High-stability clutch belt pulley of automobile air conditioner compressor

By introducing a heat dissipation structure and temperature sensor into the clutch pulley of the automotive air-conditioning compressor, the problem of overheating of the traditional pulley under high temperature and high load is solved, the heat dissipation performance and stability are improved, the service life is extended, and maintenance is facilitated.

CN223424494UActive Publication Date: 2025-10-10ZHEJIANG BOWEN CONSTR MASCH PARTS CO LTD
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Patent Information

Application Number
CN202422880201.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-26
Publication Date
2025-10-10
Estimated Expiration
2034-11-26

AI Technical Summary

Technical Problem

The clutch pulley of traditional automotive air-conditioning compressors is prone to overheating under high temperature and high load conditions, resulting in performance degradation and damage, affecting the efficiency and reliability of the automotive air-conditioning system.

Method used

A clutch pulley body including a drive pulley, a clutch coil and a pressure plate was designed. It was made of a composite material with good wear resistance and thermal conductivity. It was equipped with heat dissipation holes, a heat dissipation plate, vertical heat dissipation fins and vortex heat dissipation fins. It used airflow and centrifugal force for efficient heat dissipation and was equipped with a temperature sensor for real-time monitoring.

Benefits of technology

It significantly improves the heat dissipation performance and stability of the pulley, extends its service life, and facilitates maintenance, ensuring the efficient operation of the car's air-conditioning system.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a high-stability clutch belt pulley of an automobile air conditioner compressor, which comprises a clutch belt pulley main body, the clutch belt pulley main body comprises a transmission belt pulley, a clutch coil and a pressure plate, and the transmission belt pulley, the clutch coil and the pressure plate are in interference connection with one another. Heat dissipation holes are formed in the outer periphery of the transmission belt wheel; the front end of the clutch belt pulley body is movably connected with a heat dissipation disc used for guiding heat dissipation of the front end of the clutch belt pulley body in an attached mode, a connecting hole is formed in the outer end of the heat dissipation disc in a penetrating mode, an internal thread connecting pipe is fixedly installed at an opening in the rear end of the connecting hole, and the inner wall of the connecting hole is in threaded connection with a connecting bolt. Vertical heat dissipation fins are arranged on the outer periphery of the heat dissipation disc, heat dissipation grooves are formed in the outer side of the heat dissipation disc, and vortex heat dissipation fins are fixedly installed on the inner sides of the heat dissipation grooves. The heat dissipation performance, the stability and the service life of the clutch belt pulley body are remarkably improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of automobile air-conditioning systems, in particular to a high-stability automobile air-conditioning compressor clutch pulley. Background Art

[0002] The automotive air conditioning system is a crucial comfort feature in modern vehicles. It utilizes a range of equipment and technologies to condition the air in the vehicle cabin to meet the comfort requirements of the driver and passengers. A vehicle air conditioning system generally consists of a cooling system, a heating system, a ventilation system, a control system (control circuit), and an air purification system. These systems work together to achieve comprehensive air conditioning in the vehicle. The automotive air conditioning system plays a vital role in modern vehicles. It not only regulates the interior environment and improves the comfort of the driver and passengers, but also enhances driving safety. Therefore, it is essential for car owners to understand and master the basic principles and usage of automotive air conditioning systems.

[0003] However, with the continuous advancement of modern automotive technology, the efficiency and reliability of automotive air conditioning systems have become crucial indicators of vehicle comfort. While conventional clutch pulleys for automotive air conditioning compressors meet basic transmission requirements to a certain extent, they still need to improve heat dissipation performance, stability, and service life. Especially under high-temperature and high-load conditions, the pulley and clutch assembly are prone to overheating, leading to performance degradation and even damage. Utility Model Content

[0004] The present utility model aims to provide a highly stable automotive air-conditioning compressor clutch pulley to address the aforementioned background art issue. With the continuous advancement of modern automotive technology, the efficiency and reliability of automotive air-conditioning systems have become important indicators of vehicle comfort. While conventional automotive air-conditioning compressor clutch pulleys meet basic transmission requirements to a certain extent, they still need to be improved in terms of heat dissipation performance, stability, and service life. In particular, under high-temperature and high-load conditions, the pulley and clutch assembly are prone to overheating, resulting in performance degradation and even damage.

[0005] To achieve the above object, the utility model provides the following technical solution: comprising a clutch pulley body, the clutch pulley body comprising a drive pulley, a clutch coil and a pressure plate, the drive pulley, the clutch coil and the pressure plate being interference-connected to each other, and heat dissipation holes being provided on the outer periphery of the drive pulley;

[0006] The front end of the clutch pulley body is connected with a heat dissipation disc for guiding and dissipating heat of the front end of the clutch pulley body, the outer end of the heat dissipation disc is provided with a connecting hole, the rear end of the connecting hole is fixedly provided with an internally threaded connecting pipe, the connecting hole is threadedly connected with a connecting bolt, the outer periphery of the heat dissipation disc is provided with vertical heat dissipation fins, and the outer side of the heat dissipation disc is provided with a heat dissipation groove, and the inner side of the heat dissipation groove is fixedly provided with vortex heat dissipation fins.

