Hydrophilic softening finishing equipment for polyester fabric production

By introducing an atomizer to generate steam to remove wrinkles and an intelligent water replenishment mechanism into polyester fabric production equipment, the problem of inconvenience in smoothing of existing equipment has been solved, efficient flattening of fabrics and intelligent water source management have been achieved, and production efficiency and quality have been improved.

CN223422952UActive Publication Date: 2025-10-10ANHUI HONGMEIDA TEXTILE TECH CO LTD
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Patent Information

Application Number
CN202422671253.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-04
Publication Date
2025-10-10
Estimated Expiration
2034-11-04

AI Technical Summary

Technical Problem

During the softening and finishing process of existing polyester fabric production equipment, the device is not convenient for smoothing the fabric and requires external auxiliary equipment for secondary smoothing, which reduces the intelligent effect.

Method used

A hydrophilic softening finishing equipment for polyester fabric production was designed. An atomizer was used to generate steam to remove wrinkles from the fabric. An intelligent water replenishment mechanism was used to automatically replenish water. An encoder and controller were combined to calculate water consumption and achieve intelligent control.

Benefits of technology

It improves the flatness of the fabric, simplifies the finishing process, avoids the secondary smoothing operation of external equipment, and ensures the stability and intelligent level of processing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses hydrophilic soft finishing equipment for polyester fabric production, and relates to the technical field of polyester production equipment. The hydrophilic soft finishing equipment for polyester fabric production comprises a box body, an ironing mechanism used for finishing polyester fabric is fixedly installed on one side of the top in the box body, an intelligent water supplementing mechanism is fixedly installed on one side of the bottom in the box body, the ironing mechanism comprises a water tank, and an atomizer is fixedly installed on one side of the water tank through a pipe fitting; and two groups of shaft seat plates are fixedly mounted on one side of the top in the box body. The atomizer is powered on to operate to generate suction force to suck a water source stored in the water tank, the water source is atomized and then conveyed into the spray pipe through the three-way pipe, the atomized water source can be conveyed into the roller body through the spray pipe, and the heating pipe is powered on to operate to heat water mist. The water mist is heated to be converted into steam, the steam is used in cooperation with the roller body, the purpose of removing wrinkles on the polyester fabric can be achieved, and the function of improving the flatness of the polyester fabric is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of polyester production equipment, in particular to a hydrophilic softening finishing device for polyester fabric production. Background Art

[0002] When processing polyester fabrics, they are often softened and finished. Polyester fabrics are treated with various chemical agents and subjected to mechanical tension, which not only deforms the structure but also causes stiffness and roughness in the hand. Softening finishing is a process to make up for the softness of polyester fabrics. Softening finishing equipment is needed to improve the softness of polyester fabrics.

[0003] When processing polyester fabrics, softening and finishing equipment is needed. Among them, the "Fabric Winding Equipment for Clothing Processing" disclosed with the publication number "CN207275814U" has solved the various drawbacks of fabric wrinkling and quality impact during winding due to insufficient tension of the fabric.

[0004] However, there are still many defects in the actual use of polyester production equipment with similar structures. For example, the device in the existing technology is not convenient for smoothing polyester fabrics, and external auxiliary equipment is required to perform secondary smoothing operations on the polyester fabrics, which complicates the process of finishing the polyester fabrics and reduces the intelligent effect of the device. Therefore, it is necessary to design a hydrophilic softening finishing equipment for polyester fabric production. Utility Model Content

[0005] In view of the deficiencies in the prior art, the utility model provides a hydrophilic softening finishing device for polyester fabric production to solve the above problems.

[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions: A hydrophilic softening finishing device for polyester fabric production, comprising a box body, an ironing mechanism for finishing polyester fabrics is fixedly installed on the top side of the box body, and an intelligent water replenishing mechanism is fixedly installed on the bottom side of the box body;

[0007] The ironing mechanism includes a water tank, an atomizer is fixedly mounted on one side of the water tank via a pipe, two sets of shaft seat plates are fixedly mounted on one side of the top of the tank, rollers are rotatably mounted on the inner sides of the shaft seat plates at equal intervals, multiple sets of heating tubes are equidistantly mounted inside the rollers, and a nozzle is movably mounted on the inner sides of the rollers via a hollow bearing seat, and one end of the nozzle is fixedly connected to one side of the atomizer via a tee pipe;

[0008] The intelligent water replenishing mechanism comprises a fixed box, and a solenoid valve tube is fixedly installed on one side of the fixed box.

[0009] Preferably, a controller is fixedly mounted on the front side of the box, and a display screen is fixedly mounted on the front side of the controller.

[0010] Preferably, a storage box is fixedly installed at the bottom end of the solenoid valve tube, a measuring roller is rotatably installed inside the storage box, an encoder is fixedly installed on one side of the storage box, and one end of the encoder is fixedly connected to one end of the measuring roller.

