Easily-demoulded mould for rubber buffer workpiece

By adopting the collaborative design of ejector plate, push cylinder and ejector cylinder in the rubber buffer workpiece mold, the problem of slow demoulding of traditional molds is solved, efficient and accurate demoulding operation is achieved, and production efficiency and product quality are improved.

CN223419913UActive Publication Date: 2025-10-10SUZHOU SHENGJU PRECISION TECH CO LTD
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Patent Information

Application Number
CN202422802783.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-18
Publication Date
2025-10-10
Estimated Expiration
2034-11-18

AI Technical Summary

Technical Problem

The demoulding process of traditional rubber buffer workpiece molds is slow, which seriously affects production efficiency.

Method used

The ejector plate is installed at the bottom of the mold grooves that are evenly and equidistantly arranged on the top surface of the lower mold, and the push cylinders and push bars that work synchronously are installed on the end seats. The ejector cylinders and movable ejector plates that work synchronously are installed at both ends of the base. The synergistic effect of the push cylinders and the ejector cylinders achieves efficient demoulding.

Benefits of technology

The efficient and accurate demoulding of the rubber buffer workpiece is achieved, the production efficiency and the stability of the mold are improved, and the product quality is ensured.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of rubber production, in particular to an easy-to-demould mould for a rubber buffer workpiece, which comprises a lower mould and an upper mould which are used for producing the rubber buffer workpiece, one end of the lower mould is provided with an end seat which is flush with the top surface of the lower mould, and the bottom of the lower mould is provided with a base. According to the utility model, the two groups of pushing cylinders which work synchronously and the pushing strips which are connected with the pushing rods of the pushing cylinders are arranged on the end seat, so that the pushing strips can be pushed to slide under the action of the pushing cylinders during demolding, and the ejected rubber buffer workpiece is pushed out; the movable ejector plate is installed between the lower mold and the base in parallel, the demolding ejector rods are installed on the top face of the ejector plate, the number of the demolding ejector rods is the same as that of the ejector plates, the positions of the demolding ejector rods correspond to the positions of the ejector plates, and the demolding ejector rods are coaxially connected with the ejector plates, in the demolding process, the ejector cylinder works to push the ejector plate to move upwards, and efficient and accurate demolding operation is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of rubber production, in particular to an easy-to-demold mold for a rubber buffer workpiece. Background Art

[0002] Rubber cushioning components are widely used in numerous industrial fields, and their performance and quality play a crucial role in the operational stability and safety of related equipment. As a key tool in rubber cushioning production, mold design and performance directly impact production efficiency and quality. Traditional rubber cushioning molds often rely on a single demolding method, such as a simple ejector mechanism, resulting in a slow demolding process and a significant impact on production efficiency. Utility Model Content

[0003] The purpose of the utility model is to provide an easy-to-demold mold for a rubber buffer workpiece, so as to solve the problem in the above background technology that the demoulding process of the existing rubber buffer workpiece mold is slow, which seriously affects the production efficiency.

[0004] To achieve the above objectives, the present invention provides the following technical solutions:

[0005] An easy-to-demold mold for a rubber buffer workpiece comprises a lower mold and an upper mold for producing the rubber buffer workpiece, wherein one end of the lower mold is provided with an end seat flush with its top surface, and the bottom of the lower mold is provided with a base;

[0006] The top surface of the lower mold is provided with a plurality of mold grooves arranged evenly and equidistantly, and an ejector plate is installed at the bottom of each mold groove;

[0007] Two sets of synchronously working push cylinders are installed on the end seat, and a push bar is slidably installed on the top surface of the lower mold, and the push rods of the push cylinders are connected to the push bar;

[0008] Both ends of the base are equipped with ejection cylinders that work synchronously, and a movable ejection plate is installed in parallel between the lower mold and the base. The piston rods of the two groups of ejection cylinders are connected to the top of the ejection plate, and the top surface of the ejection plate is equipped with demoulding ejector rods that are the same in number, corresponding in position and coaxially connected to the ejection disk.

[0009] Preferably, supporting side seats are symmetrically provided on both sides of the lower mold, and the lower mold and the two groups of supporting side seats are connected in an H-shape.

[0010] Preferably, the length of the push bar is the same as the distance between the two groups of support side seats, and both ends of the push bar are slidably fitted with the two groups of support side seats.

[0011] Preferably, the width of the upper mold is the same as the distance between the two sets of supporting side seats, and a lifting cylinder for adjusting the height is installed on the top of the upper mold.

[0012] Preferably, the maximum stroke of the pushing cylinder is the same as the width of the lower mold.

[0013] Preferably, the ejector plate is raised to the highest point, and its top surface is flush with the top surface of the lower mold.

[0014] Preferably, supporting side seats are also installed on both sides of the end seat.

[0015] Preferably, control knobs for controlling two groups of servo motors respectively are also installed on the outer wall of the hand-held handle.

