Bucket-free thinner
By designing a hopperless thinner and utilizing a filter disc and motor-driven scraper structure, the problem of impurities in the thinner affecting the operation of the filling equipment is solved, efficient filtration and precise filling of the thinner are achieved, and product quality is improved.
Patent Information
- Application Number
- CN202423078478.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-13
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2034-12-13
AI Technical Summary
Existing thin materials contain impurities such as suspended matter and particulate matter, which affect the normal operation of filling equipment and the quality of the final product, and are not convenient for filtering impurities before filling.
A hopperless thinner is designed, which includes a support platform, a support column, a support side frame, a linear module, a support frame, an inner sliding support block, a feed pipe, a filter plate and other components. The thinner is filtered of impurities through the filter plate, and the motor drives the worm gear structure to realize the rotation of the scraper to continuously remove impurities, and cooperates with the linear module to adjust the filling position.
It achieves efficient filtration and precise filling of thin materials, ensures the normal operation of the filling equipment and the quality of the final product, and improves the reliability of the filling process and product quality.
Smart Images

Figure CN223422382U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of thin material filling, in particular to a hopper-less thin material machine. Background Art
[0002] Thinner filling is an important process involving the chemical, coating, ink and other industries. During the filling process, it is crucial to select appropriate filling equipment and follow the correct operating procedures. Thinner filling usually requires the use of specialized filling equipment. These equipment are efficient, precise, and safe, and can meet the dosage filling requirements of different packaging containers. However, existing thinners contain impurities such as suspended matter and particulate matter. These impurities may affect the normal operation of the filling equipment or reduce the quality of the final product, making it inconvenient to filter out impurities in the thinner before filling. Utility Model Content
[0003] The purpose of the present utility model is to provide a hopperless thinner to solve the problem raised in the above background technology that the existing thinner contains impurities, such as suspended matter, particulate matter, etc., which may affect the normal operation of the filling equipment or reduce the quality of the final product, and it is inconvenient to filter the thinner before filling.
[0004] To achieve the above purpose, the present invention provides the following technical solutions: a hopperless thinning machine, comprising:
[0005] Support platform;
[0006] A support column is provided on the top of the support platform;
[0007] A supporting side frame, the supporting side frame is arranged on one side of the supporting column;
[0008] A linear module is provided inside the supporting side frame. A driving slide is provided on the top of the supporting side frame for sliding movement. The movable slide of the linear module is connected to the driving slide.
[0009] A support frame, the support frame being fixedly connected to one side of the driving slide;
[0010] An inner sliding support block is slidably arranged on the inner side of the support frame, and a thin material filling head is arranged at the bottom of the inner sliding support block;
[0011] A feed pipe is provided on one side of the thin material filling head, and one end of the feed pipe is fixedly connected to a connecting cylinder;
[0012] A closed cover body is installed on one side of the connecting cylinder, and a material delivery pipe is provided on one side of the closed cover body;
[0013] The filter disc is arranged on the inner side of the filter disc.
[0014] As a preferred solution of the present invention: a rotating rod is rotatably provided inside the filter disc, a scraper cooperating with the filter disc is fixedly connected to the outside of the rotating rod, a connecting support box is rotatably provided on the outside of the rotating rod, a supporting inner frame is fixedly connected to the inner side of the connecting tube, and the supporting inner frame is fixedly connected to the connecting support box.
[0015] As a preferred solution of the present invention: a worm wheel is fixedly connected to the outer side of the rotating rod, a worm is rotatably provided inside the connecting support box, the worm is meshed with the worm wheel, a motor is installed at the bottom of the connecting cylinder, and the output end of the motor is fixed to the worm.
[0016] As a preferred solution of the present invention: one side of the closed cover body is fixedly connected to a supporting inner frame, one side of the supporting inner frame is fixedly connected to the supporting column, an outer side of the connecting tube is installed with an installing outer ring, and one side of the installing outer ring is connected to the supporting column by bolts.
[0017] As a preferred solution of the present invention: a control box is installed on the top of the support platform, and a weighing platform is installed on the top of the support platform.
[0018] As a preferred solution of the present invention: a moving wheel is installed at the bottom of the support platform, a cylinder is installed inside the support frame, and the output end of the cylinder is fixedly connected to the inner sliding support block.
[0019] Compared with the prior art, the beneficial effects of the present invention are as follows: the present invention realizes filtering treatment of the thin material in the closed cover body and the connecting cylinder through the filter disk in the connecting cylinder by setting a connecting cylinder and a filter disk; when the thin material passes through the closed cover body and the connecting cylinder, the impurities in the thin material are filtered, and the filling work is completed after filtering; by setting a linear module, the movable slide of the linear module is used to adjust the position of the driving slide and the support frame; by adjusting the position of the support frame, the cylinder, the inner sliding support block and the thin material filling head in the support frame are driven to move, and the thin material filling work is completed through the thin material filling head. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 This is a schematic diagram of the overall structure of the utility model;
[0021] Figure 2 This is the left side view of the utility model;
[0022] Figure 3 This is a top view of the internal structure of the supporting side frame of the utility model;
[0023] Figure 4 This is a schematic diagram of the overall structure of the connecting tube of the utility model;
[0024] Figure 5 This is a schematic diagram of the internal structure of the connecting tube of the utility model;
[0025] Figure 6 This is a schematic diagram of the filter disc structure of the utility model.