[0011] Preferably, a collecting box is fixedly mounted at the bottom center of the box body, two groups of electric rods are fixedly mounted on the outside of the collecting box, and a dehydration rack is fixedly mounted on the output end of the electric rod.

[0012] Preferably, a mounting frame is fixedly installed at the top center of the box body, and multiple groups of dehydration rollers are rotatably installed inside the mounting frame.

[0013] Preferably, a constant-speed motor is fixedly mounted on one side of the storage box, and a resistance roller is fixedly mounted on the output end of the constant-speed motor.

[0014] Beneficial effects

[0015] The utility model provides a hydrophilic softening finishing device for polyester fabric production. Compared with the existing technology, it has the following advantages:

[0016] 1. The atomizer is powered on to generate suction to absorb the water stored in the water tank, and after atomization, it is transported to the inside of the nozzle through the three-way pipe. The atomized water can then be transported to the inside of the roller through the nozzle, and the water mist is heated by the heating tube. The water mist is converted into steam by heat and used in conjunction with the roller to remove wrinkles on polyester fabrics, thereby improving the flatness of polyester fabrics, avoiding the need to use external auxiliary equipment for secondary smoothing of polyester fabrics, and simplifying the polyester fabric finishing process.

[0017] 2. Winding up the polyester fabric through external equipment can drive the polyester fabric to move inside the device. The moving polyester fabric can drive the measuring roller to rotate. The measuring roller can be used in conjunction with the encoder to obtain the real-time length of the polyester fabric. The water consumption inside the storage box can be calculated by cooperating with the controller. When the water consumption reaches the specified value, the controller controls the solenoid valve tube to energize and open, allowing water to enter the storage box for replenishment, realizing the function of intelligent water replenishment, avoiding the polyester fabric from being affected by the water source inside the device, and ensuring the stable effect of subsequent polyester fabric processing. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0019] Figure 2This is a schematic diagram of the partial structure of the ironing mechanism of the present invention;

[0020] Figure 3 This is a schematic diagram of the partial structure of the intelligent water replenishment mechanism of the utility model;

[0021] Figure 4 This is a schematic diagram of the partial structure of the collection box of the present utility model.

[0022] In the figure: 1. Box body; 101. Controller; 2. Ironing mechanism; 201. Water tank; 202. Atomizer; 203. Shaft seat plate; 204. Roller body; 205. Heating tube; 206. Nozzle; 3. Intelligent water replenishment mechanism; 301. Fixed box; 302. Solenoid valve tube; 303. Storage box; 304. Encoder; 305. Measuring roller; 4. Collection box; 401. Electric rod; 402. Dehydration rack; 5. Mounting rack; 501. Dehydration roller; 6. Constant speed motor; 601. Contact roller. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0024] See also Figures 1-4 , this utility model provides two technical solutions:

[0025] The first embodiment: A hydrophilic softening finishing device for polyester fabric production, comprising a housing 1, an ironing mechanism 2 for finishing polyester fabric fixedly mounted on the top side of the interior of the housing 1, and an intelligent water replenishing mechanism 3 fixedly mounted on the bottom side of the interior of the housing 1;

[0026] The ironing mechanism 2 includes a water tank 201, with an atomizer 202 fixedly mounted on one side of the water tank 201 via a pipe. Two sets of shaft base plates 203 are fixedly mounted on one side of the top of the interior of the box 1. Rollers 204 are rotatably mounted on the inside of the shaft base plates 203 at equal intervals. Multiple sets of heating tubes 205 are evenly mounted inside the rollers 204. A nozzle 206 is movably mounted on the inside of the rollers 204 via a hollow bearing seat. One end of the nozzle 206 is fixedly connected to one side of the atomizer 202 via a tee.

[0027] The intelligent water replenishment mechanism 3 includes a fixed box 301, a solenoid valve tube 302 is fixedly installed on one side of the fixed box 301, a collection box 4 is fixedly installed at the bottom center of the box body 1, two sets of electric rods 401 are fixedly installed on the outside of the collection box 4, and a dehydration rack 402 is fixedly installed at the output end of the electric rod 401;

[0028] A mounting frame 5 is fixedly installed at the top center of the box body 1, and multiple groups of dehydration rollers 501 are rotatably installed inside the mounting frame 5. A uniform speed motor 6 is fixedly installed on one side of the storage box 303, and a resistance roller 601 is fixedly installed at the output end of the uniform speed motor 6.

[0029] The uniform speed motor 6 is powered on to drive the friction roller 601 to rotate. The rotating friction roller 601 can resist the polyester fabric, so that the polyester fabric is fully in contact with the water source containing the hydrophilic softener in the storage box 303, thereby facilitating the subsequent collection and sorting of the polyester fabric.