[0016] Compared with the existing technology, the beneficial effects of the present invention are:

[0017] In the easy-to-demold mold for the rubber buffer workpiece, the ejector plate installed at the bottom of the mold groove plays an important supporting and auxiliary role in the demolding process; the two sets of synchronously working pushing cylinders installed on the end seat and the pushing bars connected to the pushing rods of the pushing cylinders enable the pushing bars to slide through the action of the pushing cylinders during demolding, thereby applying a certain thrust to the molded rubber buffer workpiece to assist its demolding; the synchronously working ejector cylinders installed at both ends of the base, the movable ejector plates installed in parallel between the lower mold and the base, and the demolding ejector rods installed on the top surface of the ejector plate, which are the same in number, corresponding in position and coaxially connected to the ejector plates, during the demolding process, the ejector cylinders work to push the ejector plates upward, thereby driving the demolding ejector rods upward to eject the rubber buffer workpiece located in the mold groove from the bottom upward, thereby achieving efficient and accurate demolding operation.

[0018] In the easy-to-demold mold of this rubber buffer workpiece, the two ends of the push bar slide with the two sets of supporting side seats, ensuring the stability and accuracy of the push bar during the sliding process, thereby ensuring the smooth progress of mold closing and opening. The width of the upper mold is the same as the spacing between the two sets of supporting side seats. A lifting cylinder for adjusting the height is installed on the top of the upper mold. Precise height adjustment is achieved through the lifting cylinder, thereby ensuring the mold closing accuracy and product quality.

[0019] In the easy-to-demold mold of the rubber buffer workpiece, the ejector plate rises to the highest point, and the top surface is flush with the top surface of the lower mold, so that the demoulding base will not interfere with the lower mold when ejecting the workpiece, thereby ensuring smooth demoulding of the workpiece. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they provide further detailed explanations, but do not constitute a limitation to the present invention.

[0021] Figure 1 It is a structural diagram of the utility model;

[0022] Figure 2 It is a schematic diagram of the cross-sectional structure of the utility model;

[0023] Figure 3 It is a schematic diagram of the cross-sectional exploded structure of the present utility model;

[0024] 10. Lower mold; 11. Mold groove; 12. Ejector plate; 13. Support side seat;

[0025] 20. End seat; 21. Push cylinder; 22. Push bar;

[0026] 30. Base; 31. Ejector plate; 32. Ejector cylinder; 33. Demolding ejector pin;

[0027] 40. Upper mold; 41. Lifting cylinder. DETAILED DESCRIPTION

[0028] The following will be combined with the embodiments of the present invention and the accompanying drawings to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0029] In the description of the present invention, it should be understood that the terms "center", "vertical", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like to indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0030] Easy demoulding mold for rubber cushioning workpieces, such as Figure 1-Figure 3As shown, it includes a lower mold 10 and an upper mold 40 for producing rubber buffer workpieces. One end of the lower mold 10 is provided with an end seat 20 flush with its top surface, and the bottom of the lower mold 10 is provided with a base 30; the top surface of the lower mold 10 is provided with a plurality of mold grooves 11 arranged evenly and equidistantly, and an ejector plate 12 is installed at the bottom of each mold groove 11; two sets of synchronously working push cylinders 21 are installed on the end seat 20, and a push bar 22 is slidably installed on the top surface of the lower mold 10. The push of the push cylinder 21 The rod is connected to the push bar 22; both ends of the base 30 are equipped with synchronous ejection cylinders 32, and a movable ejection plate 31 is installed in parallel between the lower mold 10 and the base 30. The piston rods of the two sets of ejection cylinders 32 are connected to the top of the ejection plate 31. The top surface of the ejection plate 31 is equipped with demoulding ejector rods 33 with the same number, corresponding position and coaxial connection as the ejection plate 12. The lower mold 10 is set, and the top surface thereof is provided with a number of evenly and equidistantly arranged mold grooves 11, which are rubber buffers. The molding of the workpiece provides a spatial and shape basis; the ejector plate 12 installed at the bottom of the mold groove 11 plays an important supporting and auxiliary role in the demolding process; the two sets of synchronously working push cylinders 21 installed on the end seat 20, and the push bar 22 connected to the push rod of the push cylinder 21, enable the push bar 22 to slide through the action of the push cylinder 21 during demolding, thereby applying a certain thrust to the molded rubber buffer workpiece to assist its demolding; the synchronously working ejector cylinders 32 installed at both ends of the base 30, and the movable ejector plate 31 installed parallel to the lower mold 10 and the base 30, and the demolding ejector rod 33 installed on the top surface of the ejector plate 31 with the same number, corresponding position and coaxial connection as the ejector plate 12. During the demolding process, the ejector cylinder 32 works to push the ejector plate 31 upward, thereby driving the demolding ejector rod 33 to eject upward, and eject the rubber buffer workpiece located in the mold groove 11 from the bottom to the top, realizing efficient and accurate demolding operation.

[0031] Furthermore, supporting side seats 13 are symmetrically provided on both sides of the lower mold 10, and the lower mold 10 and the two groups of supporting side seats 13 are connected in an H-shape, so that the mold is more stable when subjected to the mold closing pressure, reducing the risk of mold deformation and damage.

