Compact full-accompanying filling machine

Abstract

The utility model discloses a compact full accompanying type filling machine, which belongs to the technical field of vacuum filling machines, and structurally comprises a mechanical cabinet and a steel frame, a vacuum pump is arranged at the lower part in the mechanical cabinet, a filling pump is arranged above the vacuum pump, a liquid storage tank is arranged above the filling pump, and a suction pipeline is arranged above the liquid storage tank; a filling pipeline is installed on the right side of the liquid storage tank, a vacuum pipeline is installed on the right side of the suction pipeline, and the mechanical cabinet is installed below the steel frame. And various components with equipment functions are arranged in the equipment, so that the overall layout is simple, and the assembly and maintenance are convenient. According to the technical scheme, all vacuum, filling and back-suction pipelines and the liquid storage function are achieved in the accompanying equipment; several kinds of liquid equipment can be combined at will; only the liquid supplementing function station in the whole equipment is line-side equipment, and the equipment can be canceled when a far-end liquid supply requirement exists, so that the manpower and the field space are saved, and the automation level is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of vacuum filling machines, in particular to a compact fully portable filling machine. Background Art

[0002] Mobile dispensing machines are used for dispensing fluids (such as liquid fuels, lubricants, and chemical reagents). They can flexibly control dispensing volumes based on varying needs and are particularly useful in gas stations, factory production lines, and vehicle repair shops. Currently, mobile dispensing machines that handle multiple liquids utilize a semi-mobile mechanism, relegating the dispensing machine's liquid storage, partial filling, partial backfilling, and refilling functions to lineside equipment, with only the vacuum, partial filling, and partial backfilling functions being available. Since semi-mobile dispensing machines cannot be fully mobile, they require a large fixed structure to ensure stable dispensing, a buffer waiting area, and a large footprint. Furthermore, juggling two modes requires a complex system for adjusting the position of dispensing components. This also complicates the control system, which must handle multiple scenarios, resulting in low efficiency and limited flexibility. Utility Model Content

[0003] In order to solve the above-mentioned deficiencies in the prior art, the purpose of the present invention is to provide a compact fully portable filling machine.

[0004] The technical solution adopted by the utility model to solve its technical problems is:

[0005] A compact fully portable filling machine includes a mechanical cabinet, a vacuum pump is installed at the bottom of the mechanical cabinet, a filling pump is installed above the vacuum pump, a liquid storage tank is installed above the filling pump, a back-suction pipeline is installed above the liquid storage tank, a filling pipeline is installed on the right side of the liquid storage tank, a vacuum pipeline is installed on the right side of the back-suction pipeline, a gun mount is installed below the mechanical cabinet, an electric control cabinet is installed at one end of the gun mount, a bridge is installed on one side of the steel frame, a liquid replenishing station is installed below the bridge, and a crossbeam is installed above the steel frame.

[0006] Preferably, the mechanical cabinets include a plurality of mechanical cabinets, which are respectively used to store antifreeze, refrigerant, brake fluid, washing fluid, lubricating oil and power steering fluid, and can be freely combined and arranged according to actual use requirements.

[0007] Preferably, the crossbeam connects the steel frames on both sides to realize equipment configuration on both sides of the line.

[0008] Preferably, a vehicle production line is provided below the steel frame.

[0009] Preferably, the electric control cabinet and several mechanical cabinets form a fully portable filling machine.

[0010] Preferably, the fluid replenishment station is installed on one side of the equipment.

[0011] Compared with the prior art, the beneficial effects of the present invention are:

[0012] 1. The compact, fully portable dispensing machine exemplified in this utility model features a highly sophisticated design. All vacuum, filling, and return lines, as well as liquid storage functions, are integrated into the portable device. This highly integrated design avoids complex external connections and excessive auxiliary structures, significantly simplifying the system architecture. This makes both operation and maintenance more convenient, reduces potential failure points, and improves the overall stability and reliability of the device.

[0013] 2. The compact, fully portable dispensing machine illustrated in this utility model is designed with diverse user needs in mind. Devices for various liquids can be freely combined, like building blocks, allowing users to easily adjust the device's functional configuration based on their specific dispensing needs. This feature transcends the fixed functionality of traditional dispensing machines, seamlessly adapting to both single-liquid and mixed-liquid dispensing scenarios, providing highly personalized solutions for diverse production processes.

