Clamping device for bulb production and processing

By designing multiple sets of replaceable fixing modules and motor-driven gear rack structures, the problem of the single model of existing clamping devices is solved, stable clamping and flexible adaptation to bulbs of different sizes are achieved, and the practicality of the device is improved.

CN223419330UActive Publication Date: 2025-10-10JIANGXI YILI LIGHTING TECH CO LTD
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Patent Information

Application Number
CN202422578618.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-24
Publication Date
2025-10-10
Estimated Expiration
2034-10-24

AI Technical Summary

Technical Problem

Existing clamping devices used in light bulb production and processing can only clamp one type of lampshade at a time and cannot adapt to lampshade plates of different sizes and thicknesses, resulting in poor flexibility and practicality.

Method used

A clamping device for light bulb production and processing is designed. It adopts multiple sets of replaceable fixing modules and flexible clamping mechanisms. The motor drives the gear rack structure to achieve stable clamping of different types of lampshades. Multiple sets of different types of fixing modules are provided. The fixing grooves adapt to the outer surfaces of light bulbs of different sizes, and the modules can be disassembled and replaced by rotating the fixing bolts.

Benefits of technology

The invention realizes stable clamping of light bulbs of different sizes, improves the flexibility and practicality of the clamping device, can adapt to different types of lampshade plates at the same time, has more stable fixation, and is easy to disassemble and replace.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of LED (light-emitting diode) decorative lighting production, and discloses a clamping device for bulb production and processing, which comprises a workbench, a support groove is arranged in the workbench, and a through groove communicated with the inside of the support groove is arranged on the lower surface of the workbench. Two second sliding grooves extending into the supporting grooves are formed in the outer surfaces of the left side and the right side of the workbench correspondingly, two racks are slidably connected into the four second sliding grooves, and a flexible clamping mechanism is arranged on the workbench; the flexible clamping mechanism comprises a first sliding groove, a fixing block, a fixing module, a mounting plate, a fixing bolt, a positioning groove, a supporting plate, a motor, a rotating rod, a gear, a positioning block, a positioning bolt and a positioning rod, the clamping device for bulb production and machining can clamp and fix bulbs of different sizes at the same time, fixing is convenient, flexibility is high, and the clamping device is suitable for popularization and application. And therefore, the clamping device can machine bulbs of different sizes at the same time, the adaptability is high, and the practicability of the clamping device is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of LED lighting production, in particular to a clamping device for light bulb production and processing. Background Art

[0002] In the field of LED lighting production, some of the flash removal equipment currently used cannot stably clamp the lampshade plates when removing flash from circular lampshade plates, because once sliding occurs and errors occur, the diameter of the lampshade plates will be affected. Some flash removal equipment also has certain limitations when used and cannot remove flash from lampshade plates with different diameters and thicknesses. Replacing equipment to process flash on lampshade plates with different diameters and thicknesses increases the cost investment.

[0003] During the production process of LED light bulbs, it is necessary to remove the flash of the circular lampshade plate. During the flash removal process, the lampshade needs to be clamped and fixed to ensure the stability and quality of the lampshade processing. However, the existing clamping devices used for light bulb production and processing can generally only clamp and fix the lampshades of one model of light bulbs at the same time. The size of the lampshades of light bulbs varies greatly depending on the power and model. This makes the existing clamping devices used for light bulb production and processing less flexible and less practical. Utility Model Content

[0004] (1) Technical problems solved

[0005] In response to the shortcomings of the existing technology, the utility model provides a clamping device for light bulb production and processing, which solves the problem that in the production process of LED light bulbs, the circular lampshade plate needs to be deburred. During the deburring process, the lampshade needs to be clamped and fixed to ensure the stability and quality of the lampshade processing. However, the existing clamping device for light bulb production and processing can generally only clamp and fix the lampshade of one model of light bulb at a time, and the size of the lampshade of the light bulb varies greatly depending on the power and model. This makes the existing clamping device for light bulb production and processing less flexible and less practical.

