Armoring structure of high-performance armored cable
By adopting a cable core and protective sheath structure in the armored cable, combining steel wire rope and armored aluminum alloy belt, the mechanical strength and corrosion resistance are enhanced, and a stable connection between cables is achieved through the clamping ball and the clamping seat, which solves the problem of poor protection performance of existing armored cables in harsh environments, and improves service life and installation convenience.
Patent Information
- Application Number
- CN202420448454.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-08
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2034-03-08
AI Technical Summary
Existing armored cables have poor protection performance, are difficult to use in harsh environments, and cannot achieve direct connection between cables.
It adopts a cable core and protective sheath structure, including an inner sheath and an outer sheath. The outer sheath consists of an inner lining layer, an armor layer and an outer layer, combined with steel wire rope and armored aluminum alloy belt. The outer sheath is equipped with connecting mechanisms such as clamping rings, clamping balls, clamping seats, arc-shaped clamping grooves and springs to enhance mechanical strength and corrosion resistance, and the cable is fixed by clamping balls and clamping seats.
It improves the mechanical strength and corrosion resistance of the cable, prolongs its service life, facilitates the installation and disassembly of the cable, and achieves a stable connection between cables.
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Figure CN223427256U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cables, in particular to an armored structure of a high-performance armored cable. Background Art
[0002] Armored cables are primarily used in applications where they can withstand certain mechanical forces. Armored cables are generally available in two basic forms: wire-wound armor and steel-tape armor. The armor layer can also replace a ground wire. Steel-tape armored cables are often used in applications where they can withstand certain positive pressure (compression) but not tension, such as direct burial in soil. Steel-wire armored cables are primarily used in applications where they can withstand both positive pressure and longitudinal tension, such as underwater, in vertical shafts, or in locations with large drop heights. However, their ability to withstand longitudinal tension is still relatively low.
[0003] According to patent number CN201620447174.7, an armored cable is disclosed, which is characterized in that it includes a wrapping tape, three conductive cores and three grounding cores arranged in the wrapping tape, each of the conductive cores is covered with a core insulation layer, and the wrapping tape is filled with a filler; the outside of the wrapping tape is covered with an aluminum alloy armor layer, and the surface of the aluminum alloy armor layer is provided with texture; the outside of the aluminum alloy armor layer is covered with a sheath layer.
[0004] The existing technology has the following problems:
[0005] Existing armored cables have poor protection performance and are difficult to use in harsh environments, resulting in a decrease in the overall performance of the armor layer and the performance of the armored cable. In addition, the current armor structure cannot directly connect cables and requires the use of other components to achieve this connection. Therefore, to address the above problems, an armor structure for high-performance armored cables is proposed. Utility Model Content
[0006] In view of the deficiencies in the prior art, the utility model provides an armor structure for a high-performance armored cable, which solves the existing problems.
[0007] To achieve the above objectives, the present invention provides the following technical solutions:
[0008] The invention discloses an armor structure of a high-performance armored cable, comprising a cable core and a protective sleeve, wherein the protective sleeve comprises an inner protective layer and an outer protective layer, the cable core is wrapped with the inner protective layer, a plurality of steel ropes are provided in a circular array on the outer wall of the inner protective layer, and armored aluminum alloy strips are provided on the outer walls of the plurality of steel ropes. The plurality of steel ropes and the armored aluminum alloy strips are tightly arranged by squeezing the inner protective layer and the outer protective layer, and a connecting mechanism is provided on the outer wall of the protective sleeve.
[0009] As an optimal technical solution of the present utility model, the connecting mechanism includes a clamping ring, a clamping ball, a clamping seat, an arc-shaped clamping groove, a spring and a stop block. The clamping ring is fixedly installed on the outside of the protective sleeve. The outer wall of the clamping ring is respectively provided with a clamping seat and a clamping ball integrally arranged with the clamping ring on both sides. The clamping ball can be tightly fitted with the arc-shaped clamping groove.