[0014] 3. The compact, fully portable filling machine illustrated in this utility model is particularly noteworthy for its compactness. Its compact dimensions ensure it does not take up excessive space. Whether located next to a narrow production line or within a limited workshop, it can be easily installed, saving valuable space for businesses.

[0015] 4. The compact, fully portable dispensing machine illustrated in this utility model offers unique advantages as a lineside device. It features a single refill station. This simple design allows it to meet basic refill requirements while also being well-suited for lineside operations. Furthermore, it offers high flexibility, allowing the device to be eliminated when remote refilling is required. This design fully accounts for diverse production layouts and refill methods, providing companies with more options for equipment configuration and effectively reducing equipment costs and resource waste. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Other features, objects and advantages of the present application will become more apparent from the detailed description of non-limiting embodiments made with reference to the following drawings:

[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0018] Figure 2 This is a schematic diagram of the internal structure of the mechanical cabinet of the utility model;

[0019] In the figure: 1. Mechanical cabinet; 2. Steel frame; 3. Vacuum pump; 4. Filling pump; 5. Liquid storage tank; 6. Return suction pipeline; 7. Filling pipeline; 8. Vacuum pipeline; 9. Gun rack; 10. Electric control cabinet; 11. Fluid filling station; 12. Crossbeam; 13. Vehicle production line; 14. Bridge. DETAILED DESCRIPTION

[0020] The technical solution of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0021] The components of the embodiments of the present invention generally described and shown in the drawings herein may be arranged and designed in a variety of different configurations. Therefore, the following detailed description of the embodiments of the present invention provided in the drawings is not intended to limit the scope of the claimed invention, but rather merely represents selected embodiments of the present invention.

[0022] Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative work shall fall within the scope of protection of the present invention.

[0023] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating positions or relationships, are based on the positions or relationships shown in the accompanying drawings and are intended solely to facilitate the description of this utility model and simplify the description. They do not indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0024] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections; direct connections, indirect connections through an intermediate medium, and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances.

[0025] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. It should also be noted that, for ease of description, only the parts related to the utility model are shown in the drawings.

[0026] Example:

[0027] See also Figure 1-2 , the utility model provides a technical solution:

[0028] A compact fully portable filling machine includes a mechanical cabinet 1, a vacuum pump 3 is installed at the bottom of the mechanical cabinet 1, a filling pump 4 is installed above the vacuum pump 3, a liquid storage tank 5 is installed above the filling pump 4, a back-suction pipeline 6 is installed above the liquid storage tank 5, a filling pipeline 7 is installed on the right side of the liquid storage tank 5, and a vacuum pipeline 8 is installed on the right side of the back-suction pipeline 6. A gun rack 9 is installed at the bottom of the mechanical cabinet 1, an electric control cabinet 10 is installed at one end of the gun rack 9, a bridge 14 is installed on one side of the steel frame 2, a liquid replenishing station 11 is installed below the bridge 14, and a crossbeam 12 is installed above the steel frame 2.

[0029] Specifically, the mechanical cabinets 1 include a plurality of mechanical cabinets 1, and the plurality of mechanical cabinets 1 are respectively used to store antifreeze, refrigerant, brake fluid, washing fluid, lubricating oil and power steering fluid, and can be freely combined and arranged according to actual use requirements.

[0030] Specifically, the crossbeam 12 connects the steel frames 2 on both sides to realize the equipment configuration on both sides of the line.

[0031] Specifically, a vehicle production line 13 is provided below the steel frame 2 .

[0032] Specifically, the electric control cabinet 10 and several mechanical cabinets 1 form a fully portable filling machine.

[0033] Specifically, the fluid replenishing station 11 is installed on one side of the equipment.

[0034] Specifically, the installation structure of the liquid filling station 11 on the steel structure is connected by a bridge frame 14, and the interior is a liquid pipeline and an electric cable gas pipe, which transports filling liquid and electricity to the equipment on the other side.

[0035] Working principle:

[0036] First, the vacuum pump 3 located at the bottom of the mechanical cabinet 1 starts to evacuate the vacuum line 8, creating the required vacuum environment for the entire filling process. This vacuum environment helps ensure the accuracy and efficiency of filling and prevents air from entering.

[0037] The liquid storage tank 5 is used to store the liquid to be filled. Before filling, the liquid is in a stable storage state. When filling is needed, the filling pump 4 starts working, and it extracts liquid from the liquid storage tank 5 and transports the liquid through the filling pipeline 7.

