Slag salvaging device for lead pan

By designing an automated lead pot slag scooping device and using a linear module and a motor-driven screw structure to achieve automated scooping of copper slag, the problems of high labor intensity and safety hazards of manual slag scooping are solved, and the efficiency and safety of slag scooping are improved.

CN223422741UActive Publication Date: 2025-10-10JIYUAN SANHE THERMAL ENERGY ENVIRONMENTAL PROTECTION CO LTD
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Patent Information

Application Number
CN202422948157.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-02
Publication Date
2025-10-10
Estimated Expiration
2034-12-02

AI Technical Summary

Technical Problem

The existing lead pot slag removal device relies on manual operation, which is labor-intensive, inefficient, and has a high risk of worker injury due to splashing slag.

Method used

A lead pot slag scooping device is designed, which adopts an automated moving structure and salvage structure, including a linear module, a guide rod, a motor-driven screw and a flip drive structure to achieve automated slag scooping and height adjustment.

Benefits of technology

It reduces the labor intensity of the staff, improves the efficiency of slag removal, avoids worker injuries caused by slag splashing, and ensures the safety and efficiency of the slag removal process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a lead pan slag salvaging device in the technical field of lead alloy manufacturing, which comprises a bottom plate and a lead pan body, the lead pan body is fixedly mounted at the upper end of the bottom plate, a storage box body is arranged on one side of the lead pan body, a discharging box body is arranged on the other side of the lead pan body, a moving structure is arranged on the rear side of the upper end of the bottom plate, and the moving structure is connected with the lead pan body. The moving structure comprises a fixing frame, a linear module, two guide rods and a moving frame. The moving structure and the fishing structure are matched, copper dross on the surface of the lead pan body is fished through the fishing net frame, an automatic fishing mode is adopted, and the overall labor intensity of workers can be effectively reduced.
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Description

TECHNICAL FIELD

[0001] The utility model relates to lead alloy manufacturing technical field, concretely is a lead pot salvaging residue device. BACKGROUND

[0002] The environmental protection problem that current lead smelting industry generally exists is the low air pollution problem of the refined lead pot and the crude lead copper removal pot, and the main pollutant is lead vapor (''lead smoke''), since the crude lead copper removal pot is generally crude lead and residual electrode cold state into the pot, a thick copper dross is formed on the surface of the lead pot, and the salvaging residue device is needed to salvage the residue, and the current salvaging residue is mainly manual salvaging residue using the iron shovel, which has high labor intensity and low efficiency, and influences the progress of the refining, and the residual slag splashes in the salvaging process, which causes the high temperature burn of the workers or the residual slag injury, therefore, a new technical scheme needs to be designed to solve the problem. SUMMARY

[0003] The utility model discloses a kind of lead pot salvaging residue devices, to solve the problem that the existing lead pot salvaging residue device is raised in the prior art, salvaging residue is mainly manual salvaging residue using the iron shovel, which has high labor intensity and low efficiency, and influences the progress of the refining, and residual slag splashes in the salvaging process, which causes the high temperature burn of the workers or the residual slag injury.

[0004] To achieve the above object, the utility model provides the following technical scheme: a kind of lead pot salvaging residue device, including bottom plate and lead pot body, characterized in that, the lead pot body is fixedly installed on the upper end of the bottom plate, the lead pot body one side is equipped with storage box, the lead pot body other side is equipped with discharge box, the bottom plate upper end rear side is equipped with moving structure, the moving structure includes fixed frame, linear module, two guide rods and moving frame;

[0005] The fixed frame is fixedly installed on the upper end rear side of the bottom plate, the linear module is fixedly installed on the upper end center of the fixed frame, two guide rods are installed on the upper end of the fixed frame two sides respectively, and the moving frame rear end is movably sleeved on the upper end of two guide rods and connected with the driving end of the linear module.

