Automatic-exhausting filling equipment for mashed shrimp processing
The design of a material discharge inclined plate and high-frequency vibrator combined with hydraulic cylinder dispersion teeth solves the problem of air retention in shrimp slips, achieves precise control of shrimp slip filling, and improves the equipment's exhaust effect and filling accuracy.
Patent Information
- Application Number
- CN202521458967.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-14
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2035-07-14
AI Technical Summary
During the existing shrimp paste processing, trace amounts of egg white and starch cause air entrapment, resulting in deviations in the filling volume. The existing stirring method cannot fully and efficiently exhaust air, and some air is trapped in the shrimp paste.
The design of a discharge inclined plate and a high-frequency vibrator combined with a hydraulic cylinder to drive the dispersion teeth gradually discharges the air in the shrimp paste through vibration and cutting. At the same time, a rotary replacement mechanism is used to clean the retained matter to ensure filling accuracy.
It achieves efficient discharge of air in the shrimp slip, improves the accuracy of filling volume, reduces shrimp slip attachment loss, and ensures efficient operation of the filling equipment.
Smart Images
Figure CN223420978U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to shrimp paste processing technical field especially a kind of filling equipment for shrimp paste processing of automatic exhaust. BACKGROUND
[0002] Shrimp paste is a shrimp paste product, main material has shrimp, auxiliary material has meat, fish etc., shrimp paste is made by shelling shrimp, through thousands of times of beating, make meat have stickiness, make it keep original nutrient component, also have crisp taste, shrimp paste needs to be filled by filling equipment during production process.
[0003] During processing, trace egg white and starch are mixed into shrimp paste, which will result in that shrimp paste contains more air, direct filling will cause filling amount to exist deviation, it needs to be exhaust treated before filling, the existing exhaust mode is often stirring treatment, cannot realize all-round efficient exhaust during stirring process, part of air still remains in shrimp paste, during stirring process, stirring structure and shrimp paste contact area are larger, shrimp paste viscosity is stronger, part of shrimp paste is attached to stirring structure and causes remaining loss. SUMMARY
[0004] The utility model discloses a kind of filling equipment for shrimp paste processing of automatic exhaust, to solve the technical problem that shrimp paste is mixed into trace egg white and starch during processing, which will result in that shrimp paste contains more air, direct filling will cause filling amount to exist deviation.
[0005] In order to achieve the above purpose, the utility model adopts the following technical scheme: a kind of filling equipment for shrimp paste processing of automatic exhaust, comprising: processing frame;Discharge exhaust mechanism is arranged in the inside of processing frame, the discharge exhaust mechanism includes discharge inclined plate, and discharge inclined plate is fixedly connected with connecting shaft rod at upper position, the both ends of connecting shaft rod are connected to the two sides inner walls of processing frame by bearing, the two sides inner walls of processing frame are fixedly connected with cooperation baffle, and cooperation baffle and discharge inclined plate are in parallel distribution state, the one side inner wall of processing frame behind discharge inclined plate is fixedly connected with rear abutment rod at equal distance, rear abutter rod is contacted with discharge inclined plate, the inclined plane of discharge inclined plate facing downwards is fixedly connected with machine ring frame, machine ring frame is fixedly connected with high-frequency vibrator in the inside, the middle one side inner wall of processing frame close to cooperation baffle is fixedly connected with built-in seat, and the one side of built-in seat facing cooperation baffle is fixedly connected with hydraulic cylinder two at equal distance, the output end of multiple hydraulic cylinder two is fixedly connected with same adjusting integration board, the one side of adjusting integration board facing discharge inclined plate is fixedly connected with dispersion tooth at equal distance, cooperation baffle is opened with through hole, dispersion tooth passes through through hole, cooperation baffle is opened with air hole beside through hole.
[0006] In a preferred embodiment, an exhaust hole is provided on one side of the processing frame, a feed port is provided on the top of the processing frame between the matching baffle and the unloading inclined plate, and an inspection hole is provided on one side of the processing frame near the high-frequency vibrator.
[0007] In a preferred solution, a material discharge hole is formed at the bottom of the processing frame located between the matching baffle and the material discharge inclined plate, and a material guide cover is fixedly connected to the processing frame at the material discharge hole.
[0008] In a preferred solution, a filling pipe is fixedly connected to the bottom of the material guiding hood, and the filling pipe is connected to a flow valve at the bottom end through a flange.
[0009] In a preferred solution, a hanger is fixedly connected to the bottom of the processing frame, and a rotation and replacement mechanism is provided below the hanger.