[0038] During the filling process, the return suction line 6 plays an important role. When the filling operation is completed or when filling needs to be stopped due to special circumstances, the return suction line 6 can suck back the liquid remaining in the filling gun tip and nearby pipes, preventing liquid dripping, ensuring a clean working environment, and avoiding liquid waste and contamination of surrounding equipment and products.

[0039] The gun rack 9 is used to position and secure the filling gun, ensuring it is properly positioned for easy operation. The electrical control cabinet 10 acts as the "brain" of the filling machine, controlling the start and stop of various components, such as the vacuum pump 3 and the filling pump 4, as well as their operating parameters, ensuring the entire filling process proceeds stably according to pre-set procedures. The electrical control cabinet 10 can be a conventional electrical control cabinet for vacuum filling machines, and its structure and principles are based on existing technology.

[0040] The refill station 11 is responsible for replenishing the liquid in the liquid storage tank 5 when the liquid is insufficient, thereby maintaining the continuous operation of the filling machine. To meet different liquid filling needs, the mechanical cabinet 1 can be combined with antifreeze, refrigerant, brake fluid, washer fluid, lubricating oil, power steering fluid, etc., so the filling mode can be adjusted according to actual conditions.

[0041] Furthermore, the filling machine's steel frame 2 and crossbeam 12 form a stable support structure, allowing the equipment to be securely installed on both sides of the line (connected by crossbeam 12), adapting to diverse operating scenarios, such as vehicle production lines 13. The bridge 14 also plays a specific role in the overall layout and connection of the equipment, ensuring rational and orderly connections between various components and guaranteeing that the filling machine, despite its compact design, can efficiently and stably complete filling tasks. Whether for near-end rehydration or, in special circumstances, to meet remote fluid supply needs (with the option of eliminating the rehydration station 11), the entire equipment can be flexibly adjusted to meet diverse production needs.

[0042] The above description is merely a preferred embodiment of the present application and an illustration of the technical principles employed. Those skilled in the art should understand that the scope of the utility model disclosed herein is not limited to technical solutions formed by a specific combination of the aforementioned technical features. It also encompasses other technical solutions formed by any combination of the aforementioned technical features or their equivalents, without departing from the concept of the utility model. For example, a technical solution formed by replacing the aforementioned features with (but not limited to) technical features with similar functions disclosed in this application.

[0043] Except for the technical features described in the specification, the remaining technical features are known technologies to those skilled in the art. In order to highlight the innovative features of the present invention, the remaining technical features will not be described here in detail.

Claims

1. A compact, fully portable filling machine, comprising a mechanical cabinet (1), characterized in that: A steel frame (2) is installed above the mechanical cabinet (1), a vacuum pump (3) is installed below the inside of the mechanical cabinet (1), a filling pump (4) is installed above the vacuum pump (3), a liquid storage tank (5) is installed above the filling pump (4), a return suction pipeline (6) is installed above the liquid storage tank (5), a filling pipeline (7) is installed on the right side of the liquid storage tank (5), a vacuum pipeline (8) is installed on the right side of the return suction pipeline (6), a gun rack (9) is installed below the mechanical cabinet (1), an electric control cabinet (10) is installed at one end of the gun rack (9), a bridge (14) is installed on one side of the steel frame (2), a liquid replenishing station (11) is installed below the bridge (14), and a crossbeam (12) is installed above the steel frame (2).

2. A compact portable filling machine according to claim 1, characterized in that: The mechanical cabinets (1) include a plurality of mechanical cabinets (1), each of which is used to store antifreeze, refrigerant, brake fluid, washing fluid, lubricating oil, and power steering fluid, and can be freely combined and arranged according to actual use requirements.

3. A compact portable filling machine according to claim 1, characterized in that: The crossbeam (12) connects the steel frames (2) on both sides to achieve equipment configuration on both sides of the line body.

4. A compact portable filling machine according to claim 1, characterized in that: A vehicle production line (13) is provided below the steel frame (2).

5. A compact portable filling machine according to claim 1, characterized in that: The electric control cabinet (10) and several mechanical cabinets (1) form a fully portable filling machine.

6. A compact portable filling machine according to claim 1, characterized in that: The rehydration station (11) is installed on one side of the equipment.

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