding slot 21. Finally, rotating the threaded ring 18 to make the sliding plate 15 move to the left The plate 15 is pressed tightly, and the semi-circular plate 20 can be fixed on the side surface of the roller 8. This structure is very convenient for replacing the semi-circular plate 20, and only slots 21 need to be opened on the left and right sides of the semi-circular plate 20. The structure is simple, and the threaded rod 24 can be rotated by turning the handwheel 25. The threaded rod 24 can be rotated to make the second vertical plate 11 slide to the right. When the second vertical plate 11 slides to the right, the second connecting rod 9 is separated from the second rotating drum 12, and the roller 8 can be removed at this time. This structure is very convenient for disassembly, maintenance and replacement of the roller 8.
[0034] The above description is merely an embodiment of the present invention and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the description and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. Motor carbon brush grinding device, characterized in that, include: Workbench (1); The bottom of the workbench (1) is fixedly connected to a supporting leg (2), the upper end of the workbench (1) is fixedly connected to a first vertical plate (3), the first vertical plate (3) is internally rotatably connected to a first rotating drum (4), the inner wall of the first rotating drum (4) is fixedly connected to a clamping block (5), a first connecting rod (6) is inserted into the inside of the first rotating drum (4), a first clamping groove (7) is provided on the peripheral side of the first connecting rod (6), the right end of the first connecting rod (6) is fixedly connected to a roller (8), the right end of the rotating roller (8) is fixedly connected to a second connecting rod (9), the peripheral side of the second connecting rod (9) is provided with a second clamping groove (10), the upper end of the workbench (1) is slidably connected to a second vertical plate (11), the second vertical plate (11) is internally rotatably connected to a second rotating drum (12), the second rotating drum (12) has the same structure as the first rotating drum (4), the rotating roller (8) The left end is fixedly connected to a limiting plate (13), the right side of the limiting plate (13) is fixedly connected to a first columnar protrusion (14), and the first columnar protrusion (14) is provided in four groups. The right side of the rotating roller (8) is provided with a sliding plate (15), the left side of the sliding plate (15) is fixedly connected to a second columnar protrusion (16), and the second columnar protrusion (16) is provided in four groups. The right side of the rotating roller (8) is threadedly connected to a screw rod (17), and the screw rod (17) is provided in two groups. The screw rod (17) is slidably connected to the sliding plate (15), and the peripheral side of the screw rod (17) is threadedly connected to a threaded ring (18). The right side of the rotating roller (8) is provided with a wire groove (19), and the peripheral side of the rotating roller (8) is clamped with a semicircular plate (20), and the semicircular plate (20) is provided in two groups. The left and right sides of the semicircular plate (20) are provided with slots (21).
2. The motor carbon brush grinding device according to claim 1, characterized in that: A slide groove (22) is provided at the upper end of the workbench (1), a guide rod (23) is fixedly connected inside the slide groove (22), and two groups of guide rods (23) are provided. The second vertical plate (11) is slidably connected to the guide rod (23).
3. The motor carbon brush grinding device according to claim 2, characterized in that: A threaded rod (24) is rotatably connected inside the sliding groove (22), and the threaded rod (24) is threadedly connected to the second vertical plate (11).
4. The motor carbon brush grinding device according to claim 3, characterized in that: The right end of the threaded rod (24) is fixedly connected to a hand wheel (25), and the upper end of the workbench (1) is provided with a reduction box (26).
5. The motor carbon brush grinding device according to claim 4, characterized in that: A motor body (27) is provided at the upper end of the workbench (1), an output end of the motor body (27) is connected to a reduction box (26), and a transmission rod (28) is fixedly connected to the left end of the first rotating drum (4).
6. The motor carbon brush grinding device according to claim 5, characterized in that: The left end of the transmission rod (28) is fixedly connected to a first connecting disk (29), the output end of the reduction box (26) is fixedly connected to a second connecting disk (30), and the second connecting disk (30) is connected to the first connecting disk (29) by screws.
Citation Information
Patent Citations
Motor carbon brush grinding device
CN219444620U