[0010] In a preferred embodiment, the rotation replacement mechanism includes: a driving motor, fixedly connected to the bottom of the hanger, and the output shaft of the driving motor is fixedly connected to the rotating shaft through a coupling; a plurality of mounting swivels, annularly distributed on the outer wall of the rotating shaft; a plurality of docking pipes, fixedly connected to the inner ring surface of the corresponding mounting swivels, and one of the docking pipes is in direct contact with the bottom of the filling tube.
[0011] In a preferred embodiment, the rotation replacement mechanism also includes: a hydraulic cylinder 1, fixedly connected to the bottom of the hanger away from the drive motor; a lifting plate, fixedly connected to the downward output end of the hydraulic cylinder 1, and an inner scraper is fixedly connected to the bottom of the lifting plate, and the inner scraper is in contact with the inner wall of the docking pipe.
[0012] As can be seen from the above, the utility model provides an automatic exhaust filling equipment for shrimp slip processing, which has the function of adding shrimp slips from the feed port to the discharge inclined plate. During the sliding process, the high-frequency vibrator is turned on, and the air in the shrimp slips is gradually discharged by vibration. At the same time, the second hydraulic cylinder drives the various dispersion teeth on the adjustment integration plate to cut the shrimp slips, so that the air wrapped in the shrimp slips is released. The two cooperate with each other to improve the exhaust effect, and effectively achieve the technical effect of discharging air in the shrimp slips during the sliding process. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 This is a schematic diagram of the overall structure of an automatic exhaust filling device for shrimp paste processing proposed by the utility model;
[0014] Figure 2 for Figure 1 Cross-sectional view of the combined structure of the middle material guide cover and the processing frame;
[0015] Figure 3The utility model provides a kind of automatic exhaust's shua slip processing is filled with equipment's processing frame and unloading exhaust mechanism combined structure schematic diagram;
[0016] Figure 4 The utility model provides a kind of automatic exhaust's shua slip processing is filled with equipment's hanger and rotary replacement mechanism combined structure schematic diagram.
[0017] In the drawing: 1, processing frame;2, feed inlet;3, exhaust hole;4, guide cover;5, filling pipe;6, rotary replacement mechanism;601, butt joint pipeline;602, lifting plate;603, inner scraper;604, rotating shaft;605, installation swivel ring;606, driving motor;607, hydraulic cylinder one;7, hanger;8, flow valve;9, unloading exhaust mechanism;901, unloading inclined plate;902, dispersion tooth;903, adjustment integration board;904, built-in seat;905, hydraulic cylinder two;906, matching baffle;907, connecting shaft lever;908, rear resistance rod;909, high-frequency vibrator;910, ring frame;911, air hole;10, manhole. DETAILED DESCRIPTION
[0018] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments.
[0019] The automatic exhaust shua slip processing filling equipment disclosed by the utility model is mainly applied to shua slip in processing process, which mixes trace egg white and starch, which will lead to more air in shua slip, and direct filling will cause filling amount deviation.
[0020] Refer to Figures 1-4, an automatic exhaust shrimp slip processing filling equipment, comprising: a processing frame 1; a discharge exhaust mechanism 9, which is arranged inside the processing frame 1, the discharge exhaust mechanism 9 includes a discharge inclined plate 901, and the discharge inclined plate 901 is fixedly connected to a connecting shaft 907 at the top, and the two ends of the connecting shaft 907 are connected to the inner walls of the processing frame 1 on both sides through bearings, and the inner walls of the processing frame 1 on both sides are fixedly connected with matching baffles 906, and the matching baffles 906 and the discharge inclined plate 901 are in a parallel distribution state, and the inner wall of one side of the processing frame 1 behind the discharge inclined plate 901 is fixedly connected with a rear support rod 908 at an equal distance, and the rear support rod 908 is in contact with the discharge inclined plate 901, and the discharge inclined plate 901 faces An organic ring frame 910 is fixedly connected to the inclined surface below, and a high-frequency vibrator 909 is fixedly connected to the inside of the organic ring frame 910. A built-in seat 904 is fixedly connected to the inner wall of the middle side of the processing frame 1 close to the matching baffle 906, and a hydraulic cylinder 2 905 is fixedly connected to the side of the built-in seat 904 facing the matching baffle 906 at equal distances. The output ends of multiple hydraulic cylinders 2 905 are fixedly connected to the same adjustment integration plate 903, and the side of the adjustment integration plate 903 facing the unloading inclined plate 901 is fixedly connected with dispersion teeth 902 at equal distances. Through holes are opened at equal distances on the matching baffle 906, and the dispersion teeth 902 pass through the through holes. The matching baffle 906 has an air hole 911 located next to the through hole.
