Rotary stacking transporter for double anode plates

By designing a double anode plate rotary stacking and handling machine, using a truss frame and a robotic arm beam combined with a moving device and an electromagnetic magnet block group, the automation problem of anode plate handling and welding was solved, and efficient grasping, handling and vertical stacking of anode plates were achieved, thereby improving production efficiency.

CN223421885UActive Publication Date: 2025-10-10WEIFANG GUANCHENG INTELLIGENT EQUIP CO LTD
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Patent Information

Application Number
CN202422928526.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-29
Publication Date
2025-10-10
Estimated Expiration
2034-11-29

AI Technical Summary

Technical Problem

In the prior art, it is difficult to transport, flip and stack long, single-piece anode plates. In particular, the welding operation of double anode plates is difficult to automate.

Method used

A rotary palletizing and handling machine for double anode plates was designed. It adopted a truss frame and a robotic arm crossbeam, combined with X-axis, Y-axis, and Z-axis movement devices, and was equipped with a handling robot that could grab both forward and inverted anode plates. The rotary drive device enabled 90° rotation and vertical palletizing, and the electromagnetic magnet block group was used to absorb the grooves on the surface of the anode plates for grabbing and flipping.

Benefits of technology

It realizes the automated grabbing, handling and stacking of long and thin anode plates, improves the production efficiency of double anode plates, supports large-scale automated production, and fills a gap in the industry.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a double-anode plate rotary stacking transporter which comprises a truss frame and a mechanical arm cross beam, and the mechanical arm cross beam is connected into the truss frame through an X-axis moving device, a Y-axis moving device and a Z-axis moving device. A plurality of carrying manipulators capable of grabbing forward anode plates and inverted anode plates are arranged below the mechanical arm cross beam in the length direction of the anode plates, and the carrying manipulators are rotationally connected to the mechanical arm cross beam through a rotary driving device; the carrying manipulator comprises a manipulator mounting arm, a magnet mounting plate is mounted at the bottom end of the manipulator mounting arm, electromagnetic magnet groups are mounted on the left side and the right side of the bottom end of the magnet mounting plate respectively, and the left electromagnetic magnet group and the right electromagnetic magnet group correspond to web pressing grooves, close to the two sides, of the anode plate. According to the stacker crane, positive anode plates can be grabbed and carried, inverted anode plates can be grabbed and carried, meanwhile, 90-degree rotation can be achieved for vertical stacking, and the stacker crane is used for assisting in transferring, stacking and stacking of the anode plates.
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Description

Technical Field

[0001] The utility model relates to the field of anode plate transportation, in particular to a double-anode plate rotary stacking and transporting machine. Background Art

[0002] In the electrostatic precipitator of the environmental protection industry, the anode plate is the core component of the electrostatic precipitator. A high-voltage electric field is formed between the cathode line of the high-voltage DC power supply and the grounded anode plate. Due to corona discharge at the cathode, the gas is ionized, and the negatively charged gas ions move toward the anode plate under the action of the electric field force. When they collide with dust particles during movement, the dust particles are negatively charged. The charged dust particles also move toward the anode under the action of the electric field force. After reaching the anode, they release negative charge and are deposited on the anode plate. The purified gas is discharged out of the dust collector.

[0003] At present, the structure of the anode plate is mainly Figure 8 The single-piece anode plate shown is thin and has grooves on its surface. It is a commonly used anode plate structure in the dust removal industry. However, for large dust collectors, in order to ensure good dust removal effect, a whole-piece anode plate with a length of up to 15m is required. This long and thin whole-piece anode plate is prone to shaking and has poor wind resistance in actual use. Therefore, the dust removal industry will stack two single-piece anode plates, that is, stack a positive anode plate on top of an inverted anode plate, see Figure 9 After stacking two anode plates, spot weld them along the length near the end where they meet. After welding, a double-groove dust suppression anode plate is formed. Currently, the main technical problems in welding double anode plates are as follows: Due to the long length of the anode plates, it is difficult to transport, flip, and stack them. Utility Model Content

[0004] The technical problem to be solved by the utility model is to provide a double-anode plate rotary stacking and transporting machine which can grab, transport, flip and stack anode plates.

