Panel type electric permanent magnetic chuck
The design of the panel-type permanent magnetic chuck solves the problems of large modules and insufficient flexibility of the permanent magnetic chuck, and realizes a high-performance, high-safety, high-precision, energy-saving and environmentally friendly permanent magnetic chuck that is easy to install and debug and suitable for a variety of processing equipment.
Patent Information
- Application Number
- CN202422948620.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-02
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2034-12-02
AI Technical Summary
The existing electro-permanent magnetic chuck module is large and not suitable for holding smaller workpieces. It lacks design flexibility, the magnetic pole spacing cannot be flexibly customized, and installation and debugging are inconvenient.
A panel-type electro-permanent magnetic chuck is designed, which adopts a panel structure composed of pole blocks, horizontal bars and magnetic isolation sheets. The pole core and shell are combined to form a uniform magnetic force distribution, and convenient installation and debugging are achieved through the adjustment structure of positioning bolts and mounting plates.
The electric permanent magnetic chuck has achieved high performance, high safety, high precision, energy saving and environmental protection. It is suitable for a variety of processing equipment, easy to install and debug, and widely used in grinding processing.
Smart Images

Figure CN223419267U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to electric permanent magnetic chuck technical field, concretely is a panel type electric permanent magnetic chuck. BACKGROUND
[0002] Electric permanent magnetic chuck is a kind of newer technology, compared with the electromagnetic chuck commonly used in chuck industry, it has the advantages of high safety, strong suction, high machining precision and energy saving and environmental protection, is used as the fixture of high-precision surface grinder or ordinary surface grinder.
[0003] Ordinary electromagnetic chuck adopts modular structure, module is generally larger, is not suitable for holding smaller workpiece, therefore is more applied in milling field, and is less applied in grinding field, electric permanent magnetic chuck has excellent performance, but design flexibility is insufficient, magnetic pole spacing size cannot be flexibly customized, the applicability of the size of workpiece is lower, and electric permanent magnetic chuck is higher in integrity, cannot be conveniently installed and debugged.So it is necessary to design a panel type electric permanent magnetic chuck for the above problems. UTILITY MODEL CONTENTS
[0004] The utility model discloses a panel type electric permanent magnetic chuck, to solve the module of ordinary electric permanent magnetic chuck in the background art above is larger, is not suitable for holding smaller workpiece, electric permanent magnetic chuck design flexibility is insufficient, magnetic pole spacing size cannot be flexibly customized, the applicability of the size of workpiece is lower, cannot be conveniently installed and debugged.
[0005] To achieve the above object, the utility model provides the following technical scheme: a panel type electric permanent magnetic chuck, including pole block, the pole block top surface is installed with horizontal strip and magnetic separation sheet, the horizontal strip is arranged in the inner side of magnetic separation sheet top, the pole block bottom is installed with pole core and shell, the pole core is arranged in the bottom surface of pole block, the bottom surface of pole core is installed with reversible magnetic steel between the inner side bottom surface of shell, the reversible magnetic steel outer side is installed with coil, the inside of pole core above reversible magnetic steel is installed with permanent magnetic steel, the bottom surface of pole block on the reversible magnetic steel top is provided with magnetic separation filler, the vertical installation window is set up on the vertical part of mounting plate, the inside wall of track groove is pasted with the top of positioning bolt, the positioning nut is installed on the positioning bolt, the bottom end of positioning bolt is connected and fixed with the top end of mounting plate, the vertical installation window is set up on the vertical part of mounting plate.
[0006] Preferably, the horizontal strip and the magnetic separation sheet are equally spaced, and the front view cross-sectional shape of the magnetic separation sheet is a "concave" shape.
[0007] Preferably, the positioning bolt and the track groove are in sliding connection, and the side view shape of the positioning bolt and the track groove is a "T" shape.
[0008] Preferably, the positioning bolts are symmetrically distributed about the center of the mounting plate, and the mounting plate is symmetrically distributed about the center of the housing.
[0009] Preferably, the front view shape of the mounting plate is a "T" shape, and the width of the mounting plate is greater than 1 / 8 of the width of the shell.
[0010] Preferably, the vertical installation windows are symmetrically distributed about the center of the installation plate, and the length of the vertical installation windows is greater than 1 / 3 of the length of the vertical portion of the installation plate.
[0011] Preferably, a first bottom mounting groove is provided on one side of the bottom end of the mounting plate, and a second bottom mounting groove is provided on the other side of the bottom end of the mounting plate.
[0012] Preferably, the center of the first bottom mounting groove and the center of the second bottom mounting groove are located on the same vertical plane, and the top view shapes of the first bottom mounting groove and the second bottom mounting groove are both "U"-shaped.
[0013] Compared with the existing technology, the beneficial effects of the present invention are as follows: the panel-type electric permanent magnetic chuck integrates the advantages of the two existing chucks, and has the characteristics of high performance, high safety, high precision, energy saving and environmental protection of the electric permanent magnetic chuck, and has the wide applicability of the ordinary electromagnetic chuck. At the same time, it can be easily installed and debugged, and can be widely used in ordinary surface grinders, high-precision surface grinders, and CNC and machining centers as a special fixture for precision grinding.