[0021] In a specific application scenario, the shrimp slips are added to the discharging inclined plate 901 from the feed port 2. During the sliding process, the high-frequency vibrator 909 is turned on, and the air in the shrimp slips is gradually discharged by vibration. At the same time, the hydraulic cylinder 2 905 is adjusted to drive the various dispersion teeth 902 on the adjustment integration plate 903 to cut the shrimp slips, so that the air wrapped in the shrimp slips is released. The two cooperate with each other to improve the exhaust effect, and effectively realize the discharge of air in the shrimp slips during the sliding process.
[0022] It should be noted that, during the operation of the high-frequency vibrator 909 , the vibration generated thereby accelerates the flow of the shrimp slips on the unloading inclined plate 901 .
[0023] Reference Figure 1-Figure 3 In a preferred embodiment, an exhaust hole 3 is opened on one side of the processing frame 1, and a feed port 2 is opened on the top of the processing frame 1 between the matching baffle 906 and the unloading inclined plate 901, and an inspection hole 10 is opened on one side of the processing frame 1 near the high-frequency vibrator 909.
[0024] Reference Figure 1 and Figure 2 In a preferred embodiment, a discharge hole is opened at the bottom of the processing frame 1 between the matching baffle 906 and the discharge inclined plate 901, and the processing frame 1 is fixedly connected to a material guide cover 4 at the discharge hole, and a filling pipe 5 is fixedly connected to the bottom of the material guide cover 4, and the filling pipe 5 is connected to a flow valve 8 at the bottom end through a flange.
[0025] Reference Figure 1 、 Figure 2 and Figure 4 In a preferred embodiment, a hanger 7 is fixedly connected to the bottom of the processing frame 1, and a rotation replacement mechanism 6 is provided below the hanger 7.
[0026] Reference Figure 4 In a preferred embodiment, the rotation replacement mechanism 6 includes: a drive motor 606, fixedly connected to the bottom of the hanger 7, and the output shaft of the drive motor 606 is fixedly connected to the rotating shaft 604 through a coupling; a plurality of mounting swivels 605, annularly distributed on the outer wall of the rotating shaft 604; a plurality of docking pipes 601, fixedly connected to the inner annular surface of the corresponding mounting swivels 605, and one of the docking pipes 601 is in direct contact with the bottom of the filling tube 5.
[0027] Specifically, during the filling process, after a single filling is completed, the drive motor 606 is started to drive the docking pipe 601 to rotate 90 degrees, and the used docking pipe 601 is rotated to the bottom of the inner scraper 603. The hydraulic cylinder 1 607 is adjusted to drive the inner scraper 603 to process the shrimp slips retained in the docking pipe 601, so as to prevent the retained shrimp slips from being contaminated by air, resulting in quality problems of the subsequently filled shrimp slips, and also to prevent air from entering the retained shrimp slips again.
[0028] Reference Figure 4 In a preferred embodiment, the rotation replacement mechanism 6 also includes: a hydraulic cylinder 607, fixedly connected to the bottom of the hanger 7 away from the drive motor 606; a lifting plate 602, fixedly connected to the output end of the hydraulic cylinder 607 facing downward, and an inner scraper 603 is fixedly connected to the bottom of the lifting plate 602, and the inner scraper 603 is in contact with the inner wall of the docking pipe 601.
[0029] Working principle: When in use, shrimp slips are continuously added to the discharge inclined plate 901 from the feed port 2. During the sliding process, the high-frequency vibrator 909 is turned on, and the air in the shrimp slips is gradually discharged by vibration. At the same time, the hydraulic cylinder 2 905 is adjusted to drive the various dispersion teeth 902 on the adjustment integration plate 903 to cut the shrimp slips, so that the air wrapped in the shrimp slips is released. When the shrimp slips flow into the inside of the guide cover 4, they follow the guide cover 4 into the filling pipe 5 and the filling operation begins. During the filling process, the flow valve 8 controls the amount of shrimp slips passing through. After a single filling is completed, the drive motor 606 is started to drive the docking pipe 601 to rotate 90°, and the used docking pipe 601 is rotated to the bottom of the inner scraper 603. The hydraulic cylinder 1 607 is adjusted to drive the inner scraper 603 to process the shrimp slips retained in the docking pipe 601. The clean docking pipe 601 moves to the bottom of the filling pipe 5 and the filling operation continues.
