Storage tank weighing and supplementing device for powder coating
Through the combined design of the central processing module and the control module, the problem of material shortage in the storage tank is solved, the precise weighing and automatic replenishment of powder coatings are achieved, and the production quality and efficiency of powder coatings are improved.
Patent Information
- Application Number
- CN202422716314.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-07
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2034-11-07
AI Technical Summary
The existing powder coating storage tank weighing and filling device is prone to material shortage in actual production, resulting in insufficient material removal, affecting the mixing accuracy and quality of the powder coating.
It adopts a combination design of central processing module, control module, weighing module, discharging module and feeding module. The upper and lower limit values are set by the weighing sensor, and the opening and closing of the discharging and feeding valves are controlled by the signal transmitter to achieve accurate weighing and automatic feeding of powder coating in the storage tank.
It achieves precise proportioning of powder coating raw materials, reduces manual intervention, and improves the production quality and efficiency of powder coating.
Smart Images

Figure CN223421651U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of weighing and filling materials for powder coating storage tanks, and particularly relates to a weighing and filling material device for a powder coating storage tank. Background Art
[0002] Powder coatings are completely different from general coatings in that they exist in the form of fine powder. Powder coatings are mainly divided into two categories: thermoplastic powder coatings and thermosetting powder coatings. Thermoplastic powder coatings are composed of ingredients such as thermoplastic resins, pigments, fillers, plasticizers, and stabilizers. Thermoplastic powder coatings include polyethylene, polypropylene, polyester, polyvinyl chloride, chlorinated polyether, polyamide, cellulose, and polyester. Thermosetting powder coatings are composed of thermosetting resins, curing agents, pigments, flavorings, and additives. Thermosetting powder coatings include epoxy resins, polyester resins, and acrylic resins.
[0003] For example, a Chinese patent (publication number: CN201920154926.4) discloses a weighing and filling device for a storage tank for powder coatings. Although the weighing and filling device for a storage tank for powder coatings includes an elliptical track, a drive chain is provided on the elliptical track along its inner circle, and a support platform is provided on the upper periphery of the drive chain using its chain links. The bottom surface of the support platform is centrally symmetrically installed with universal casters. The upper surface of the elliptical track is provided with an annular guide groove that matches the motion trajectory of the universal casters to solve the problem in the traditional technology that a large amount of labor is required to remove the storage tank from the conveying platform according to the weighing needs and the high failure rate of the conveying platform. However, the weighing and filling device for a storage tank for powder coatings is not convenient for the user to fill the storage tank in time. In actual production, the phenomenon of insufficient material being taken by the material taking mechanism often occurs due to lack of material in the storage tank. Since the material taking mechanism continues to take the material according to the program, the proportioning accuracy of the powder coating is reduced. Therefore, a weighing and filling device for a storage tank for powder coatings is needed to solve the above problems. Utility Model Content
[0004] The purpose of the utility model is to provide a weighing and feeding device for a storage tank of powder coatings, so as to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a material storage tank weighing and feeding device for powder coating, comprising a central processing module and a protective box, the output of the central processing module is connected to the input end of the control module, the output end of the control module is connected to the input end of the discharge module, the output end of the control module is connected to the input end of the feeding module, the input end of the central processing module is connected to the output of the weighing module, the control module comprises a first controller and a second controller, the discharge module comprises a discharge valve, the feeding module comprises a feeding valve, the weighing module comprises a weighing sensor, and a material storage tank is provided inside the protective box.
[0006] As a preferred embodiment, the first controller is connected to the discharge valve, and the second controller is connected to the feed valve.
[0007] As a preferred embodiment, the bottom of the storage tank is connected to the top of the weighing sensor, a signal transmitter, a first controller and a second controller are provided on one side of the weighing sensor, a discharge trough is provided on the other side of the weighing sensor, a discharge box is provided on one side of the bottom of the protective box, the discharge trough is connected to the discharge box, a support block is provided on the other side of the bottom of the protective box, the protective box is connected to the storage tank and the weighing sensor, the interior of the discharge box is inclined, and the inner bottom of the storage tank is inclined.
[0008] As a preferred embodiment, a feeding pipe is provided on one side of the storage tank, a feeding valve is provided at one end of the feeding pipe, and a discharge valve is provided at the bottom of the storage tank through a groove.
[0009] As a preferred embodiment, the control module is used to control the opening and closing of the discharge module and the feeding valve, and the weighing module is used to weigh the powder coating inside the storage tank.