[0006] As a kind of lead pot salvaging residue device of the utility model preferably, two vertical rods are arranged in the moving frame, and a moving connection structure is movably sleeved on the upper end of the two vertical rods, the moving connection structure includes a moving block, a lead screw, a motor and a mounting plate.

[0007] The moving block is movably sleeved on the upper end of the two vertical rods, the lead screw is movably embedded in the moving frame and the moving block, the motor is installed on the upper end of the moving frame, and the driving end is connected with the lead screw, and the mounting plate is fixedly installed on one side of the moving block.

[0008] As a preferred lead pot slag scooping device of the present invention, a salvage structure is provided at the lower end of the mounting plate, and the salvage structure includes two connecting rods, two hinge seats and a salvage net frame;

[0009] The two connecting rods are respectively installed on both sides of the lower end of the mounting plate, the two hinge seats are respectively hinged to the two connecting rods, and the upper end of one side of the salvage net frame is fixedly connected to the two hinge seats.

[0010] As a preferred lead pot slag scooping device of the present invention, a flip driving structure is provided between the salvaging net frame and the two connecting rods, and the flip driving structure includes a connecting plate, a hinged rod and an electric push rod;

[0011] The connecting plate is fixedly installed at the center of the upper end of the salvage net frame, the two ends of the hinged rod are respectively fixedly installed on one side of the two connecting rods, and the two ends of the electric push rod are respectively hinged to the connecting plate and the hinged rod.

[0012] As a preferred embodiment of the lead pot slag scooping device of the present invention, a connection reinforcement rib is provided at the connection between the fixing frame and the bottom plate.

[0013] As a preferred lead pot slag scooping device of the present invention, box support rods are provided between the storage box and the discharge box and the bottom plate.

[0014] As a preferred lead pot slag scooping device of the present invention, the connection between the mounting plate and the screw rod is processed with an internal thread.

[0015] Compared with the prior art, the beneficial effects of the present invention are: the arrangement of the lead pot slag scooping device is reasonable in structure design;

[0016] 1. The mobile structure cooperates with the salvage structure, and the salvage net frame is used to salvage the copper slag on the surface of the lead pot body. The use of an automated salvage method can effectively reduce the overall labor intensity of the staff;

[0017] 2. At the same time, through the provision of a mobile connection structure, the overall height of the salvage net frame can be adjusted according to the overall height of the liquid level in the lead pot body, so as to meet the salvage needs of copper slag at different liquid levels and ensure the overall salvage effect of copper slag. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the main three-dimensional structure of the utility model;

[0019] Figure 2 This is a side view schematic diagram of the three-dimensional structure of the utility model;

[0020] Figure 3This is a schematic diagram of the main structure of the utility model;

[0021] Figure 4 This is a schematic structural diagram of point A of the present utility model.

[0022] In the figure: 1. Base plate, 2. Lead pot body, 3. Storage box, 4. Discharge box, 5. Fixed frame, 6. Linear module, 7. Guide rod, 8. Moving frame, 9. Vertical rod, 10. Moving block, 11. Screw, 12. Motor, 13. Mounting plate, 14. Connecting rod, 15. Hinge seat, 16. Salvage net frame, 17. Connecting plate, 18. Articulated rod, 19. Electric push rod, 20. Connecting reinforcement rib, 21. Box support rod. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0024] See also Figure 1-4 , the utility model provides a technical solution:

[0025] In this technical solution, a lead pot slag scooping device includes a base plate 1 and a lead pot body 2. The lead pot body 2 is fixedly mounted on the upper end of the base plate 1. A storage box 3 is provided on one side of the lead pot body 2, and a discharge box 4 is provided on the other side of the lead pot body 2. A movable structure is provided on the rear side of the upper end of the base plate 1. The movable structure includes a fixed frame 5, a linear module 6, two guide rods 7, and a movable frame 8.

