Universal LED lamp module

Abstract

The utility model relates to a universal LED lamp module. The universal LED lamp module comprises a radiator body, a light source assembly, a power line, a waterproof connector and a sealing assembly. A wire hole is formed in the radiator main body; one end of the power line passes through the wire hole and is connected with a light source in the light source assembly, and the other end is connected with an external power supply line through a waterproof connector. The sealing assembly comprises a sealing column, an O-shaped ring and a waterproof hexagonal screw; the sealing column is tightly hooped on the power line to block a gap between the power line and the waterproof hexagonal screw; and the O-shaped ring is tightly hooped on the waterproof hexagonal screw to block a gap between the waterproof hexagonal screw and the wire hole. The utility model has the advantages of high protection level and long service life.

Description

Technical field:

[0001] The utility model belongs to the technical field of lamps, and in particular relates to a universal LED lamp module. Background technology:

[0002] Streetlights, as a crucial urban lighting system, play a vital role in ensuring traffic safety. Traditional streetlights often use high-pressure sodium lamps. From a lighting professional perspective, these lamps have low overall luminous efficacy, high energy consumption, and a relatively short lifespan. LED streetlights, with their advantages of energy saving, environmental friendliness, long lifespan, and strong controllability, have gained widespread adoption in urban lighting. To facilitate maintenance and retrofitting, many LED streetlight accessories utilize a modular design, assembling interchangeable, universal LED lamp modules. Conventional lamp modules typically consist of components such as a heat sink, light source, lens assembly, and cables.

[0003] Currently, most LED lighting modules of this type have an IP65 protection rating, primarily requiring protection at the wiring outlet on the back of the module and the lens assembly fitting on the front. When the module is exposed or the matching lamp housing is not sealed, the sealing rubber ring at the wiring outlet on the back of the module will be directly exposed to the sun and rain. After a few years, it will age, causing rainwater, snow, and other water to flow from the wiring outlet on the back to the light source on the front of the module, causing the lamp to fail. Furthermore, the power of a single LED lighting module is typically between 30W and 60W. If the entire lamp needs to be 300W, 5 to 10 modules need to be installed inside the lamp housing, requiring a lamp housing large enough to accommodate the modules. This leads to high manufacturing costs for the lamp housing and the high cost of manufacturing multiple modules. Summary of the invention:

[0004] The technical problem to be solved by the utility model is to provide a universal LED lamp module, which has a high protection level and a long service life.

[0005] In order to solve the above technical problems, the universal LED lamp module of the present invention includes a radiator body, a light source assembly, and a power cord; it is characterized in that it also includes a waterproof connector and a sealing assembly; the radiator body is processed with a wire hole; one end of the power cord passes through the wire hole and is connected to the light source in the light source assembly, and the other end is connected to the external power supply line through a waterproof connector; the sealing assembly includes a sealing column, an O-ring and a waterproof hexagonal screw; the sealing column is tightly clamped on the power cord to seal the gap between the power cord and the waterproof hexagonal screw; the O-ring is tightly clamped on the waterproof hexagonal screw to seal the gap between the waterproof hexagonal screw and the wire hole.

[0006] Further, the middle of the heat sink body has a phase change cavity, an air inlet hole at the top of the phase change cavity is equipped with a sealing screw, the bottom opening is blocked by a bottom cover plate, and the top surface of the bottom cover plate has a micro groove group.

[0007] Further, the side surface of the bottom cover plate is press-sealed with the inner wall bottom of the phase change cavity through two layers of barb steps.

[0008] Further, the lower bottom plate of the heat sink body is an integral structure with the fins on the two sides of the phase change cavity, and the bottom plate is provided with heat dissipation convection holes parallel to each other at positions corresponding to intervals between the fins.

[0009] Further, the two sides of the bottom plate are provided with bending connecting parts.

[0010] Further, the heat sink body is provided with a sunken structure near the phase change cavity, and a wire hole is formed below the sunken structure.