[0006] (2) Technical solution

[0007] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: A clamping device for producing and processing a light bulb, comprising a workbench with a supporting groove formed therein;

[0008] The lower surface of the workbench is provided with a through groove communicating with the interior of the support groove;

[0009] The left and right outer surfaces of the workbench are each provided with two second sliding grooves extending into the support groove;

[0010] Two racks are slidably connected in the four second sliding grooves.

[0011] The flexible clamping mechanism is arranged on the workbench and comprises a first sliding groove, a fixed block, a fixed module, a mounting plate, a fixed bolt, a positioning groove, a support plate, a motor, a rotating rod, a gear, a positioning block, a positioning bolt and a positioning rod.

[0012] Preferably, a plurality of first sliding grooves are arranged on the upper surface of the workbench.

[0013] The first sliding groove is in communication with the support groove.

[0014] The support plate is fixedly connected between the inner walls of the front and rear sides of the through groove.

[0015] The motor is fixedly connected to the lower surface of the support plate.

[0016] The rotating output shaft of the motor extends through the upper surface of the support plate.

[0017] Preferably, the rotating rod is fixedly connected to the rotating output shaft of the motor.

[0018] The gear is fixedly connected to the upper end of the rotating rod.

[0019] The gear is located between the two racks.

[0020] The teeth of the two racks are arranged on the outer surfaces of the two racks.

[0021] The gear is in meshing connection with the two racks.

[0022] Preferably, the outer surfaces of the left and right sides of the rack extend out of the outer surfaces of the left and right sides of the workbench through the second sliding groove.

[0023] The two positioning grooves are arranged on the upper surfaces of the two racks.

[0024] The two positioning rods are fixedly connected between the inner walls of the left and right sides of the two positioning grooves.

[0025] A plurality of fixed blocks are slidably connected in the two positioning grooves.

[0026] The fixed blocks on the front and rear sides are arranged in mirror image.

[0027] Preferably, the fixed block is in L shape, the vertical block of the fixed block is slidably connected with the positioning groove, and the vertical block of the fixed block is slidably connected with the corresponding first sliding groove.

[0028] The vertical block of the fixed block is slidably sleeved on the outer surface of the positioning rod.

[0029] Among them, two threaded holes are provided on the horizontal block of the fixed block;

[0030] Wherein, a plurality of fixing modules are arranged on the horizontal blocks of the corresponding fixing blocks, and the fixing modules are arranged in pairs;

[0031] Wherein, a plurality of positioning blocks are fixedly connected to corresponding fixing blocks;

[0032] The positioning block is in the shape of a "7", and the positioning blocks on the front and back sides are mirrored;

[0033] Wherein, the inner wall of the fixed module is fixedly connected with a silicone pad.

[0034] Preferably, a plurality of the positioning bolts are threadedly sleeved on the vertical block of the positioning block;

[0035] Wherein, one end of the positioning bolt close to the rack contacts the outer surface of the rack;

[0036] Wherein, a plurality of mounting plates are fixedly connected to the front and rear outer surfaces of the corresponding fixed modules;

[0037] Wherein, a plurality of fixing bolts are slidably sleeved on corresponding mounting plates;

[0038] Wherein, the fixing bolt is threadedly connected with the threaded hole;

[0039] The fixing module is fixedly connected to the fixing block by fixing bolts.

[0040] (3) Beneficial effects

[0041] Compared with the prior art, the present invention provides a clamping device for light bulb production and processing, which has the following beneficial effects:

[0042] 1. The clamping device for light bulb production and processing can clamp and fix light bulbs of different sizes at the same time. The fixation is convenient and flexible, so that the clamping device can process light bulbs of different sizes at the same time, with strong adaptability, thereby increasing the practicality of the clamping device.