[0030] The above description is merely a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. The replacements described may be partial structures, devices, or method steps, or they may be complete technical solutions. Any equivalent replacements or modifications based on the technical solution and the concept of the present invention shall be covered by the scope of protection of the present invention.
Claims
1. An automatic exhaust filling equipment for shrimp slip processing, characterized in that: include: A processing frame (1); a material discharge exhaust mechanism (9), which is arranged inside the processing frame (1), wherein the material discharge exhaust mechanism (9) includes a material discharge inclined plate (901), and the material discharge inclined plate (901) is fixedly connected to a connecting shaft (907) at the top, and the two ends of the connecting shaft (907) are connected to the inner walls of the processing frame (1) through bearings, and the inner walls of the two sides of the processing frame (1) are fixedly connected to matching baffles (906), and the matching baffles (906) and the material discharge inclined plate (901) are in a parallel distribution state, and the inner wall of one side of the processing frame (1) located behind the material discharge inclined plate (901) is fixedly connected to a rear support rod (908) at an equal distance, and the rear support rod (908) is in contact with the material discharge inclined plate (901), and the material discharge inclined plate (901) is fixedly connected to an organic ring frame (910) on the inclined surface facing downward, and a high-frequency vibrator (909) is fixedly connected inside the organic ring frame (910).
2. The automatic exhaust filling equipment for shrimp slip processing according to claim 1 is characterized in that: The processing frame (1) is fixedly connected to an inner wall of one side of the middle part close to the matching baffle (906) with a built-in seat (904), and the built-in seat (904) is fixedly connected to a hydraulic cylinder 2 (905) at an equal distance on the side facing the matching baffle (906), and the output ends of the multiple hydraulic cylinders 2 (905) are fixedly connected to the same adjustment integration plate (903), and the adjustment integration plate (903) is fixedly connected to a side facing the unloading inclined plate (901) with dispersion teeth (902) at an equal distance, and the matching baffle (906) is provided with through holes at equal distances, and the dispersion teeth (902) pass through the through holes, and the matching baffle (906) is provided with an air hole (911) located next to the through hole.
3. The automatic exhaust filling equipment for shrimp paste processing according to claim 2 is characterized in that: An exhaust hole (3) is provided on one side of the processing frame (1), and a feed port (2) is provided at the top of the processing frame (1) between the matching baffle (906) and the unloading inclined plate (901), and an inspection hole (10) is provided on one side of the processing frame (1) near the high-frequency vibrator (909).
4. The automatic exhaust filling equipment for shrimp slip processing according to claim 2 is characterized in that: The processing frame (1) is provided with a material discharge hole at the bottom between the matching baffle (906) and the material discharge inclined plate (901), and a material guide cover (4) is fixedly connected to the processing frame (1) at the material discharge hole.
5. The automatic exhaust filling equipment for shrimp paste processing according to claim 4 is characterized in that: The bottom of the material guide cover (4) is fixedly connected to a filling pipe (5), and the bottom end of the filling pipe (5) is connected to a flow valve (8) via a flange.
6. The automatic exhaust filling equipment for shrimp paste processing according to claim 5 is characterized in that: The bottom of the processing frame (1) is fixedly connected to a hanger (7), and a rotation replacement mechanism (6) is provided below the hanger (7).
7. The automatic exhaust filling equipment for shrimp paste processing according to claim 6 is characterized in that: The rotation replacement mechanism (6) comprises: a driving motor (606) fixedly connected to the bottom of the hanger (7), wherein the output shaft of the driving motor (606) is fixedly connected to the rotating shaft (604) via a coupling; a plurality of mounting swivels (605) annularly distributed on the outer wall of the rotating shaft (604); and a plurality of docking pipes (601) fixedly connected to the inner annular surfaces of corresponding mounting swivels (605), with one of the docking pipes (601) being in direct contact with the bottom of the filling tube (5).
8. The automatic exhaust filling equipment for shrimp paste processing according to claim 7 is characterized in that: The rotation replacement mechanism (6) further comprises: a hydraulic cylinder (607) fixedly connected to the bottom of the hanger (7) away from the drive motor (606); a lifting plate (602) fixedly connected to the output end of the hydraulic cylinder (607) facing downward, an inner scraper (603) fixedly connected to the bottom of the lifting plate (602), and the inner scraper (603) is in contact with the inner wall of the docking pipe (601).