[0011] Further, the power line passes through a waterproof hexagonal screw and then is connected with a waterproof connector through the gap between the adjacent two fins.

[0012] Further, the utility model also includes a baffle, a clamping groove is arranged on the inner wall of one side of the sunken structure, the baffle is a right-angle metal part, the vertical part of the baffle is inserted into the clamping groove, and the horizontal part covers the top opening of the sunken structure.

[0013] The sunken structure is square or rectangular, and the clamping groove is arranged on the inner wall close to the phase change cavity.

[0014] Further, the light source assembly comprises a light source, a rubber ring, a lens, and a pressing frame, the light source is fixed below the bottom cover plate, the rubber ring is wrapped around the edge of the lens, the lens is fixed below the bottom cover plate and covers the light source through the pressing frame, and the gap among the bottom cover plate, the lens and the pressing frame is sealed through the rubber ring.

[0015] Beneficial effects:

[0016] 1. The back wire inlet of the LED lamp module adopts a waterproof design in the form of a sealing assembly, and the protection level can reach IP67.

[0017] 2. The waterproof screw sealing position on the back of the LED lamp module adopts a sunken design, the wire outlet of the whole module is lower than the overall height of the back of the module, and the module can be assembled into more small-space lamp housings.

[0018] 3. A convenient baffle shielding structure is added above the waterproof screw sealing position on the back, when the module is used in a naked or semi-naked manner, the problem of water entering the module caused by the aging of the sealing ring after being exposed to the sun and rain for a long time can be effectively solved, and the service life of the LED lamp module is greatly prolonged.

[0019] 4. The phase change cavity is arranged at the middle part of the radiator body, the composite phase change heat dissipation technology is adopted, and reasonable heat dissipation convection holes are combined, so that the heat dissipation capacity of the LED module is greatly improved, and the power of a single general LED lamp module can reach 150W, which is much higher than most similar products.

[0020] 5. The existing few similar modules with phase change cavities need to seal both sides of the phase change cavity, need to machine two cover plates and two side openings of the phase change cavity, and need to fill sealing glue during sealing; the utility model only needs to process double-layer barb steps on the side wall of the bottom cover plate, then press the double-layer barb steps into the bottom opening of the phase change cavity, the double-layer barb steps are deformed, and the gap between the bottom cover plate and the inner wall of the phase change cavity is filled, so that the sealing effect of the phase change cavity is achieved. In terms of manufacturing cost, the sealing process of the phase change cavity of the utility model does not need to fill sealing glue between the two, and the inner wall of the phase change cavity does not need to be processed, so that the phase change cavity after molding can be directly pressed into the bottom cover plate, the manufacturing cost is effectively reduced, and the production efficiency is greatly improved.

[0021] The utility model has high protection level, long service life, strong heat dissipation capacity, and relatively low manufacturing cost. ACCURATE DRAWINGS:

[0022] Figure 1 It is an exploded view of the structure of the utility model.

[0023] Figure 2 It is an isometric view of the utility model.

[0024] Figure 3 It is an isometric view of the utility model without a baffle.

[0025] Figure 4 It is a top view of the utility model.

[0026] Figure 5 It is a bottom view of the utility model.

[0027] Figure 6 It is a transverse sectional view of the utility model.

[0028] Figure 7 It is a local enlarged sectional view of the sealing assembly part.

[0029] Figure 8 It is a local enlarged sectional view of the phase change cavity sealing part.

[0030] Figure 9 It is a local enlarged sectional view of the light source assembly part.