[0043] 2. The clamping device for bulb production and processing is provided with multiple sets of fixing modules of different models. The fixing grooves on the fixing modules are of different sizes. The fixing grooves fit the outer surfaces of bulbs of different sizes, thereby making the fixation of the bulb more stable and the fixation stability higher. Bulbs of different sizes can be fixed. The fixing module can be disassembled by unscrewing the fixing bolts, and then replaced with a fixing module of a suitable model, thereby facilitating the disassembly and replacement of the fixing module.

[0044] 3. The clamping device for bulb production and processing can place multiple bulbs on two matching fixing modules, and then start the motor to drive the two matching fixing modules to move relative to each other. During this process, the bulbs are fixed, and the fixation is convenient and flexible, thereby increasing the practicality of the clamping device. BRIEF DESCRIPTION OF THE DRAWINGS

[0045] Figure 1 This is a schematic diagram of the overall structure of a clamping device for light bulb production and processing according to the present invention;

[0046] Figure 2 for Figure 1 A magnified view of point A;

[0047] Figure 3 This is a vertical cross-sectional view of the workbench of the utility model;

[0048] Figure 4 This is a schematic diagram of the rack structure of the utility model;

[0049] Figure 5 This is a schematic diagram of the positioning rod structure of the utility model.

[0050] In the figure: 1. Workbench; 2. First sliding groove; 3. Second sliding groove; 4. Rack; 5. Fixing block; 6. Fixing module; 7. Mounting plate; 8. Fixing bolt; 9. Positioning groove; 10. Support groove; 11. Support plate; 12. Motor; 13. Rotating rod; 14. Gear; 15. Positioning block; 16. Positioning bolt; 17. Positioning rod. DETAILED DESCRIPTION

[0051] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0052] See also Figure 1-5 , the utility model provides a new technical solution: a clamping device for light bulb production and processing, comprising a workbench 1, in which a supporting groove 10 is opened;

[0053] The lower surface of the workbench 1 is provided with a through groove communicating with the interior of the support groove 10;

[0054] The left and right outer surfaces of the workbench 1 are each provided with two second sliding grooves 3 extending into the supporting groove 10;

[0055] Among them, two racks 4 are slidably connected in the four second sliding grooves 3;

[0056] Among them, a flexible clamping mechanism is provided on the workbench 1, and the flexible clamping mechanism includes a first sliding groove 2, a fixing block 5, a fixing module 6, a mounting plate 7, a fixing bolt 8, a positioning groove 9, a support plate 11, a motor 12, a rotating rod 13, a gear 14, a positioning block 15, a positioning bolt 16 and a positioning rod 17.

[0057] Furthermore, a plurality of first sliding grooves 2 are provided on the upper surface of the workbench 1;

[0058] Among them, the first sliding groove 2 is communicated with the interior of the supporting groove 10;

[0059] The support plate 11 is fixedly connected between the front and rear inner walls of the through slot;

[0060] Wherein, the motor 12 is fixedly connected to the lower surface of the support plate 11;

[0061] The rotation output shaft of the motor 12 rotates and passes through the upper surface of the support plate 11 .

[0062] Furthermore, the rotating rod 13 is fixedly connected to the rotating output shaft of the motor 12;

[0063] Wherein, the gear 14 is fixedly connected to the upper end of the rotating rod 13;

[0064] Among them, the gear 14 is located between the two racks 4;

[0065] The teeth of the two racks 4 are provided on the outer surfaces of the two adjacent sides of the two racks 4;

[0066] The gear 14 is meshed with the two racks 4 .

[0067] Furthermore, the left and right outer surfaces of the rack 4 extend out of the left and right outer surfaces of the workbench 1 through the second sliding groove 3;

[0068] Among them, two positioning grooves 9 are opened on the upper surface of the two racks 4;

[0069] Among them, the two positioning rods 17 are fixedly connected between the left and right inner walls of the two positioning grooves 9;

[0070] Among them, multiple fixing blocks 5 are slidably connected in the two positioning grooves 9;

[0071] The fixing blocks 5 on the front and rear sides are arranged in a mirror image.

