Rapid sampling device for mortar test block
By designing a mortar specimen rapid sampling device comprising a test mold back plate, a square tube, a bracket and a bolt mechanism, the problem of easy damage of the specimen in the traditional sampling method is solved, the stable fixation and rapid sampling of the specimen are achieved, and the accuracy of the test results and the operation efficiency are improved.
Patent Information
- Application Number
- CN202422765021.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-13
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2034-11-13
AI Technical Summary
Traditional methods can easily cause the mortar specimen to break or the surrounding area to be damaged when removing the specimen, affecting the accuracy of the test results and the difficulty of operation.
A rapid sampling device for mortar specimens was designed. It adopted a test mold back plate, square tube, bracket, nut and bolt mechanism. The rotational force of the bolts and the buffering characteristics of the rubber hollow ring were used to achieve stable fixation of the specimen and rapid sampling.
The integrity of the test block and the convenience of operation are ensured, the accuracy of the test results and work efficiency are improved, and the risk of test block damage is reduced.
Smart Images

Figure CN223426295U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of mortar test block sampling devices, in particular to a mortar test block rapid sampling device. Background Art
[0002] Mortar test blocks play a vital role in the construction industry. They are mainly used to evaluate the strength and quality of mortar. These test blocks are made by filling mortar into molds of specific sizes and curing them for a certain period of time. Before conducting compressive strength tests, the test blocks need to be cured strictly according to standard procedures. This process ensures the quality and reliability of the test blocks, making the test results more valuable for reference. In this way, we can verify whether the mortar meets the design requirements and specifications, ensuring the safety and durability of the building structure.
[0003] The following problems exist: In the process of sampling the mortar protective layer test block of the PCCP pipeline, the traditional operation method usually includes using wire or bandages to fix the test plate on the surface of the pipeline. The specific steps are to first wrap the wire or bandage around the pipe body, and then tie the test plate to the pipe body after wrapping the wire. Next, the operator will rotate the pipe body and use the mortar high-speed roller spraying technology to spray the sample. However, this method has some problems. First, when removing the mortar sample from the test plate, it is necessary to use repeated knocking and other means. This operation is not only inconvenient, but also easily causes the test block to break or the surrounding damage. These problems not only increase the difficulty of operation, but may also damage the integrity of the test block, thereby affecting the accuracy of the test results. Utility Model Content
[0004] The purpose of this section is to summarize some aspects of the embodiments of the present invention and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and in the abstract and title of the utility model to avoid obscuring the purpose of this section, the abstract and the title of the utility model, and such simplifications or omissions shall not be used to limit the scope of the present invention.
[0005] In order to solve the above problems, the present invention adopts the following technical solutions.
[0006] A mortar specimen rapid sampling device comprises a test mold back plate, the rear end of the test mold back plate is fixedly connected to a square tube, both ends of the bottom of the test mold back plate are fixedly connected to brackets, the front end of the test mold back plate is fixedly connected to a partition, the corners of the front end of the test mold back plate are fixedly connected to nuts, one end face of the nut is fixedly connected to a baffle, baffles are installed on the outer walls of both sides of the test mold back plate, through holes are opened at both ends of the baffle, bolt mechanisms are installed on the inner walls of the through holes, and the bolt mechanisms are movably connected to the nuts.
[0007] As a further description of the above technical solution:
[0008] The bolt mechanism includes a rubber hollow ring, buffer cotton, a sleeve, a rotating rod, a twist cover, a rotating ring and a screw rod. The inner wall of the through hole is fixedly connected with a rubber hollow ring. The interior of the rubber hollow ring is filled with buffer cotton. The rubber hollow ring and the buffer cotton are each provided with four groups.
[0009] As a further description of the above technical solution:
[0010] The inner wall of the hollow rubber ring is fixedly connected with a sleeve, and the other end of the outer wall of the sleeve extends out of the inner wall of the through hole.
[0011] As a further description of the above technical solution:
[0012] The inner wall of the sleeve is rotatably connected to a rotating rod, one end surface of the rotating rod is fixedly connected to a twist cover, and four groups of the sleeve, the rotating rod and the twist cover are provided.
[0013] As a further description of the above technical solution:
[0014] The outer edges of the twist covers on the opposite sides of the sleeve are fixedly connected with rotating rings, and the inner walls of the rotating rings are rotatably connected to the other end of the outer wall of the sleeve.
[0015] As a further description of the above technical solution:
[0016] The other end surfaces of the rotating rods are fixedly connected with screw rods, and the screw rods are threadedly connected with the inner wall of the nut.
[0017] As a further description of the above technical solution:
[0018] There are four groups of bolt mechanisms in total, two groups of bolt mechanisms are arranged below the partitions, and the lengths of the baffles are greater than the length of the test mold back plate.