[0014] 1. The panel covering the electro-permanent magnetic chuck is composed of pole pieces, horizontal bars, and magnetic shielding sheets inlaid at a fixed pole pitch. Its structure is the same as that of ordinary electromagnetic chuck panels. The magnetic forces of different polarities formed by the pole core and the outer shell are evenly distributed on the panel, so that the pole pieces and horizontal bars on both sides of the magnetic shielding sheet produce different magnetic properties, thereby generating a holding force on the magnetic conductor close to or in contact with the panel.
[0015] 2. Adjust the working position of the mounting plate by sliding the positioning bolts along the track groove, and select the appropriate one among the vertical mounting window, the first bottom mounting groove and the second bottom mounting groove. Connect the mounting plate to the grinder through the connection tool, so that the electric permanent magnetic chuck can be easily installed and debugged. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the front view structure of the utility model;
[0017] Figure 2 This is a schematic diagram of the front cross-sectional structure of the utility model;
[0018] Figure 3 This is a schematic diagram of the side cross-sectional structure of the utility model;
[0019] Figure 4 This is a schematic diagram of the top view of the structure of the utility model;
[0020] Figure 5 This is a schematic diagram of the top view of the positioning bolt and mounting plate of the utility model.
[0021] In the figure: 1. Pole block; 2. Horizontal bar; 3. Magnetic isolation plate; 4. Reversible magnet; 5. Coil; 6. Pole core; 7. Permanent magnet; 8. Magnetic isolation filler; 9. Shell; 10. Track groove; 11. Positioning bolt; 12. Positioning nut; 13. Mounting plate; 14. Vertical mounting window; 15. First bottom mounting groove; 16. Second bottom mounting groove. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0023] See also Figure 1-5 The utility model provides a technical solution: a panel-type electric permanent magnetic chuck, including a pole piece 1, a horizontal bar 2, a magnetic isolation sheet 3, a reversible magnetic steel 4, a coil 5, a pole core 6, a permanent magnetic steel 7, a magnetic isolation filler 8, a shell 9, a track groove 10, a positioning bolt 11, a positioning nut 12, a mounting plate 13, a vertical mounting window 14, a first bottom mounting groove 15 and a second bottom mounting groove 16. The top surface of the pole piece 1 is installed with a horizontal bar 2 and a magnetic isolation sheet 3, the horizontal bar 2 is arranged on the inner side of the top of the magnetic isolation sheet 3, the bottom of the pole piece 1 is installed with a pole core 6 and a shell 9, and the pole core 6 is arranged on the pole piece 1 bottom surface, a reversible magnet 4 is installed between the bottom surface of the pole core 6 and the inner bottom surface of the shell 9, a coil 5 is installed on the outside of the reversible magnet 4, a permanent magnet 7 is installed in the pole core 6 above the reversible magnet 4, a magnetic isolation filler 8 is provided on the bottom surface of the pole block 1 on the top of the reversible magnet 4, a track groove 10 is opened on the outer bottom surface of the pole block 1, the inner wall of the track groove 10 is in contact with the top of the positioning bolt 11, a positioning nut 12 is installed on the positioning bolt 11, the bottom end of the positioning bolt 11 is connected and fixed to the top of the mounting plate 13, and a vertical mounting window 14 is opened on the vertical part of the mounting plate 13.
[0024] In this example, the horizontal bars 2 and magnetic isolation plates 3 are distributed at equal intervals, and the front cross-sectional shape of the magnetic isolation plates 3 is a "concave" shape. The above structural design enables the horizontal bars 2 and magnetic isolation plates 3 to evenly distribute the magnetic forces of different polarities formed by the pole core 6 and the shell 9 on the panel.
[0025] The positioning bolt 11 is slidably connected to the track groove 10. The side view shapes of the positioning bolt 11 and the track groove 10 are both "T"-shaped. The above structural design ensures that the positioning bolt 11 will not be vertically separated from the track groove 10, and the positioning bolt 11 can be stably slid and adjusted along the track groove 10.
[0026] The positioning bolts 11 are symmetrically distributed about the center of the mounting plate 13 , and the mounting plate 13 is symmetrically distributed about the center of the housing 9 . The above structural design enables the mounting plate 13 to be stably installed, and the housing 9 and the pole block 1 as a whole can be stably installed.
[0027] The front view shape of the mounting plate 13 is "T"-shaped, and the width of the mounting plate 13 is greater than 1 / 8 of the width of the housing 9. The above structural design enables the mounting plate 13 to stably position the housing 9 and the pole block 1.
[0028] The vertical mounting windows 14 are symmetrically distributed about the center of the mounting plate 13 . The length of the vertical mounting windows 14 is greater than 1 / 3 of the length of the vertical portion of the mounting plate 13 . The above structural design enables the connecting tool to pass through the vertical mounting windows 14 and connect to the vertical mounting surface.
[0029] A first bottom mounting groove 15 is formed on one side of the bottom end of the mounting plate 13, and a second bottom mounting groove 16 is formed on the other side of the bottom end of the mounting plate 13. The above structural design enables the connecting tool to connect the mounting plate 13 to the horizontal mounting surface.