[0005] In order to solve the above technical problems, the technical solution of the utility model is: a dual anode plate rotary stacking and handling machine, including a truss frame and a robot arm beam, the robot arm beam is connected to the truss frame through an X-axis moving device, a Y-axis moving device and a Z-axis moving device, and a plurality of handling robots capable of grabbing positive anode plates and inverted anode plates are arranged below the robot arm beam along the length direction of the anode plate, and the handling robots are rotatably connected to the robot arm beam through a rotary drive device; the handling robot includes a robot mounting arm, a magnetic block mounting plate is installed at the bottom end of the robot mounting arm, and electromagnetic magnetic block groups are respectively installed on the left and right sides of the bottom end of the magnetic block mounting plate, and the left and right electromagnetic magnetic block groups correspond to the web pressing groove positions near the two sides of the anode plate.

[0006] As a preferred technical solution, the rotation drive device includes a robot arm shaft rotatably mounted on the robot arm crossbeam, the robot arm shaft is arranged along the length direction of the anode plate, the top ends of multiple handling robots are fixed on the robot arm shaft at intervals, and a shaft rotating motor is also installed on the robot arm crossbeam, and the output end of the shaft rotating motor is connected to the robot arm shaft through a transmission.

[0007] As a preferred technical solution, each of the electromagnetic magnetic block groups includes three electromagnetic magnetic blocks, and the surface of the magnetic block mounting plate is provided with an adjustment long hole, the direction of the adjustment long hole is consistent with the width of the anode plate, and the top ends of the three electromagnetic magnetic blocks are respectively passed through the adjustment long holes by adjusting bolts and fixed to the magnetic block mounting plate with locking nuts.

[0008] Due to the adoption of the above technical solution, the beneficial effects of the utility model are as follows: the utility model designs a stacking and transporting machine suitable for transporting long and thin plates. The stacking machine can not only grab and transport positive anode plates, but also grab and transport inverted anode plates. At the same time, it can also realize 90° rotation for vertical stacking, and is used to assist in the transportation, stacking and stacking of anode plates, so as to achieve automatic welding processing of double anode plates, improve the production efficiency of double anode plates, realize large-scale automatic production, and is well suitable for the automated processing of long and thin plates, filling the gap in the industry. BRIEF DESCRIPTION OF THE DRAWINGS

[0009] The following drawings are only intended to illustrate and explain the present invention, and are not intended to limit the scope of the present invention.

[0010] Figure 1 This is a schematic diagram of the overall structure of the integrated welding machine according to an embodiment of the present invention;

[0011] Figure 2 This is a schematic structural diagram of a rotary drive device according to an embodiment of the present utility model;

[0012] Figure 3 This is a schematic diagram of a handling robot grasping an inverted anode plate according to an embodiment of the present utility model;

[0013] Figure 4 This is a schematic diagram of a handling robot grasping a double anode plate according to an embodiment of the present utility model;

[0014] Figure 5 This is a schematic diagram of the embodiment of the utility model in which the handling robot grasps the double anode plate and rotates 90 degrees;

[0015] Figure 6 This is the state of another embodiment of the handling robot of the utility model embodiment Figure 1 ;

[0016] Figure 7This is the state of another embodiment of the handling robot of the utility model embodiment Figure 2 ;

[0017] Figure 8 is a schematic diagram of a positive anode plate in the background art;

[0018] Figure 9 is a schematic diagram of a double anode plate in the background art;

[0019] In the figure: 10-truss frame; 20-robot arm crossbeam; 30-handling robot; 31-robot arm mounting arm; 32-magnetic block mounting plate; 33-electromagnetic block group; 33a-electromagnetic block; 33b-adjustment slot; 33c-adjustment bolt; 33d-locking nut; 40-rotation drive device; 41-robot arm shaft; 42-shaft rotating motor; 50-feeding and turning mechanism; 60-sliding welding mechanism; 70-vertical stacking mechanism. DETAILED DESCRIPTION

[0020] The present invention is further described below with reference to the accompanying drawings and examples. In the detailed description that follows, certain exemplary embodiments of the present invention are described by way of illustration only. It goes without saying that those skilled in the art will recognize that the described embodiments may be modified in various ways without departing from the spirit and scope of the present invention. Therefore, the drawings and description are illustrative in nature and are not intended to limit the scope of the claims.