[0010] As a preferred embodiment, the control module is used to control the opening and closing of the discharge module and the feeding valve, and the weighing module is used to weigh the powder coating inside the storage tank.
[0011] Compared with the prior art, the beneficial effects of the present invention are:
[0012] The utility model can weigh the powder coating raw materials in the storage tank by being provided with a weighing module, and can enable the user to set an upper limit and a lower limit for the weighing module in advance through the control module, thereby controlling the amount of the powder coating raw materials inside the storage tank, preventing the storage tank from lacking material, which would cause the material taking mechanism to take insufficient material and thus affect the ratio of the powder coating; the control module can also control the discharge amount of the storage tank, thereby making the powder coating raw material taking ratio more accurate, thereby improving the quality of the powder coating.
[0013] The utility model sets a discharge amount for the weighing sensor of the weighing module through the control module, and sends a signal to the first controller through the signal transmitter when each discharge reaches the set preset discharge amount, so that the first controller controls the discharge valve of the discharge module to be closed through signal transmission, thereby controlling the discharge of the discharge trough. This process can be controlled automatically, which is extremely convenient for users to use. There is no need to manually proportion the discharged raw materials frequently, which greatly reduces the user's labor. The control module sets an upper limit value and a lower limit value for the weighing weight of the weighing sensor of the weighing module. When the amount of powder coating raw materials inside the storage tank is lower than the lower limit of the weighing weight of the weighing sensor, the signal is transmitted to the second controller through the signal transmitter, so that the second controller controls the feeding valve on the feeding pipe to open and feed the storage tank through signal transmission. When the amount of powder coating raw materials inside the storage tank exceeds the upper limit of the weighing weight of the weighing sensor, the feeding valve is controlled to be closed to prevent the production of powder coating from being affected due to insufficient remaining material in the storage tank when the machine is running automatically. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is a schematic diagram of the three-dimensional structure of the storage tank of the utility model;
[0015] Figure 2 This is a schematic diagram of the cross-sectional three-dimensional structure of the storage tank of the utility model;
[0016] Figure 3 This is a schematic diagram of the three-dimensional structure of the storage tank of the utility model from a top view;
[0017] Figure 4 This is a schematic diagram of the three-dimensional structure of the weighing sensor of the utility model;
[0018] Figure 5 This is a schematic diagram of the operation flow of the utility model;
[0019] Figure 6 This is a schematic diagram of the feeding module of the utility model;
[0020] Figure 7 This is a schematic diagram of the discharge module of the utility model;
[0021] Figure 8 This is a schematic diagram of the control module of the utility model;
[0022] Figure 9 This is a schematic diagram of the weighing module of the utility model.
[0023] In the figure: 1. Central processing module; 2. Control module; 3. Discharge module; 4. Feeding module; 5. Weighing module; 6. Protective box; 7. Storage tank; 8. Signal transmitter; 9. Discharge trough; 10. Discharge box; 11. Support block; 12. Feeding pipe; 201. First controller; 202. Second controller; 301. Discharge valve; 401. Feeding valve; 501. Weighing sensor. DETAILED DESCRIPTION
[0024] The present invention will be further described below with reference to the embodiments.
[0025] The following examples are intended to illustrate the present invention and are not intended to limit the scope of protection of the present invention. The conditions in the examples may be further adjusted according to specific conditions. Simple improvements to the method of the present invention based on the concept of the present invention fall within the scope of protection claimed by the present invention.
[0026] See also Figure 1-9 The utility model provides a material storage tank weighing and feeding device for powder coating, including a central processing module 1 and a protective box 6, the output of the central processing module 1 is connected to the input end of the control module 2, the output end of the control module 2 is connected to the input end of the discharge module 3, the output end of the control module 2 is connected to the input end of the feeding module 4, the input end of the central processing module 1 is connected to the output of the weighing module 5, the control module 2 includes a first controller 201 and a second controller 202, the discharge module 3 includes a discharge valve 301, the feeding module 4 includes a feeding valve 401, the weighing module 5 includes a weighing sensor 501, and a material storage tank 7 is provided inside the protective box 6.
[0027] The first controller 201 is connected to the discharge valve 301 , and the second controller 202 is connected to the feed valve 401 .
[0028] The bottom of the storage tank 7 is connected to the top of the weighing sensor 501. A signal transmitter 8, a first controller 201 and a second controller 202 are provided on one side of the weighing sensor 501. A discharge chute 9 is provided on the other side of the weighing sensor 501. A discharge box 10 is provided on one side of the bottom of the protective box 6. The discharge chute 9 is connected to the discharge box 10. A support block 11 is provided on the other side of the bottom of the protective box 6. The protective box 6 is connected to the storage tank 7 and the weighing sensor 501. The inside of the discharge box 10 is inclined, and the inner bottom of the storage tank 7 is inclined.