[0007] Preferably, the transmission pulley, the clutch coil and the pressure plate are connected with a sealing ring at the position of interference, so that the sealing ring prevents dust, moisture and impurities from entering the interior of the clutch pulley body.

[0008] Preferably, the friction surface of the clutch pulley body is made of a composite material with good wear resistance and heat conduction performance.

[0009] Preferably, the number of the heat dissipation holes is several, and the heat dissipation holes are symmetrically distributed in sequence around the outer periphery of the transmission pulley.

[0010] Preferably, a temperature sensor is embedded and fixedly installed at the inner side of the rear end of the clutch pulley body, so that the temperature sensor is used for monitoring the temperature of the clutch pulley body.

[0011] Preferably, the heat dissipation disc is made of light high-strength aluminum alloy or magnesium alloy material, the number of the connecting holes is three, and the connecting holes are symmetrically distributed in sequence around the outer end of the heat dissipation disc, and the connecting holes penetrate into the interior of the front end of the clutch pulley body.

[0012] Preferably, the number of the vertical heat dissipation fins is several, and the vertical heat dissipation fins are symmetrically distributed in sequence around the outer periphery of the heat dissipation disc.

[0013] Compared with the prior art, the utility model discloses the following beneficial effects:

[0014] 1, when the heat dissipation disc rotates, the vertical heat dissipation fin and vortex heat dissipation fin are rotated synchronously, when the vertical heat dissipation fin and vortex heat dissipation fin rotate, through the common action of vertical heat dissipation fin and vortex heat dissipation fin, utilize the airflow generated by the vehicle and the centrifugal force generated by the rotation of clutch pulley body itself, so that the heat generated by clutch pulley body can be quickly transferred to heat dissipation disc, and is discharged through vertical heat dissipation fin and vortex heat dissipation fin, promotes the quick dissipation of clutch pulley body heat, thereby the heat dissipation performance, stability and service life of clutch pulley body are significantly improved;

[0015] 2. The utility model can also release the fixed connection between the heat sink and the front end of the clutch pulley body when the connecting bolts are loosened. When the fixed connection between the heat sink and the front end of the clutch pulley body is released, the front end of the clutch pulley body can be easily inspected and maintained, thereby achieving heat dissipation of the clutch pulley body without affecting the inspection and maintenance of the clutch pulley body. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the overall structure of the high-stability automobile air-conditioning compressor clutch pulley of this utility model. Figure 1 ;

[0017] Figure 2 This is a schematic diagram of the overall structure of the high-stability automobile air-conditioning compressor clutch pulley of this utility model. Figure 2 ;

[0018] Figure 3 This is a schematic cross-sectional view of the overall structure of the high-stability automobile air-conditioning compressor clutch pulley of the utility model.

[0019] In the figure: 1. Clutch pulley body; 101. Drive pulley; 102. Clutch coil; 103. Pressure plate; 104. Heat dissipation hole; 2. Temperature sensor; 3. Heat dissipation plate; 4. Connection hole; 5. Internal threaded connecting pipe; 6. Connecting bolt; 7. Vertical heat dissipation fin; 8. Heat dissipation groove; 9. Vortex heat dissipation fin. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0021] See also Figure 1-3, The utility model provides a high-stability automobile air-conditioning compressor clutch pulley technical solution: It includes a clutch pulley body 1, and the clutch pulley body 1 includes a transmission pulley 101, a clutch coil 102 and a pressure plate 103. The transmission pulley 101, the clutch coil 102 and the pressure plate 103 are interference-connected to each other. The interference joints of the transmission pulley 101, the clutch coil 102 and the pressure plate 103 are fitted with sealing rings, so that the sealing rings prevent impurities such as dust and moisture from entering the clutch pulley body 1, thereby keeping the clutch pulley body 1 clean and also helping to reduce additional friction heat caused by impurities. The friction surface of the clutch pulley body 1 is made of a composite material with good wear resistance and thermal conductivity, such as silicon carbide or graphite reinforced plastic, to reduce friction heat and promote heat transfer. The outer periphery of the transmission pulley 101 is provided with heat dissipation holes 104, and there are a plurality of heat dissipation holes 104, which are symmetrically distributed around the outer periphery of the transmission pulley 101.

[0022] A temperature sensor 2 is fixedly installed on the inner side of the rear end of the clutch pulley body 1, so that the temperature of the clutch pulley body 1 can be monitored by the temperature sensor 2. The front end of the clutch pulley body 1 is movably connected with a heat sink 3 for guiding the heat dissipation of the front end of the clutch pulley body 1. The heat sink 3 is made of lightweight and high-strength aluminum alloy or magnesium alloy material, so that the front end of the clutch pulley body 1 can be shielded and protected by the heat sink 3, and the heat dissipation efficiency can be improved by using its good thermal conductivity. A connecting hole 4 is opened through the outer end of the heat sink 3, and the number of the connecting holes 4 is three, respectively. The outer ends of the heat dissipation plate 3 are symmetrically distributed in sequence, and the connecting hole 4 passes through the interior of the front end of the clutch pulley body 1. An internal threaded connecting pipe 5 is fixedly installed at the rear end opening of the connecting hole 4, and a connecting bolt 6 is threadedly connected to the inner wall of the connecting hole 4, so that the heat dissipation plate 3 is fit and fixedly connected to the front end of the clutch pulley body 1 through the connecting bolt 6 and the internal threaded connecting pipe 5. Vertical heat dissipation fins 7 are provided on the outer periphery of the heat dissipation plate 3, and there are several vertical heat dissipation fins 7, which are symmetrically distributed in sequence around the outer periphery of the heat dissipation plate 3. A heat dissipation groove 8 is provided on the outside of the heat dissipation plate 3, and a vortex heat dissipation fin 9 is fixedly installed on the inside of the heat dissipation groove 8.