[0021] See also Figures 1 to 3 , a double-anode plate rotary stacking and handling machine includes a truss frame 10 and a robot arm beam 20, the robot arm beam 20 is connected to the truss frame 10 through an X-axis moving device, a Y-axis moving device and a Z-axis moving device, and a plurality of handling robots 30 with the ability to grab positive anode plates and inverted anode plates are arranged below the robot arm beam 20 along the length direction of the anode plate, and the handling robots 30 are rotatably connected to the robot arm beam 20 through a rotary drive device 40; the truss frame 10 is arranged outside the feeding and turning mechanism 50, the sliding welding mechanism 60, and the vertical stacking mechanism 70, and the robot arm beam 20 is connected to the truss frame 10 through an X-axis moving device, a Y-axis moving device and a Z-axis moving device, and reciprocates between the feeding and turning mechanism 50, the sliding welding mechanism 60, and the vertical stacking mechanism 70. The X-axis moving device, the Y-axis moving device, and the Z-axis moving device enable the transport robot 30 to transport the anode plates between the feeding and turning mechanism 50, the sliding welding mechanism 60, and the vertical stacking mechanism 70. The X-axis moving device, the Y-axis moving device, and the Z-axis moving device are well-known technologies in the field of mobile trusses and will not be described in detail here.

[0022] See also Figure 2 The rotation drive device 40 includes a manipulator shaft 41 rotatably mounted on the manipulator crossbeam 20. The manipulator shaft 41 is arranged along the length of the anode plate. The top ends of the multiple handling manipulators 30 are fixed to the manipulator shaft 41 at intervals. The manipulator crossbeam 20 is also mounted with a shaft rotation motor 42. The output end of the shaft rotation motor 42 is connected to the manipulator shaft 41 via a transmission. When transporting a flat anode plate, the multiple handling manipulators 30 face downward and can work together to simultaneously absorb the anode plate to achieve grasping and transport. When it is necessary to place a pair of anode plates upright, the shaft rotation motor 42 is activated, driving the manipulator shaft 41 and the multiple handling manipulators 30 thereon to rotate 90° toward the side of the vertical auxiliary roller (i.e., 90° toward the outside of the equipment). The double anode plates are then arranged and placed upright in the stacking space.

[0023] See also Figure 3 The handling robot 30 includes a robot mounting arm 31, the top of the robot mounting arm 31 is fixedly mounted on the robot arm rotating shaft 41, the bottom end of the robot mounting arm 31 is installed with a magnetic block mounting plate 32, and the left and right sides of the bottom end of the magnetic block mounting plate 32 are respectively installed with electromagnetic magnetic block groups 33, and the left and right electromagnetic magnetic block groups 33 correspond to the web pressure groove positions near the two sides of the anode plate.

[0024] Since this device not only needs to transport positive anode plates, but also needs to transport inverted anode plates, and since the length of the anode plates can reach 15 meters and they are thin, in order to avoid deformation during transportation and clamping, the clamping arm type grasping method cannot be used. In addition, the double anode plates must also meet the needs of rotating from horizontal to vertical placement, so the structural design of the handling robot 30 is required. In order to avoid deformation of the anode plates during transportation and to facilitate the rotation of the anode plates, the surface of the anode plates is adsorbed and grasped by the magnetic suction method of the electromagnetic blocks. In order to ensure that the positive anode plates and the inverted anode plates can be grasped at the same time, the electromagnetic blocks are designed in this device. Since the surface of the anode plates themselves has a pressure groove for improving strength and windproof effect, two electromagnetic block groups 33 are provided to correspond to the web pressure grooves near the two sides of the anode plates. At this time, the electromagnetic block group 33 can be adsorbed with the web pressure grooves of the positive anode plates (see the status). Figure 3 ), can also be adsorbed with the web of the inverted anode plate (see Figure 4 ), after rotating 90°, see Figure 5 , at this time it does not affect the vertical placement of the double anode plate.