[0029] A feeding pipe 12 is provided on one side of the storage tank 7 , a feeding valve 401 is provided at one end of the feeding pipe 12 , and a discharge valve 301 is provided at the bottom of the storage tank 7 through a groove.
[0030] The control module 2 is used for controlling the opening and closing of the discharging module 3 and the feeding valve 401, and the weighing module 5 is used for weighing the powder coating in the storage tank 7.
[0031] The control module 2 is used for controlling the opening and closing of the discharging module 3 and the feeding valve 401, and the weighing module 5 is used for weighing the powder coating in the storage tank 7, the feeding rate of the feeding valve 401 is greater than the discharging rate of the discharging valve 301, the feeding pipe 12 is inclined, and the control module 2 is provided with a control switch and a display screen.
[0032] The working principle and use process of the utility model are as follows: firstly, the user sets an upper limit value and a lower limit value for the weight of the weighing sensor 3 of the weighing module 5 through the control module 2, sets a discharging amount for the weighing sensor 3 of the weighing module 5 through the control module 2, then opens the discharging valve 301 through the first controller 201 to discharge, when the discharging reaches the preset discharging amount, the signal transmitter 8 sends a signal to the first controller 201, so that the first controller 201 controls the discharging valve 301 of the discharging module 3 to close through signal transmission, finally, when the powder coating raw material amount in the storage tank 7 is lower than the lower limit of the weight of the weighing sensor 3, the signal transmitter 8 sends a signal to the second controller 202, so that the second controller 202 controls the feeding valve 401 on the feeding pipe 12 to open to feed the storage tank 7 through signal transmission, and when the powder coating raw material amount in the storage tank 7 exceeds the upper limit of the weight of the weighing sensor 3, the feeding valve 401 is controlled to close.
[0033] Although the embodiments of the utility model have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to the embodiments without departing from the principles and spirits of the utility model, and the scope of the utility model is defined by the appended claims and their equivalents.
Claims
1. A weighing and feeding device for a powder coating storage tank, comprising a central processing module (1) and a protective box (6), characterized in that: The output of the central processing module (1) is connected to the input of the control module (2), the output of the control module (2) is connected to the input of the discharge module (3), the output of the control module (2) is connected to the input of the feeding module (4), the input of the central processing module (1) is connected to the output of the weighing module (5), the control module (2) includes a first controller (201) and a second controller (202), the discharge module (3) includes a discharge valve (301), the feeding module (4) includes a feeding valve (401), the weighing module (5) includes a weighing sensor (501), and a storage tank (7) is provided inside the protective box (6).
2. A powder coating storage tank weighing and feeding device according to claim 1, characterized in that: The first controller (201) is connected to the discharge valve (301), and the second controller (202) is connected to the feed valve (401).
3. A powder coating storage tank weighing and feeding device according to claim 1, characterized in that: The bottom of the storage tank (7) is connected to the top of the weighing sensor (501), and a signal transmitter (8), a first controller (201) and a second controller (202) are provided on one side of the weighing sensor (501). A discharge trough (9) is provided on the other side of the weighing sensor (501). A discharge box (10) is provided on one side of the bottom of the protection box (6), and the discharge trough (9) is connected to the discharge box (10). A support block (11) is provided on the other side of the bottom of the protection box (6). The protection box (6) is connected to the storage tank (7) and the weighing sensor (501). The inside of the discharge box (10) is inclined, and the bottom of the inner side of the storage tank (7) is also inclined.
4. A powder coating storage tank weighing and feeding device according to claim 1, characterized in that: A feeding pipe (12) is provided on one side of the storage tank (7), a feeding valve (401) is provided at one end of the feeding pipe (12), and a discharge valve (301) is provided at the bottom of the storage tank (7) via a groove.
5. The weighing and feeding device for a powder coating storage tank according to claim 1, characterized in that: The control module (2) is used to control the opening and closing of the discharge module (3) and the feeding valve (401), and the weighing module (5) is used to weigh the powder coating inside the storage tank (7).
6. A powder coating storage tank weighing and feeding device according to claim 1, characterized in that: The discharge module (3) is used to discharge the powder coating inside the storage tank (7), and the replenishment module (4) is used to replenish the storage tank (7).
Citation Information
Patent Citations
Weighing and supplementing device of storage tank for powder coating
CN209464981U