[0072] Furthermore, the fixing block 5 is L-shaped, and the vertical block of the fixing block 5 has a positioning groove 9 for sliding connection, and the vertical block of the fixing block 5 is slidably connected to the corresponding first sliding groove 2;

[0073] Among them, the vertical block of the fixed block 5 is slidably sleeved on the outer surface of the positioning rod 17;

[0074] Among them, two threaded holes are provided on the horizontal block of the fixed block 5;

[0075] Among them, multiple fixing modules 6 are arranged on the horizontal blocks of the corresponding fixing blocks 5, and the fixing modules 6 are arranged in pairs;

[0076] Among them, multiple positioning blocks 15 are fixedly connected to the corresponding fixing blocks 5;

[0077] Among them, the positioning block 15 is in the shape of a "7", and the positioning blocks 15 on the front and back sides are mirror-imaged;

[0078] Wherein, a silicone pad is fixedly connected to the inner wall of the fixing module 6 .

[0079] Furthermore, a plurality of positioning bolts 16 are threadedly sleeved on the vertical block of the positioning block 15;

[0080] Among them, one end of the positioning bolt 16 close to the rack 4 contacts the outer surface of the rack 4;

[0081] Among them, a plurality of mounting plates 7 are fixedly connected to the front and rear outer surfaces of the corresponding fixing modules 6;

[0082] Among them, a plurality of fixing bolts 8 are slidably sleeved on the corresponding mounting plates 7;

[0083] Wherein, the fixing bolt 8 is threadedly connected with the threaded hole;

[0084] The fixing module 6 is fixedly connected to the fixing block 5 via fixing bolts 8 .

[0085] Furthermore, in the initial state, the two matching fixing modules 6 are in contact with each other. When the motor 12 is started, the motor 12 starts to drive the rotating rod 13 and the gear 14 to rotate. The rotation of the gear 14 drives the two racks 4 to move in opposite directions, thereby simultaneously driving the two matching fixing modules 6 to move relative to or in opposite directions. When the motor 12 drives the two matching fixing modules 6 to move in opposite directions, the distance between the two matching fixing modules 6 is increased, and multiple light bulbs can be placed on the two matching fixing modules 6. The motor 12 is then started to drive the two matching fixing modules 6 to move relative to each other. In this process, the light bulbs are fixed, and the fixation is convenient and flexible, thereby increasing the practicality of the clamping device.

[0086] As described above, in this solution, multiple sets of fixing modules 6 of different models are provided. The fixing grooves on the fixing modules 6 have different sizes. The fixing grooves fit the outer surfaces of light bulbs of different sizes, thereby making the fixation of the light bulbs more stable and more stable. Light bulbs of different sizes can be fixed. The fixing modules 6 can be disassembled by unscrewing the fixing bolts 8. The fixing modules 6 can be disassembled and then replaced with fixing modules 6 of appropriate models, thereby facilitating the disassembly and replacement of the fixing modules 6.

[0087] After replacing the fixing module 6 with a suitable model, rotate the positioning bolt 16 so that the positioning bolt 16 does not contact the rack 4, and then slide the corresponding two fixing blocks 5 so that the corresponding two fixing blocks 5 move in relative or opposite directions, and then adjust the spacing between the corresponding two fixing blocks 5 so that the initial spacing between the two fixing blocks 5 can match the size of the replaced fixing module 6. After the adjustment is completed, rotate the positioning bolt 16 so that the positioning bolt 16 squeezes the outer surface of the rack 4, and then fixes the positioning block 15, and then fixes the fixing block 5 and the fixing module 6. The adjustment is convenient and quick. From the above, it can be seen that in this solution, light bulbs of different sizes can be clamped and fixed at the same time, the fixation is convenient, the flexibility is strong, and the clamping device can process light bulbs of different sizes at the same time, and the adaptability is strong, thereby increasing the practicality of the clamping device.