[0032] Among them, the length of the pushing bar 22 is the same as the spacing between the two groups of supporting side seats 13, and the two ends of the pushing bar 22 slide together with the two groups of supporting side seats 13, ensuring the stability and accuracy of the pushing bar 22 during the sliding process, thereby ensuring the smooth progress of the mold closing and opening actions. The width of the upper mold 40 is the same as the spacing between the two groups of supporting side seats 13. A lifting cylinder 41 for adjusting the height is installed on the top of the upper mold 40. Accurate height adjustment is achieved through the lifting cylinder 41, thereby ensuring the mold closing accuracy and product quality of the mold.

[0033] It is worth noting that the maximum stroke of the pushing cylinder 21 is the same as the width of the lower mold 10. The pushing cylinder 21 can completely cover the width of the lower mold 10 during the pushing process, thereby achieving complete removal of the mold.

[0034] Among them, the ejection plate 12 rises to the highest point position, and the top surface is flush with the top surface of the lower mold 10, so that the demoulding base 12 will not interfere with the lower mold 10 when ejecting the workpiece, thereby ensuring smooth demoulding of the workpiece.

[0035] In addition, supporting side seats 13 are also installed on both sides of the end seat 20, which enhances the stability and rigidity of the mold and makes the mold more stable when subjected to various external forces.

[0036] Working principle of the easy demoulding mold of the rubber buffer workpiece:

[0037] The rubber raw material is placed in the mold cavity 11 of the lower mold 10 to prepare for the molding operation, and the upper mold 40 is closed to perform the molding process of the rubber cushion workpiece;

[0038] When the rubber buffer workpiece is formed, the ejection cylinders 32 at both ends of the base 30 are started to work synchronously;

[0039] The piston rod of the ejection cylinder 32 pushes the movable ejection plate 31 installed parallel to the lower mold 10 and the base 30 to move upward;

[0040] As the ejector plate 31 moves upward, the ejector pins 33 installed on the top surface of the ejector plate 31 and having the same number, corresponding positions and coaxial connection with the ejector base 12 also move upward.

[0041] The demoulding ejector 33 ejects the rubber buffer workpiece located in the mold groove 11 from the bottom upward to complete the demoulding operation;

[0042] Finally, start the two sets of synchronously working pushing cylinders 21 on the end seat 20. The pushing rods of the pushing cylinders 21 push the pushing bars 22 slidably installed on the top surface of the lower mold 10. The pushing bars 22 slide toward the rubber buffer workpiece, applying a certain lateral thrust to the ejected rubber buffer workpiece for collection.

[0043] The above shows and describes the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely preferred examples of the present invention and are not intended to limit the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention, and such changes and improvements fall within the scope of the present invention. The scope of protection claimed in the present invention is defined by the appended claims and their equivalents.

Claims

1. An easy-to-demold mold for a rubber buffer workpiece, comprising a lower mold (10) and an upper mold (40) for producing the rubber buffer workpiece, characterized in that: One end of the lower mold (10) is provided with an end seat (20) flush with the top surface thereof, and the bottom of the lower mold (10) is provided with a base (30); the top surface of the lower mold (10) is provided with a plurality of mold grooves (11) arranged evenly and equidistantly, and an ejection plate (12) is installed at the bottom of each mold groove (11); two sets of synchronously working push cylinders (21) are installed on the end seat (20), and a push bar (22) is slidably installed on the top surface of the lower mold (10), and the push rod of the push cylinder (21) is connected to the push bar (22); Both ends of the base (30) are equipped with ejection cylinders (32) that work synchronously, and a movable ejection plate (31) is installed in parallel between the lower mold (10) and the base (30). The piston rods of the two groups of ejection cylinders (32) are connected to the top of the ejection plate (31), and the top surface of the ejection plate (31) is equipped with demoulding ejector rods (33) that are the same in number, corresponding in position and coaxially connected to the ejection plate (12).

2. The easy-to-release mold for a rubber buffer workpiece according to claim 1, characterized in that: Support side seats (13) are symmetrically provided on both sides of the lower mold (10), and the lower mold (10) and the two groups of support side seats (13) are connected in an H-shape.

3. The easy-to-release mold for the rubber buffer workpiece according to claim 2, characterized in that: The length of the push bar (22) is the same as the spacing between the two groups of support side seats (13), and both ends of the push bar (22) are in sliding fit with the two groups of support side seats (13).

4. The easy-to-release mold for a rubber buffer workpiece according to claim 2, characterized in that: The width of the upper mold (40) is the same as the distance between the two sets of supporting side seats (13), and a lifting cylinder (41) for adjusting the height is installed on the top of the upper mold (40).

5. The easy-to-release mold for a rubber buffer workpiece according to claim 1, characterized in that: The maximum stroke of the pushing cylinder (21) is the same as the width of the lower mold (10).

6. The easy-to-release mold for a rubber buffer workpiece according to claim 1, characterized in that: The ejection plate (12) rises to the highest point, and its top surface is flush with the top surface of the lower mold (10).

7. The easy-to-release mold for a rubber buffer workpiece according to claim 1, characterized in that: Support side seats (13) are also installed on both sides of the end seat (20).