[0026] The fixed frame 5 is fixedly installed on the rear side of the upper end of the base plate 1, the linear module 6 is fixedly installed at the center of the upper end of the fixed frame 5, the two guide rods 7 are respectively installed on both sides of the upper end of the fixed frame 5, and the rear end of the movable frame 8 is movably sleeved on the upper ends of the two guide rods 7 and connected to the driving end of the linear module 6.

[0027] In this technical solution, when salvaging the copper slag in the lead pot body 2, the staff first drives the linear module 6 at the upper end of the fixed frame 5, and through the cooperation of the linear module 6 and the two guide rods 7, moves the movable frame 8 to one side of the lead pot body 2.

[0028] In some technical solutions, reference Figure 1 , two vertical poles 9 are provided in the mobile frame 8, and the upper ends of the two vertical poles 9 are movably covered with a mobile connection structure, which includes a mobile block 10, a screw rod 11, a motor 12 and a mounting plate 13;

[0029] The moving block 10 is movably mounted on the upper ends of the two vertical rods 9, the screw rod 11 is movably embedded in the moving frame 8 and the moving block 10, the motor 12 is installed on the upper end of the moving frame 8, and the driving end is connected to the screw rod 11, and the mounting plate 13 is fixedly installed on one side of the moving block 10.

[0030] In this technical solution, the motor 12 at the upper end of the movable frame 8 is driven according to the height of the copper slag liquid level in the lead pot body 2. The motor 12 cooperates with the screw rod 11 to change the overall height of the movable block 10 at the upper end of the screw rod 11 and the vertical rod 9, thereby adjusting the salvage height of the salvage net frame 16.

[0031] In some technical solutions, reference Figure 1 , a salvage structure is provided at the lower end of the mounting plate 13, and the salvage structure includes two connecting rods 14, two hinge seats 15 and a salvage net frame 16;

[0032] Two connecting rods 14 are respectively installed on both sides of the lower end of the mounting plate 13 , two hinge seats 15 are respectively hinged to the two connecting rods 14 , and the upper end of one side of the salvage net frame 16 is fixedly connected to the two hinge seats 15 .

[0033] A flip drive structure is provided between the salvage net frame 16 and the two connecting rods 14, and the flip drive structure includes a connecting plate 17, a hinged rod 18 and an electric push rod 19;

[0034] The connecting plate 17 is fixedly mounted at the center of the upper end of the salvage net frame 16 , the two ends of the hinged rod 18 are respectively fixedly mounted on one side of the two connecting rods 14 , and the two ends of the electric push rod 19 are respectively hinged to the connecting plate 17 and the hinged rod 18 .

[0035] In this technical solution, during the salvage process, the copper slag is salvaged through the salvage net frame 16. When the salvage is completed, the electric push rod 19 located between the hinge rod 18 and the connecting plate 17 contracts. Under the action of the two hinge seats 15, the salvage net frame 16 rotates at the lower ends of the two connecting rods 14, so that the angle of the salvage net frame 16 changes, thereby preventing the copper slag in the salvage net frame 16 from spilling.

[0036] In some technical solutions, reference Figure 1 A connecting reinforcement rib 20 is provided at the connection between the fixing frame 5 and the bottom plate 1, a box support rod 21 is provided between the storage box 3 and the discharge box 4 and the bottom plate 1, and an internal thread is processed at the connection between the mounting plate 13 and the screw rod 11.

[0037] Working principle: When salvaging the copper slag in the lead pot body 2, the staff first drives the linear module 6 at the upper end of the fixed frame 5, and the linear module 6 cooperates with the two guide rods 7 to move the mobile frame 8 to one side of the lead pot body 2. Then, according to the copper slag liquid level in the lead pot body 2, the motor 12 at the upper end of the mobile frame 8 is driven. The motor 12 cooperates with the screw rod 11 to change the overall height of the moving block 10 on the screw rod 11 and the upper end of the vertical rod 9, and adjust the salvage height of the salvage net frame 16. The salvage net frame 16 is driven by the linear module 6 to salvage the copper slag. When the salvage is completed, the electric push rod 19 located between the hinge rod 18 and the connecting plate 17 is retracted. Under the action of the two hinge seats 15, the salvage net frame 16 is rotated at the lower ends of the two connecting rods 14, so that the angle of the salvage net frame 16 is changed to prevent the copper slag in the salvage net frame 16 from spilling. Finally, the copper slag is transported to the designated position through the discharge box 4.