[0030] The mounting frame 5 provides a mounting position for the dehydration roller 501. The dehydration roller 501 cooperates with the dehydration frame 402 to facilitate the dehydration of the water contained in the polyester fabric. The electric rod 401 is powered on to drive the dehydration frame 402 to move vertically, so that the dehydration frame 402 contacts the polyester fabric and cooperates with the dehydration roller 501 to dehydrate the polyester fabric.

[0031] The atomizer 202 is powered on to generate suction to absorb the water stored in the water tank 201, and after atomization, it is transported to the inside of the nozzle 206 through the three-way pipe. The atomized water can then be transported to the inside of the roller body 204 through the nozzle 206, and the water mist is heated by the heating tube 205. The water mist is converted into steam by the heat and used in conjunction with the roller body 204 to remove wrinkles on the polyester fabric, thereby achieving the function of improving the flatness of the polyester fabric.

[0032] The second embodiment is mainly different from the first embodiment in that: a controller 101 is fixedly installed on the front side of the box body 1, and a display screen is fixedly installed on the front side of the controller 101; a storage box 303 is fixedly installed on the bottom end of the solenoid valve tube 302, a measuring roller 305 is rotatably installed inside the storage box 303, an encoder 304 is fixedly installed on one side of the storage box 303, and one end of the encoder 304 is fixedly connected to one end of the measuring roller 305.

[0033] The controller 101 is electrically connected to the internal electrical equipment of the device through wires, which facilitates the operator to intelligently control the power supply and operation of the internal electrical equipment of the device;

[0034] By rolling up the polyester fabric through an external device, the polyester fabric can be driven to move inside the device. The moving polyester fabric can drive the measuring roller 305 to rotate. The measuring roller 305 can be used in conjunction with the encoder 304 to obtain the real-time length of the polyester fabric. By cooperating with the controller 101, the water consumption inside the storage box 303 can be calculated. When the water consumption reaches a specified value, the controller 101 controls the solenoid valve tube 302 to be energized and open, allowing water to enter the storage box 303 for replenishment, thereby realizing the function of intelligent water replenishment.

[0035] At the same time, the contents not described in detail in this specification belong to the existing technology known to those skilled in the art, and the model parameters of each electrical appliance are not specifically limited, and conventional equipment can be used.

[0036] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.

[0037] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A hydrophilic softening finishing device for polyester fabric production, comprising a housing (1), characterized in that: An ironing mechanism (2) for finishing polyester fabrics is fixedly installed on one side of the top of the box (1), and an intelligent water replenishment mechanism (3) is fixedly installed on one side of the bottom of the box (1); The ironing mechanism (2) comprises a water tank (201), an atomizer (202) is fixedly mounted on one side of the water tank (201) via a pipe fitting, two sets of shaft seat plates (203) are fixedly mounted on one side of the top of the box body (1), a roller body (204) is equidistantly mounted on the inner side of the shaft seat plates (203), a plurality of sets of heating tubes (205) are equidistantly mounted inside the roller body (204), and a nozzle (206) is movably mounted inside the roller body (204) via a hollow bearing seat, and one end of the nozzle (206) is fixedly connected to one side of the atomizer (202) via a three-way pipe; The intelligent water replenishment mechanism (3) comprises a fixed box (301), and a solenoid valve tube (302) is fixedly mounted on one side of the fixed box (301).

2. The hydrophilic softening finishing equipment for polyester fabric production according to claim 1, characterized in that: A controller (101) is fixedly mounted on one side of the front of the box (1), and a display screen is fixedly mounted on one side of the front of the controller (101).

3. The hydrophilic softening finishing equipment for polyester fabric production according to claim 1, characterized in that: A storage box (303) is fixedly mounted on the bottom end of the solenoid valve tube (302), a measuring roller (305) is rotatably mounted inside the storage box (303), an encoder (304) is fixedly mounted on one side of the storage box (303), and one end of the encoder (304) is fixedly connected to one end of the measuring roller (305).

4. The hydrophilic softening finishing equipment for polyester fabric production according to claim 1, characterized in that: A collecting box (4) is fixedly mounted at the bottom center of the box body (1), two groups of electric rods (401) are fixedly mounted on the outside of the collecting box (4), and a dehydration rack (402) is fixedly mounted on the output end of the electric rod (401).

5. The hydrophilic softening finishing equipment for polyester fabric production according to claim 1, characterized in that: A mounting frame (5) is fixedly installed at the top center of the interior of the box (1), and multiple groups of dewatering rollers (501) are rotatably installed inside the mounting frame (5).

6. The hydrophilic softening finishing equipment for polyester fabric production according to claim 3, characterized in that: A uniform speed motor (6) is fixedly mounted on one side of the storage box (303), and a resisting roller (601) is fixedly mounted on the output end of the uniform speed motor (6).

Citation Information

Patent Citations

  • Cloth roll -up equipment for tailoring

    CN207275814U