[0019] Compared with the existing technology, the beneficial effects of the present invention are as follows: utilizing the good stability of the triangle, the square tube on the back of the test mold back plate is inserted into the rotating disk fixing pin, and then the two sets of brackets are fixed to the rotating disk with bolts to ensure the stability of the test mold installation. The thin baffle on the side of the test mold has a certain elasticity, and the reaction force of the rotating bolt and the test block is used to separate the test mold baffle from the test block. The test block can be removed from the mold quickly and completely to ensure the integrity of the test block. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a structural diagram of the utility model;
[0021] Figure 2 It is a front view of the utility model;
[0022] Figure 3It is a front sectional view of the utility model;
[0023] Figure 4 It is a rear view of the utility model;
[0024] Figure 5 This is a front cross-sectional view of the bolt mechanism in the present utility model;
[0025] Figure 6 This is a side view of the baffle in the utility model;
[0026] Figure 7 It is a partial schematic diagram of the connection structure between the utility model and the rotary disc.
[0027] The corresponding relationship between the labels and component names in the figures is as follows:
[0028] 1. Test mold back plate; 2. Square tube; 3. Bracket; 4. Partition; 5. Nut; 6. Baffle; 7. Baffle; 8. Through hole; 9. Bolt mechanism; 91. Rubber hollow ring; 92. Buffer cotton; 93. Sleeve; 94. Rotating rod; 95. Twist cover; 96. Rotating ring; 97. Screw. DETAILED DESCRIPTION
[0029] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below with reference to the accompanying drawings.
[0030] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0031] Secondly, the term "one embodiment" or "embodiment" herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in various places throughout this specification does not necessarily refer to the same embodiment, nor does it refer to a separate or selective embodiment that is mutually exclusive with other embodiments. The present invention provides the following embodiments.
[0032] Reference Figure 1 、 Figure 2 、 Figure 4 and Figure 7The utility model discloses a partial schematic diagram, structural schematic diagram, front view and rear view of a mortar test block rapid sampling device and a rotary disk connection structure, comprising a test mold back plate 1, the rear end of the test mold back plate 1 is fixedly connected with a square tube 2, this connection method enables the square tube 2 to be easily inserted into the fixing pin on the rotary disk, thereby realizing accurate limit of the test mold back plate 1, and at the same time, through this structure, the position of the test mold back plate 1 can be accurately fixed, ensuring its stability and reliability during use. The bottom two ends of the test mold back plate 1 are fixedly connected with brackets 3. In order to increase the stability and bearing capacity of the structure, the brackets 3 are designed as two groups, respectively located at the two ends of the test mold back plate 1, and each group of brackets 3 is provided with a front and rear through-hole openings. The main function of these openings is to be used for installing bolts. By installing bolts in these openings, the brackets 3 can be firmly fixed on the rotary disk. This fixing method not only improves the stability of the brackets 3, but also ensures the safety and reliability of the entire structure during use. The nut 5 is fixed on the front of the test mold 1 and the nut 5 is fixed on the front of the test mold 1. The nut 5 is fixed on the front of the test mold 1 and the nut 5 is fixed on the front of the test mold 1. The nut 5 is fixed on the front of the test mold 1 and the nut 5 is fixed on the front of the test mold 1. The nut 5 is fixed on the front of the test mold 1 and the nut 5 is fixed on the front of the test mold 1. The nut 5 is fixed on the front of the test mold 1 and the nut 5 is fixed on the front of the test mold 1. The nut 5 is fixed on the front of the test mold 1 and the nut 5 is fixed on the front of the test mold 1. The nut 5 is fixed on the front of the test mold 1 and the nut 5 is fixed on the front of the test mold 1. The nut 5 is fixed on the front of the test mold 1 and the nut 5 is fixed on the front of the test mold 1. The nut 5 is fixed on the front of the test mold 1 and the nut 5 is fixed on the front of the test mold 1. The nut
[0033] Reference Figure 3 、 Figure 5 and Figure 6, which is a front sectional view of a mortar test block rapid sampling device disclosed by the present invention, a front sectional view of a bolt mechanism and a side view of a baffle. Baffles 7 are installed on the outer walls of both sides of the test mold back plate 1. The two groups of baffles 7 and the partition 4 are combined with each other to form two groups of three-sided baffle mechanisms. The design of the baffles 7 makes it have bending characteristics and a certain elasticity. This structure enables the opposite surfaces of the two groups of baffles 7 to fit tightly against the outer walls of both sides of the test mold back plate 1, thereby effectively preventing mortar leakage. At the same time, it also ensures the sealing and stability of the test mold back plate during use, further improving the accuracy and reliability of the test. Through holes 8 are opened at both ends of the baffle 7, and the inner walls of the through holes 8 are fixedly connected with rubber hollow rings 91. The interior of the rubber hollow rings 91 is filled with soft cushioning cotton 92. The cushioning cotton 92 can effectively absorb impact force and reduce vibration. In addition, the rubber The inner wall of the hollow ring 91 is also fixedly connected to a sleeve 93. These sleeves 93 further enhance the stability of the structure. By arranging the rubber hollow ring 91 and the buffer cotton 92, not only can the reset speed of the baffle 7 after being subjected to external force be accelerated, so that it can quickly return to its original position, but it also ensures that the baffle 7 is more stable during the bending process, avoiding damage caused by severe vibration or impact, not only improving the service life of the baffle 7, but also enhancing its reliability in practical applications, ensuring the long-term stable operation of the equipment, the inner wall of the sleeve 93 is rotatably connected to a rotating rod 94, one end face of the rotating rod 94 is fixedly connected to a twist cover 95, and the outer edge of the twist cover 95 located on the opposite side of the sleeve 93 is fixedly connected to a rotating ring 96, the inner wall of the rotating ring 96 is rotatably connected to the other end of the outer wall of the sleeve 93, and the other end face of the rotating rod 94 is fixedly connected to a screw 97, and the screw 97 is threadedly connected to the inner wall of the nut 5.