[0026] In the figure: 1. Support platform; 2. Weighing platform; 3. Moving wheel; 4. Control box; 5. Support column; 6. Support side frame; 7. Linear module; 8. Driving slide; 9. Support frame; 10. Cylinder; 11. Thin material filling head; 12. Feed pipe; 13. Connecting cylinder; 14. Closing cover; 15. Mounting outer ring; 16. Filter plate; 17. Scraper; 18. Inner sliding support block; 19. Connecting support box; 20. Worm gear; 21. Worm; 22. Motor; 23. Support inner frame; 24. Rotating rod. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0028] See also Figures 1 to 6 The utility model provides a technical solution: a hopperless thinner, comprising: a support platform 1; a support column 5 is fixedly connected to the top of the support platform 1; a support side frame 6 is fixedly connected to one side of the support column 5; a linear module 7 is arranged inside the support side frame 6, and a driving slide 8 is slidingly provided on the top of the support side frame 6, and the movable slide of the linear module 7 is connected to the driving slide 8; a support frame 9 is fixedly connected to one side of the driving slide 8; an inner sliding support block 18 is slidably provided on the inner side of the support frame 9, and a thinner filling head 11 is provided at the bottom of the inner sliding support block 18; a feeding pipe 12 is fixedly connected to one side of the thinner filling head 11, and one end of the feeding pipe 12 is fixedly connected to a connecting cylinder 13; a closing cover 14 is installed on one side of the connecting cylinder 13, and a material conveying pipe is fixedly connected to one side of the closing cover 14; a filter disc 16 is fixedly connected to the inner side of the filter disc 16.
[0029] It can be understood that the present invention weighs the filled product through the weighing platform 2 on the top of the support platform 1, centrally controls the device through the control box 4, energizes the device through an external power supply, drives the driving slide 8 and the support frame 9 to move through the moving slide of the linear module 7, and drives the cylinder 10, the inner sliding support block 18 and the thinning material filling head 11 to move and adjust when the support frame 9 moves. The output end of the cylinder 10 drives the inner sliding support block 18 and the thinning material filling head 11 to adjust the height position, and the thinning material filling process is carried out through the thinning material filling head 11. The thinning material is supplied to the closed cover body 14 through the feed pipe on one side of the closed cover body 14, and the thinning material is supplied to the closed cover body 14 through the closed cover body 14. The body 14 enters the connecting cylinder 13, and the impurities in the conveyed thin material are filtered through the filter disc 16 in the connecting cylinder 13. At the same time, the worm 21 is driven to rotate by the output end of the motor 22. When the worm 21 rotates, it drives the meshing worm gear 20 to rotate. When the worm gear 20 rotates, it drives the inner rotating rod 24 to rotate. When the rotating rod 24 rotates, it drives the outer scraper 17 to rotate. When the scraper 17 rotates, it continuously scrapes off the impurities filtered on one side of the filter disc 16 to ensure the filtering effect of the filter disc 16 on impurities. The material enters the thin material filling head 11 through the feed pipe 12 on one side of the connecting cylinder 13 and is filled by the thin material filling head 11.
[0030] See also Figures 5 to 6 A rotating rod 24 is provided for rotation inside the filter disc 16, and a scraper 17 that cooperates with the filter disc 16 is fixedly connected to the outside of the rotating rod 24. A connecting support box 19 is provided for rotation outside the rotating rod 24, and a supporting inner frame 23 is fixedly connected to the inner side of the connecting tube 13, and the supporting inner frame 23 is fixedly connected to the connecting support box 19.
[0031] It is understandable that, in the present invention, when the rotating rod 24 rotates, the outer scraper 17 is driven to rotate. When the rotating rod 24 drives the scraper 17 to rotate, the impurities filtered on one side of the filter disc 16 are continuously scraped off, and the impurities in the thin material are continuously filtered out.
[0032] See also Figure 6 A worm gear 20 is fixedly connected to the outer side of the rotating rod 24, and a worm 21 is provided for rotation inside the connecting box 19. The worm 21 is meshed and connected with the worm gear 20. A motor 22 is installed at the bottom of the connecting tube 13, and the output end of the motor 22 is fixedly connected to the worm 21.
[0033] It can be understood that the present invention drives the worm 21 to rotate and adjust through the output end of the motor 22. When the worm 21 rotates, it drives the meshing worm wheel 20 to rotate. When the worm wheel 20 rotates, it drives the inner rotating rod 24 to rotate, thereby driving the scraper 17.