[0031] In the figure: 1. Radiator body; 11. Phase change cavity; 12. Bottom plate; 121. Heat dissipation convection hole; 122. Bend connection; 13. Fin; 14. Bottom cover; 141. Barbed step; 15. Sealing screw; 16. Sinking structure; 161. Card slot; 17. Wire hole; 21. Light source; 22. Rubber ring; 23. Lens; 24. Press frame; 3. Waterproof connector; 4. Power cord; 51. Sealing column; 52. O-ring; 53. Waterproof hexagonal screw; 6. Baffle. Specific implementation method:

[0032] The present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely for the purpose of explaining the present invention, and are not intended to limit the present invention. It should also be noted that, for ease of description, the accompanying drawings only illustrate portions relevant to the present invention, rather than all of its components.

[0033] In the description of this utility model, unless otherwise specified or limited, the terms "connected," "connected," and "fixed" should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection or electrical connection; direct connection or indirect connection through an intermediate medium; internal communication between two components or interaction between two components. For those skilled in the art, the specific meanings of the above terms in this utility model can be understood in a specific context.

[0034] In the present invention, unless otherwise expressly specified or limited, a first feature being "above" or "below" a second feature may include the first and second features being in direct contact, or may include the first and second features being in contact not directly but through another feature between them. Moreover, a first feature being "above," "above," and "above" a second feature may include the first feature being directly above or obliquely above the second feature, or may simply mean that the first feature is higher in level than the second feature. A first feature being "below," "below," or "below" a second feature may include the first feature being directly below or obliquely below the second feature, or may simply mean that the first feature is lower in level than the second feature.

[0035] In the description of this embodiment, terms such as "upper," "lower," "left," and "right" are used to refer to positions or locations based on those shown in the accompanying drawings. These terms are intended solely for ease of description and simplified operation, and are not intended to indicate or imply that the devices or components referred to must be positioned, constructed, or operated in a specific orientation. Therefore, they should not be construed as limitations on the present invention. Furthermore, the terms "first" and "second" are used solely for descriptive purposes and have no special meaning.

[0036] like Figure 1As shown, the universal LED lamp module of the present invention includes a heat sink body 1, a light source assembly, a waterproof connector 3, a power line 4, a sealing assembly, and a baffle 6.

[0037] like Figure 2 、 5 As shown in Figure 6, the radiator body 1 has a phase change cavity 11 in the middle, and the bottom plate 12 at the lower part and the fins 13 on both sides of the phase change cavity 11 are an integrated structure; the bottom plate 12 has parallel heat dissipation convection holes 121 at positions corresponding to the intervals between the fins 13, and the bottom plate 12 has bent connecting parts 122 on both sides; the phase change cavity 11 is vacuum and filled with liquid heat transfer medium; the size of the radiator body 1 is the standard module size in the LED industry.

[0038] like Figure 6 、 8 As shown, the top of the phase change chamber 11 is sealed, and the bottom opening is blocked by a bottom cover plate 14; the top surface of the bottom cover plate 14 has a group of micro grooves, and the side is pressed and sealed with the bottom of the inner wall of the phase change chamber 11 through two layers of barbed steps 141; the sealing screw 15 is a hollow screw, which is assembled at the air inlet position of the top seal of the phase change chamber 11.

[0039] like Figure 1 、 9 As shown, the light source assembly includes a light source 21, an apron 22, a lens 23, and a press frame 24. Light source 21 is a light-emitting diode (LED) light source, fixed beneath bottom cover 14. The apron 22 wraps around the edge of lens 23, which is secured to the bottom of bottom cover 14 via press frame 24 and covers light source 21. The gaps between bottom cover 14, lens 23, and press frame 24 are sealed by the apron 22. Lens 23 enhances light efficiency and luminous efficiency, improving the light output angle.