[0023] Working principle: When in use, the utility model drives the clutch pulley body 1 to rotate through the belt when the automobile engine is running. When the clutch pulley body 1 rotates, the clutch pulley body 1 will be initially cooled through the heat dissipation holes 104. At the same time, when the clutch pulley body 1 rotates, it will drive the heat dissipation plate 3 to rotate. When the heat dissipation plate 3 rotates, it will synchronously drive the vertical heat dissipation fins 7 and the vortex heat dissipation fins 9 to rotate. When the vertical heat dissipation fins 7 and the vortex heat dissipation fins 9 rotate, through the joint action of the vertical heat dissipation fins 7 and the vortex heat dissipation fins 9, the airflow generated by the vehicle's driving and the centrifugal force generated by the clutch pulley body 1's own rotation are utilized, so that the heat generated by the clutch pulley body 1 can be quickly transferred to the heat dissipation plate 3 and discharged through the vertical heat dissipation fins 7 and the vortex heat dissipation fins 9, thereby promoting the rapid dissipation of heat from the clutch pulley body 1, thereby significantly improving the heat dissipation performance, stability and service life of the clutch pulley body 1.

[0024] At the same time, by rotating and loosening the connecting bolts 6, when the connecting bolts 6 are loosened, the fixed connection between the heat dissipation plate 3 and the front end of the clutch pulley body 1 can be released. When the fixed connection between the heat dissipation plate 3 and the front end of the clutch pulley body 1 is released, the front end of the clutch pulley body 1 can be easily inspected and maintained, thereby achieving heat dissipation of the clutch pulley body 1 without affecting the inspection and maintenance of the clutch pulley body 1.

[0025] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.

[0026] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. High stability automobile air conditioning compressor clutch pulley, characterized by: The invention comprises a clutch pulley body (1), wherein the clutch pulley body (1) comprises a transmission pulley (101), a clutch coil (102) and a pressure plate (103), wherein the transmission pulley (101), the clutch coil (102) and the pressure plate (103) are interference-connected with each other, and a heat dissipation hole (104) is provided on the outer periphery of the transmission pulley (101); The front end of the clutch pulley body (1) is movably connected to a heat dissipation plate (3) for guiding the heat dissipation of the front end of the clutch pulley body (1); a connection hole (4) is provided through the outer end of the heat dissipation plate (3); an internal threaded connection pipe (5) is fixedly installed at the rear end opening of the connection hole (4); a connection bolt (6) is threadedly connected to the inner wall of the connection hole (4); vertical heat dissipation fins (7) are provided on the outer periphery of the heat dissipation plate (3); a heat dissipation groove (8) is provided on the outer side of the heat dissipation plate (3); and a vortex heat dissipation fin (9) is fixedly installed on the inner side of the heat dissipation groove (8).

2. The high-stability automobile air-conditioning compressor clutch pulley according to claim 1, characterized in that: The interference fit joints between the drive pulley (101), the clutch coil (102) and the pressure plate (103) are fitted with sealing rings, so that dust, moisture and other impurities are prevented from entering the interior of the clutch pulley body (1).

3. The high-stability automobile air-conditioning compressor clutch pulley according to claim 2, characterized in that: The friction surface of the clutch pulley body (1) is made of a composite material that is wear-resistant and has good thermal conductivity.

4. The high-stability automobile air-conditioning compressor clutch pulley according to claim 3, characterized in that: There are a plurality of heat dissipation holes (104), which are symmetrically distributed in sequence around the outer periphery of the transmission pulley (101).

5. The high-stability automobile air-conditioning compressor clutch pulley according to claim 4, characterized in that: A temperature sensor (2) is embedded and fixedly mounted on the inner side of the rear end of the clutch pulley body (1), so that the temperature of the clutch pulley body (1) can be monitored through the temperature sensor (2).

6. The high-stability automobile air-conditioning compressor clutch pulley according to claim 5, characterized in that: The heat dissipation plate (3) is made of a lightweight and high-strength aluminum alloy or magnesium alloy material. The number of the connection holes (4) is three, which are symmetrically distributed in sequence at the outer ends of the heat dissipation plate (3). The connection holes (4) penetrate into the front end of the clutch pulley body (1).

7. The high-stability automobile air-conditioning compressor clutch pulley according to claim 6, characterized in that: There are a number of vertical heat dissipation fins (7), which are symmetrically distributed in sequence around the outer periphery of the heat dissipation plate (3).