[0038] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.

[0039] While the present invention has been described above with reference to exemplary embodiments, various modifications may be made and equivalent components may be substituted without departing from the scope of the present invention. In particular, as long as no structural conflicts exist, the various features of the disclosed embodiments may be combined with one another in any manner. The omission of an exhaustive description of these combinations in this specification is solely for the sake of space and resource conservation. Therefore, the present invention is not limited to the specific embodiments disclosed herein, but encompasses all technical solutions within the scope of the claims.

Claims

1. A lead pot slag removal device, comprising a bottom plate (1) and a lead pot body (2), characterized in that: The lead pot body (2) is fixedly mounted on the upper end of the bottom plate (1); a storage box (3) is provided on one side of the lead pot body (2); a discharge box (4) is provided on the other side of the lead pot body (2); a movable structure is provided on the rear side of the upper end of the bottom plate (1); the movable structure comprises a fixed frame (5), a linear module (6), two guide rods (7) and a movable frame (8); The fixed frame (5) is fixedly mounted on the rear side of the upper end of the base plate (1), the linear module (6) is fixedly mounted at the center of the upper end of the fixed frame (5), the two guide rods (7) are respectively mounted on both sides of the upper end of the fixed frame (5), and the rear end of the movable frame (8) is movably mounted on the upper ends of the two guide rods (7) and is connected to the driving end of the linear module (6).

2. A lead pot slag removal device according to claim 1, characterized in that: Two vertical poles (9) are provided in the movable frame (8), and the upper ends of the two vertical poles (9) are movably sleeved with a movable connection structure, and the movable connection structure includes a movable block (10), a screw rod (11), a motor (12) and a mounting plate (13); The moving block (10) is movably mounted on the upper ends of the two vertical rods (9); the screw rod (11) is movably embedded in the moving frame (8) and the moving block (10); the motor (12) is mounted on the upper end of the moving frame (8), and the driving end is connected to the screw rod (11); and the mounting plate (13) is fixedly mounted on one side of the moving block (10).

3. A lead pot slag removal device according to claim 2, characterized in that: A salvage structure is provided at the lower end of the mounting plate (13), and the salvage structure comprises two connecting rods (14), two hinge seats (15) and a salvage net frame (16); The two connecting rods (14) are respectively installed on both sides of the lower end of the mounting plate (13), the two hinge seats (15) are respectively hinged to the two connecting rods (14), and the upper end of one side of the salvage net frame (16) is fixedly connected to the two hinge seats (15).

4. A lead pot slag removal device according to claim 3, characterized in that: A flip drive structure is provided between the salvage net frame (16) and the two connecting rods (14), and the flip drive structure comprises a connecting plate (17), a hinged rod (18) and an electric push rod (19); The connecting plate (17) is fixedly mounted at the center of the upper end of the salvage net frame (16), the two ends of the hinged rod (18) are respectively fixedly mounted on one side of the two connecting rods (14), and the two ends of the electric push rod (19) are respectively hinged to the connecting plate (17) and the hinged rod (18).

5. The lead pot slag removal device according to claim 1, characterized in that: A connection reinforcement rib (20) is provided at the connection between the fixing frame (5) and the bottom plate (1).

6. A lead pot slag removal device according to claim 1, characterized in that: A box support rod (21) is provided between the storage box (3) and the discharge box (4) and the bottom plate (1).

7. A lead pot slag removal device according to claim 2, characterized in that: An internal thread is processed at the connection between the mounting plate (13) and the screw rod (11).