[0030] The center of the first bottom mounting groove 15 and the center of the second bottom mounting groove 16 are on the same vertical plane, and the top view shapes of the first bottom mounting groove 15 and the second bottom mounting groove 16 are both "U"-shaped. The above structural design enables expansion bolts and other connecting tools to be easily installed through the first bottom mounting groove 15 and the second bottom mounting groove 16.
[0031] Working principle: The pole pieces 1, horizontal bars 2 and magnetic isolation sheets 3 are inlaid according to a fixed pole pitch to form a panel. Its structure is the same as that of an ordinary electromagnetic chuck panel. The magnetic forces of different polarities formed by the pole core 6 and the shell 9 are evenly distributed on the panel, so that the pole pieces 1 and horizontal bars 2 on both sides of the magnetic isolation sheet 3 produce different magnetic properties, thereby generating a holding force on the magnetic conductor close to or in contact with the panel.
[0032] During installation, according to the position of the preset holes on the mounting surface of the grinder, push the positioning bolt 11 to slide and adjust along the track groove 10 until the position of the mounting plate 13 is appropriate, rotate the positioning nut 12 to squeeze the shell 9, and fix the position of the mounting plate 13. The positioning bolt 11, positioning nut 12 and mounting plate 13 are made of non-conductive non-metallic materials, such as engineering plastics, which will not interfere with the normal operation of the panel-type electric permanent magnetic suction cup. Then, according to whether the mounting surface of the grinder is a vertical surface or a horizontal surface, select the vertical mounting window 14 or the first bottom mounting groove 15 or the second bottom mounting groove 16, use expansion bolts or other connecting tools to pass through the vertical mounting window 14 or the first bottom mounting groove 15 or the second bottom mounting groove 16, and connect and fix the mounting plate 13 to the preset holes on the mounting surface of the grinder. The panel-type electric permanent magnetic suction cup can be used stably as a whole. This is the working principle of the panel-type electric permanent magnetic suction cup.
[0033] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A panel-type permanent magnetic chuck, comprising a pole block (1), characterized in that: The top surface of the pole block (1) is provided with a horizontal bar (2) and a magnetic isolation plate (3), the horizontal bar (2) is arranged on the inner side of the top of the magnetic isolation plate (3), the bottom of the pole block (1) is provided with a pole core (6) and a shell (9), the pole core (6) is provided on the bottom surface of the pole block (1), a reversible magnetic steel (4) is provided between the bottom surface of the pole core (6) and the inner bottom surface of the shell (9), a coil (5) is provided on the outside of the reversible magnetic steel (4), and a permanent magnet (5) is provided in the pole core (6) above the reversible magnetic steel (4). Long-lasting magnetic steel (7), a magnetic isolation filler (8) is provided on the bottom surface of the pole block (1) at the top of the reversible magnetic steel (4), a track groove (10) is provided on the outer bottom surface of the pole block (1), the inner wall of the track groove (10) is in contact with the top of the positioning bolt (11), a positioning nut (12) is installed on the positioning bolt (11), the bottom end of the positioning bolt (11) is connected and fixed to the top of the mounting plate (13), and a vertical mounting window (14) is provided on the vertical part of the mounting plate (13).
2. The panel-type electro-permanent magnetic chuck according to claim 1, characterized in that: The horizontal strips (2) and the magnetic isolation sheets (3) are distributed at equal intervals, and the front view cross-sectional shape of the magnetic isolation sheets (3) is a "concave" shape.
3. The panel-type electro-permanent magnetic chuck according to claim 1, characterized in that: The positioning bolt (11) is slidably connected to the track groove (10), and the side view shapes of the positioning bolt (11) and the track groove (10) are both "T"-shaped.
4. The panel-type electro-permanent magnetic chuck according to claim 1, characterized in that: The positioning bolts (11) are symmetrically distributed about the center of the mounting plate (13), and the mounting plate (13) is symmetrically distributed about the center of the housing (9).
5. The panel-type electro-permanent magnetic chuck according to claim 1, characterized in that: The front view shape of the mounting plate (13) is a "T" shape, and the width of the mounting plate (13) is greater than 1 / 8 of the width of the housing (9).
6. The panel-type electro-permanent magnetic chuck according to claim 1, characterized in that: The vertical installation windows (14) are symmetrically distributed about the center of the installation plate (13), and the length of the vertical installation windows (14) is greater than 1 / 3 of the length of the vertical portion of the installation plate (13).
7. The panel-type electro-permanent magnetic chuck according to claim 1, characterized in that: A first bottom mounting groove (15) is provided on one side of the bottom end of the mounting plate (13), and a second bottom mounting groove (16) is provided on the other side of the bottom end of the mounting plate (13).
8. The panel-type electro-permanent magnetic chuck according to claim 7, characterized in that: The center of the first bottom mounting groove (15) and the center of the second bottom mounting groove (16) are located on the same vertical plane, and the top view shapes of the first bottom mounting groove (15) and the second bottom mounting groove (16) are both "U"-shaped.