[0088] In this solution, the motor 12 uses a motor with self-locking performance, such as a conical rotor motor. After the power is cut off, the rotating output shaft of this type of motor is self-locked and cannot rotate. Using this type of motor, the power of the motor 12 can be cut off after the light bulb is clamped, and then the rack 4 can be fixed to ensure the stability of the light bulb.

[0089] Working principle: When the device is used, in the initial state, the two matching fixing modules 6 are in contact. When the motor 12 is started, the motor 12 starts to drive the rotating rod 13 and the gear 14 to rotate. The rotation of the gear 14 drives the two racks 4 to move in opposite directions, thereby simultaneously driving the two matching fixing modules 6 to move relative to or in opposite directions. When the motor 12 drives the two matching fixing modules 6 to move in opposite directions, the distance between the two matching fixing modules 6 is increased, and multiple light bulbs can be placed on the two matching fixing modules 6. Then the motor 12 is started again to drive the two matching fixing modules 6 to move relative to each other. In this process, the light bulbs are fixed, and the fixation is convenient and flexible, thereby increasing the practicality of the clamping device.

[0090] As described above, in the present scheme, a plurality of groups of different models of fixing modules 6 are provided, the fixing modules 6 are provided with fixing grooves of different sizes, the fixing grooves are attached to the outer surfaces of the bulbs of different sizes, thereby making the fixing of the bulbs more stable, the stability of the fixing is higher, bulbs of different sizes can be fixed, the fixing modules 6 can be disassembled by rotating the fixing bolts 8, the fixing modules 6 can be disassembled, and then the fixing modules 6 of appropriate sizes are replaced, thereby facilitating the disassembly and replacement of the fixing modules 6.

[0091] After the fixing modules 6 of appropriate sizes are replaced, the positioning bolts 16 are selected to be rotated, so that the positioning bolts 16 are not in contact with the racks 4, then the corresponding two fixing blocks 5 are slid to move in opposite directions or in opposite directions, thereby adjusting the spacing between the corresponding two fixing blocks 5, so that the initial spacing between the two fixing blocks 5 can conform to the size of the replaced fixing modules 6, after the adjustment is completed, the positioning bolts 16 are rotated to press the outer surfaces of the racks 4, thereby fixing the positioning blocks 15, and thereby fixing the fixing blocks 5 and the fixing modules 6, the adjustment is convenient and fast, as known from the above, in the present scheme, different size bulbs can be clamped and fixed at the same time, the fixing is convenient, the flexibility is strong, thereby the clamping device can process bulbs of different sizes at the same time, the adaptability is strong, thereby increasing the practicality of the clamping device.

[0092] Although the embodiments of the present application have been shown and described, it should be understood by those skilled in the art that various changes, modifications, replacements and modifications can be made to these embodiments without departing from the principles and spirits of the present application, the scope of the present application is defined by the appended claims and their equivalents.

[0093] In the description of the present application, it should be understood that the orientation description, such as the orientation or position relationship indicated by up, down, front, back, left, right and the like is based on the orientation or position relationship shown in the drawings, which is only for the convenience of describing the present application and simplifying the description, and does not indicate or imply that the device or element must have a specific orientation, be constructed and operated in a specific orientation, therefore it cannot be understood as a limitation of the present application.

[0094] In the description of the present application, greater than, less than, more than and the like are understood as not including the number, above, below and the like are understood as including the number. If the first and second are described, it is only for the purpose of distinguishing technical features, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of indicated technical features or the sequence of indicated technical features.

[0095] In the description of this utility model, it should be noted that, unless otherwise specified or limited, the terms "installed," "connected," and "disposed" should be understood in a broad sense. For example, they may refer to fixed connection or disposition, removable connection or disposition, or integral connection or disposition. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances.