[0034] Reference Figure 3 、 Figure 5 and Figure 6, which is a front sectional view of a mortar test block rapid sampling device disclosed in the present invention, a front sectional view of a bolt mechanism and a side view of a baffle. By setting a connection structure between the screw 97 and the nut 5, when a rotational force is applied to the twist cover 95, the rotating rod 94 and the screw 97 will rotate synchronously. During this rotation process, the screw 97 can move back and forth on the inner wall of the nut 5 to achieve smooth sliding. As the screw 97 is gradually withdrawn, the baffle 7 will bend due to the action of internal stress. At this time, the rubber hollow ring 91 in the through hole 8 will be squeezed by the sleeve 93, thereby deforming. At the same time, under the influence of the reaction force of the test block, the surface of the baffle 7 can smoothly detach from the surface of the test block, so that the test block can be quickly and completely removed from the mold. This process not only improves work efficiency, but also ensures that the integrity of the test block is not damaged. When the screw 97 continues to rotate and slowly extends into the interior of the nut 5, the baffle 7 and the rubber hollow ring 91 in the through hole 8 will gradually return to their original state. At the same time, the opposing surfaces of the two groups of baffles 7 will fit tightly with the outer walls of both sides of the test mold back plate 1 again, ensuring the stability and reliability of the entire device, and also improving the service life of the mold and the quality of the test block. By arranging the rubber hollow ring 91, buffer cotton 92, sleeve 93, rotating rod 94, twist cover 95, rotating ring 96 and screw 97, a bolt mechanism 9 can be formed.
[0035] The above content is a further detailed description of the present invention in combination with specific implementation methods. It cannot be determined that the specific implementation of the present invention is limited to these descriptions. For ordinary technicians in the technical field to which the present invention belongs, they can make several simple deductions or substitutions without departing from the concept of the present invention, which should be regarded as falling within the scope of protection determined by the claims submitted for the present invention.
Claims
1. A mortar test block rapid sampling device, comprising a test mold back plate (1), characterized in that: The rear end of the test mold back plate (1) is fixedly connected to a square tube (2), both ends of the bottom of the test mold back plate (1) are fixedly connected to brackets (3), the front end of the test mold back plate (1) is fixedly connected to a partition (4), the edges and corners of the front end of the test mold back plate (1) are fixedly connected to nuts (5), one end face of the nut (5) is fixedly connected to a baffle (6), baffles (7) are installed on the outer walls of both sides of the test mold back plate (1), through holes (8) are opened at both ends of the baffle (7), and bolt mechanisms (9) are installed on the inner walls of the through holes (8), and the bolt mechanisms (9) are movably connected to the nuts (5).
2. A mortar test block rapid sampling device according to claim 1, characterized in that: The bolt mechanism (9) comprises a rubber hollow ring (91), a buffer cotton (92), a sleeve (93), a rotating rod (94), a twist cover (95), a rotating ring (96) and a screw (97). The inner wall of the through hole (8) is fixedly connected with the rubber hollow ring (91). The interior of the rubber hollow ring (91) is filled with buffer cotton (92). The rubber hollow ring (91) and the buffer cotton (92) are each provided with four groups.
3. A mortar test block rapid sampling device according to claim 2, characterized in that: The inner wall of the hollow rubber ring (91) is fixedly connected to a sleeve (93), and the other end of the outer wall of the sleeve (93) extends out of the inner wall of the through hole (8).
4. A mortar test block rapid sampling device according to claim 2, characterized in that: The inner wall of the sleeve (93) is rotatably connected to a rotating rod (94), and one end surface of the rotating rod (94) is fixedly connected to a twist cover (95). The sleeve (93), the rotating rod (94) and the twist cover (95) are each provided in four groups.
5. The mortar test block rapid sampling device according to claim 2, characterized in that: A rotating ring (96) is fixedly connected to the outer edge of the twist cover (95) located on the opposite side of the sleeve (93), and the inner wall of the rotating ring (96) is rotatably connected to the other end of the outer wall of the sleeve (93).
6. A mortar test block rapid sampling device according to claim 2, characterized in that: The other end surface of the rotating rod (94) is fixedly connected to a screw rod (97), and the screw rod (97) is threadedly connected to the inner wall of the nut (5).
7. A mortar test block rapid sampling device according to claim 1, characterized in that: There are four groups of the bolt mechanisms (9), two groups of the bolt mechanisms (9) are arranged below the partition (4), and the length of the baffle (7) is greater than the length of the test mold back plate (1).