[0025] Since the widths of the webs of anode plates of different specifications may be slightly different, the electromagnetic block group 33 is designed to ensure that the device can be applied to the adsorption and grabbing requirements of various webs. Figure 6 and Figure 7 , each of the electromagnetic block groups 33 includes three electromagnetic blocks 33a, and the surface of the magnetic block mounting plate 32 is provided with an adjustment long hole 33b, the direction of the adjustment long hole 33b is consistent with the width of the anode plate, and the tops of the three electromagnetic blocks 33a are respectively fixed with adjustment bolts 33c, and the adjustment bolts 33c pass through the adjustment long holes 33b and are fixed to the magnetic block mounting plate 32 with locking nuts 33d. Since the three electromagnetic blocks 33a are all installed by horizontal sliding, the three electromagnetic blocks 33a can be used for web pressing grooves of various widths. When the locking nut 33d is loosened, the electromagnetic block 33a is pushed so that the adjustment bolt 33c slides along the adjustment long hole 33b. When the adjustment is completed, the locking nut 33d is tightened and fixed to the magnetic block mounting plate 32, see Figure 6 and Figure 7 Schematic diagram of the status before and after adjustment.

[0026] The present application is suitable for processing double anode plates with a longer length. This embodiment takes a 15m anode plate as an example to introduce the welding process: an anode plate forming machine can be provided at the feeding end of the feeding and turning mechanism 50. The formed anode plate (positive anode plate) is quantitatively cut into 15m lengths and then enters the feeding and turning mechanism 50 along the conveyor line. When the positive anode plate completely enters the feeding and turning mechanism 50, the feeding and turning mechanism 50 turns it 180° to form an inverted anode plate. At the same time, the next positive anode plate continues to enter the feeding and turning mechanism 50. First, the conveyor of the present application conveys the inverted anode plate to the sliding welding machine. The positive anode plate is placed on the structure 60, and then the next positive anode plate is transported to the sliding welding mechanism 60 and stacked on the upper surface of the inverted anode plate. The positive anode plate and the inverted anode plate are placed opposite each other up and down. Then, the two anode plates are welded at intervals along the length direction of the anode plate by the sliding welding mechanism 60 to form an integrated double anode plate. The welded double anode plate is horizontally transported to the vertical stacking mechanism 70 by the transporting machine of this application, and rotated 90° toward the outside away from the sliding welding mechanism 60 for vertical placement. After placing multiple double anode plates in sequence, the multiple double anode plates are packaged as a whole by a manual or automatic packaging machine, and the materials are transported out by the vertical stacking mechanism 70 after packaging. The present application can grab and transport anode plates, and is used to assist in the transportation, stacking and stacking of anode plates, so as to achieve automatic welding processing of double anode plates, improve the production efficiency of double anode plates, realize large-scale automatic production, and is better suitable for the automated processing of long and thin plates, filling the gap in the industry.

[0027] The above shows and describes the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and improvements are intended to fall within the scope of the present invention. The scope of protection claimed in this invention is defined by the appended claims and their equivalents.

Claims

1. Double anode plate rotary stacking and transporting machine, characterized by: It includes a truss frame and a robot arm beam, the robot arm beam is connected to the truss frame through an X-axis moving device, a Y-axis moving device and a Z-axis moving device, and a plurality of handling robots capable of grabbing positive anode plates and inverted anode plates are arranged below the robot arm beam along the length direction of the anode plate, and the handling robots are rotatably connected to the robot arm beam through a rotary drive device; the handling robot includes a robot mounting arm, a magnetic block mounting plate is installed at the bottom end of the robot mounting arm, and electromagnetic magnetic block groups are respectively installed on the left and right sides of the bottom end of the magnetic block mounting plate, and the left and right electromagnetic magnetic block groups correspond to the web pressing groove positions close to the two sides of the anode plate.

2. The dual-anode plate rotary stacking and transporting machine according to claim 1, characterized in that: The rotation drive device includes a robot arm shaft rotatably mounted on the robot arm crossbeam, the robot arm shaft is arranged along the length direction of the anode plate, the top ends of multiple handling robots are fixed on the robot arm shaft at intervals, and a shaft rotating motor is also installed on the robot arm crossbeam, and the output end of the shaft rotating motor is connected to the robot arm shaft through a transmission.

3. The dual-anode plate rotary stacking and transporting machine according to claim 1, characterized in that: Each of the electromagnetic magnetic block groups includes three electromagnetic magnetic blocks. An adjustment long hole is provided on the surface of the magnetic block mounting plate. The direction of the adjustment long hole is consistent with the width of the anode plate. The top ends of the three electromagnetic magnetic blocks pass through the adjustment long holes through adjustment bolts and are fixed to the magnetic block mounting plate with locking nuts.