Claims

1. A clamping device for light bulb production and processing, comprising a workbench (1), characterized in that: A support groove (10) is provided in the workbench (1); The lower surface of the workbench (1) is provided with a through groove communicating with the interior of the support groove (10); Wherein, two second sliding grooves (3) extending into the supporting groove (10) are provided on the left and right outer surfaces of the workbench (1); Two racks (4) are slidably connected in the four second sliding grooves (3); The workbench (1) is provided with a flexible clamping mechanism, which comprises a first sliding groove (2), a fixing block (5), a fixing module (6), a mounting plate (7), a fixing bolt (8), a positioning groove (9), a support plate (11), a motor (12), a rotating rod (13), a gear (14), a positioning block (15), a positioning bolt (16) and a positioning rod (17).

2. A clamping device for light bulb production and processing according to claim 1, characterized in that: A plurality of the first sliding grooves (2) are provided on the upper surface of the workbench (1); Wherein, the first sliding groove (2) is communicated with the interior of the supporting groove (10); Wherein, the support plate (11) is fixedly connected between the front and rear inner walls of the through slot; Wherein, the motor (12) is fixedly connected to the lower surface of the support plate (11); The rotating output shaft of the motor (12) rotates and passes through the upper surface of the support plate (11).

3. The clamping device for light bulb production and processing according to claim 2, characterized in that: The rotating rod (13) is fixedly connected to the rotating output shaft of the motor (12); wherein the gear (14) is fixedly connected to the upper end of the rotating rod (13); wherein the gear (14) is located between the two racks (4); The teeth of the two racks (4) are provided on the outer surfaces of the two adjacent sides of the two racks (4); The gear (14) is meshedly connected with the two racks (4).

4. The clamping device for light bulb production and processing according to claim 3, characterized in that: The left and right outer surfaces of the rack (4) extend out of the left and right outer surfaces of the workbench (1) through the second sliding groove (3); Wherein, two positioning grooves (9) are provided on the upper surfaces of the two racks (4); Wherein, two positioning rods (17) are fixedly connected between the left and right inner walls of the two positioning slots (9); Wherein, a plurality of fixing blocks (5) are slidably connected in the two positioning grooves (9); The fixing blocks (5) on the front and rear sides are arranged in a mirror image.

5. The clamping device for light bulb production and processing according to claim 4, characterized in that: The fixed block (5) is L-shaped, the vertical block of the fixed block (5) is slidably connected with a positioning groove (9), and the vertical block of the fixed block (5) is slidably connected with the corresponding first sliding groove (2); Wherein, the vertical block of the fixed block (5) is slidably sleeved on the outer surface of the positioning rod (17); Wherein, two threaded holes are provided on the horizontal block of the fixed block (5); Wherein, a plurality of fixing modules (6) are arranged on the transverse blocks of the corresponding fixing blocks (5), and the fixing modules (6) are arranged in pairs; Wherein, a plurality of positioning blocks (15) are fixedly connected to corresponding fixing blocks (5); The positioning block (15) is in the shape of a "7", and the positioning blocks (15) on the front and rear sides are mirror-imaged. Wherein, a silica gel pad is fixedly connected to the inner wall of the fixing module (6).

6. The clamping device for light bulb production and processing according to claim 5, characterized in that: A plurality of positioning bolts (16) are threadedly sleeved on the vertical block of the positioning block (15); wherein one end of the positioning bolt (16) close to the rack (4) contacts the outer surface of the rack (4); Wherein, a plurality of mounting plates (7) are fixedly connected to the front and rear outer surfaces of the corresponding fixing modules (6); Wherein, a plurality of fixing bolts (8) are slidably sleeved on corresponding mounting plates (7); wherein the fixing bolt (8) is threadedly connected to the threaded hole; The fixing module (6) is fixedly connected to the fixing block (5) via fixing bolts (8).