[0034] See also Figures 1 to 3One side of the closed cover body 14 is fixed with a support inner frame 23, one side of the support inner frame 23 is fixed with the support column 5, and the outer side of the connecting tube 13 is installed with a mounting outer ring 15, and one side of the mounting outer ring 15 is connected to the support column 5 by bolts.
[0035] It can be understood that, in the present invention, the mounting outer ring 15 on the outside of the connecting tube 13 is mounted on the supporting inner frame 23 by bolts, and the mounting outer ring 15 provides stable support for the connecting tube 13 .
[0036] See also Figures 1 to 3 , a control box 4 is installed on the top of the support platform 1, and a weighing platform 2 is installed on the top of the support platform 1;
[0037] The weighing platform 2 includes a scale body structure: it must be able to withstand a predetermined maximum weight and maintain stability to ensure measurement accuracy; a load-bearing platform: the surface on which the object to be weighed is placed, which directly bears the weight of the object; a weighing sensor, which is the core component of the weighing platform and is used to convert the weight of the object into a measurable electrical signal. It is installed inside or below the scale body and senses weight changes through strain gauges and elastomers.
[0038] It can be understood that, in the present invention, the device is centrally controlled by the control box 4 and the filled product is weighed by the weighing platform 2 .
[0039] See also Figures 1 to 3 A moving wheel 3 is installed at the bottom of the support platform 1, and a cylinder 10 is installed inside the support frame 9. The output end of the cylinder 10 is fixedly connected to the inner sliding support block 18.
[0040] It is understandable that the present invention adjusts the position of the support platform 1 by using the moving wheels 3, so that the support platform 1 can be used in various positions.
[0041] In the description of the present invention, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inside", "front", "center", "two ends", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0042] In addition, the terms "first", "second", "third" and "fourth" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first", "second", "third" and "fourth" may explicitly or implicitly include at least one such feature.
[0043] In the present invention, unless otherwise clearly stipulated and limited, the terms "install", "set", "connect", "fix", "screw" and the like should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the present invention according to the specific circumstances.
[0044] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A hopperless thinner, characterized in that: include: Support platform (1); A support column (5), the support column (5) is arranged on the top of the support platform (1); A supporting side frame (6), the supporting side frame (6) is arranged on one side of the supporting column (5); A linear module (7), the linear module (7) is arranged inside the supporting side frame (6), a driving slide (8) is slidingly provided on the top of the supporting side frame (6), and a movable slide of the linear module (7) is connected to the driving slide (8); A support frame (9), the support frame (9) is fixedly connected to one side of the driving slide (8); An inner sliding support block (18), the inner sliding support block (18) is slidably arranged on the inner side of the support frame (9), and a thin material filling head (11) is arranged at the bottom of the inner sliding support block (18); A feed pipe (12), the feed pipe (12) is arranged on one side of the thin material filling head (11), and one end of the feed pipe (12) is fixedly connected to a connecting cylinder (13); A closed cover (14), the closed cover (14) is mounted on one side of the connecting cylinder (13), and a material delivery pipe is provided on one side of the closed cover (14); The filter disc (16) is arranged on the inner side of the filter disc (16).
2. The hopperless thinner according to claim 1, characterized in that: A rotating rod (24) is rotatably provided inside the filter disc (16), a scraper (17) that cooperates with the filter disc (16) is fixedly connected to the outer side of the rotating rod (24), a connecting support box (19) is rotatably provided on the outer side of the rotating rod (24), a supporting inner frame (23) is fixedly connected to the inner side of the connecting cylinder (13), and the supporting inner frame (23) is fixedly connected to the connecting support box (19).
3. The hopperless thinner according to claim 2, characterized in that: A worm wheel (20) is fixedly connected to the outer side of the rotating rod (24), a worm (21) is rotatably provided inside the connecting support box (19), the worm (21) is meshedly connected to the worm wheel (20), a motor (22) is installed at the bottom of the connecting cylinder (13), and the output end of the motor (22) is fixedly connected to the worm (21).
4. The hopperless thinner according to claim 1, characterized in that: One side of the closed cover (14) is fixedly connected to a support inner frame (23), one side of the support inner frame (23) is fixedly connected to the support column (5), and an outer side of the connecting tube (13) is installed with a mounting outer ring (15), one side of the mounting outer ring (15) is connected to the support column (5) by bolts.
5. The hopperless thinner according to claim 1, characterized in that: A control box (4) is installed on the top of the support platform (1), and a weighing platform (2) is installed on the top of the support platform (1).
6. The hopperless thinner according to claim 1, characterized in that: A moving wheel (3) is installed at the bottom of the support platform (1), and a cylinder (10) is installed inside the support frame (9). The output end of the cylinder (10) is fixedly connected to the inner sliding support block (18).