[0040] like Figure 3 、 4As shown in Figures 6 and 7, a square, rectangular or other shaped sinking structure 16 is reserved on the radiator body 1 near the phase change cavity 11; one side of the sinking structure 16 faces the fin 13, and a slot 161 can be set on any inner wall of the other three sides; a wire hole 17 is processed under the sinking structure 16; the sealing assembly includes a sealing column 51, an O-ring 52 and a waterproof hexagonal screw 53; one end of the power cord 4 passes through the wire hole 17 and is connected to the light source 21 in the light source assembly; the other end passes through the sealing column 51, the O-ring 52, the waterproof hexagonal screw 53, and then ...17. Through the gap between two adjacent fins 13, and finally connected to the external power supply line through the waterproof connector 3; the sealing column 51 is tightly clamped on the power line 4 to seal the gap between the power line 4 and the waterproof hexagonal screw 53; the O-ring 52 is tightly clamped on the step of the waterproof hexagonal screw 53 to seal the gap between the waterproof hexagonal screw 53 and the wire hole 17; the baffle 6 is a right-angled sheet metal part, the vertical part of which can be inserted into the slot 161 on the inner wall of the sinking structure 16, and the horizontal part covers the top opening of the sinking structure 16, which is used for waterproofing the connection between the power line 4 and the sealing component.

[0041] The present invention is not limited to the above embodiments, and those skilled in the art can also make many simple variations based on the basic concept of the present invention.

Claims

1. A universal LED lamp module, comprising a heat sink body (1), a light source assembly, and a power cord (4); characterized in that The invention also includes a waterproof connector (3) and a sealing assembly; a wire hole (17) is processed on the radiator body; one end of the power line passes through the wire hole and is connected to the light source (21) in the light source assembly, and the other end is connected to the external power supply line through the waterproof connector; the sealing assembly includes a sealing column (51), an O-ring (52) and a waterproof hexagonal screw (53); the sealing column is tightly clamped on the power line to block the gap between the power line and the waterproof hexagonal screw; the O-ring is tightly clamped on the waterproof hexagonal screw to block the gap between the waterproof hexagonal screw and the wire hole.

2. The universal LED lamp module according to claim 1, characterized in that The middle of the radiator body is provided with a phase change cavity (11), the air inlet hole at the top of the phase change cavity is equipped with a sealing screw (15), the bottom opening is blocked by a bottom cover plate (14), and the top surface of the bottom cover plate has a micro groove group; the phase change cavity is vacuum and filled with liquid heat transfer medium.

3. The universal LED lamp module according to claim 2, characterized in that The side surface of the bottom cover plate is pressed and sealed with the bottom of the inner wall of the phase change cavity through two layers of barbed steps (141).

4. The universal LED lamp module according to claim 2, characterized in that The lower base plate (12) of the radiator body and the fins (13) on both sides of the phase change cavity are an integrated structure; the base plate has mutually parallel heat dissipation convection holes (121) at positions corresponding to the fin intervals.

5. The universal LED lamp module according to claim 4, characterized in that Both sides of the bottom plate are provided with bent connection portions (122).

6. The universal LED lamp module according to claim 2, characterized in that A sinking structure (16) is provided on the radiator body at a position close to the phase change cavity; and a wire hole is processed below the sinking structure.

7. The universal LED lamp module according to claim 6, characterized in that The power line passes through the waterproof hexagonal screw and then passes through the gap between two adjacent fins to be connected to the waterproof connector.

8. The universal LED lamp module according to claim 7, characterized in that It also includes a baffle (6); a slot (161) is provided on one inner wall of the sinking structure; the baffle is a right-angled sheet metal part, the vertical portion of which is inserted into the slot, and the horizontal portion covers the top opening of the sinking structure.

9. The universal LED lamp module according to claim 8, characterized in that The sinking structure is square or rectangular, and a slot (161) is provided on the inner wall thereof close to the phase change cavity.

10. The universal LED lamp module according to claim 1, characterized in that The light source assembly comprises a light source (21), an apron (22), a lens (23), and a pressing frame (24); the light source is fixed under the bottom cover plate, the apron is wrapped around the edge of the lens, and the lens is fixed under the bottom cover plate through the pressing frame and covered under the light source; the gaps among the bottom cover plate, the lens, and the pressing frame are sealed by the apron.

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