[0010] As an optimal technical solution of the present invention, the base is U-shaped, and fixed blocks are installed on both sides of the bottom of the base. The two groups of fixed blocks are provided with connecting grooves on the opposite sides. One end of a spring is welded to one side of the inner wall of the connecting groove, and the other end of the spring is fixedly matched with one side of the stop block. The two groups of stop blocks are trapezoidal in structure. When the card ball is clamped in the arc-shaped card slot, the two groups of stop blocks will block the card ball.
[0011] As a preferred technical solution of the present invention, the clamping ring, the clamping ball and the clamping seat are all made of rubber material.
[0012] As an optimal technical solution of the present invention, the outer protective layer is provided with an inner lining layer, an armor layer and an outer layer from the outside to the inside. The outer layer is a plastic sheath, and the armor layer is woven with thick round steel wire, bowed steel wire or thin round steel wire.
[0013] As a preferred technical solution of the present invention, the inner protective layer is a metal sheath.
[0014] As a preferred technical solution of the present invention, the thickness of the outer protective layer is between 1.2-2 mm.
[0015] Compared with the prior art, the present invention provides an armor structure for a high-performance armored cable, which has the following beneficial effects:
[0016] 1. The armor structure of this high-performance armored cable is provided with a cable core and a protective sheath. The protective sheath includes an inner sheath and an outer sheath. During the laying and operation, it can resist the invasion of external corrosive media and prevent the inner sheath from contacting with external corrosive media, thereby extending the service life of the cable. The armor layer prevents the cable from being subjected to mechanical damage that may be encountered during the laying process or operation, thereby ensuring the integrity of the inner sheath and being able to withstand certain external forces. The outer sheath protects the armor layer to prevent damage and corrosion during the laying process, and is equipped with a number of steel wire ropes and armored aluminum alloy belts to enhance the mechanical strength of the inner sheath and protect the cable.
[0017] 2. The armor structure of this high-performance armored cable is provided with a clamping ring, a clamping ball, a clamping seat, an arc-shaped clamping groove, a spring and a stopper. The clamping ball is clamped inside the arc-shaped clamping groove. The two sets of stops respectively block the clamping ball under the elastic action of the spring. The two side-by-side cables are fixed together by the clamping ball and the clamping seat to prevent loosening, which further facilitates the combination and installation of multiple cable bodies. It is easy to install and disassemble, and is convenient for use and assembly in different places. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a schematic diagram of the overall cross-sectional structure of the present utility model;
[0019] Figure 2 Schematic diagram of the cross-sectional structure of the outer protective layer of the present invention;
[0020] Figure 3 This is a schematic diagram of the structure of two groups of cables connected side by side;
[0021] Figure 4 This is a schematic diagram of the three-dimensional structure of the cable of the present utility model;
[0022] Figure 5 It is a schematic diagram of the three-dimensional structure of the stopper of the present utility model.
[0023] In the figure: 1. Cable core; 2. Inner sheath; 3. Outer sheath; 301. Inner lining; 302. Armor layer; 303. Outer jacket; 4. Armored aluminum alloy belt; 5. Steel wire rope; 6. Clamping ring; 7. Clamping ball; 8. Clamping seat; 9. Arc-shaped clamping groove; 10. Spring; 11. Stopper. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0025] See also Figure 1-5 In this embodiment: an armored structure of a high-performance armored cable includes a cable core 1 and a protective sleeve, the protective sleeve includes an inner protective layer 2 and an outer protective layer 3, the cable core 1 is wrapped with the inner protective layer 2, and the outer wall of the inner protective layer 2 is provided with a plurality of steel wire ropes 5 in a circular array, and the outer wall of the plurality of steel wire ropes 5 is provided with an armored aluminum alloy belt 4, the plurality of steel wire ropes 5 and the armored aluminum alloy belt 4 are tightly arranged through the inner protective layer 2 and the outer protective layer 3, and the outer wall of the protective sleeve is provided with a connecting mechanism.
[0026] In this embodiment, the connecting mechanism includes a clamping ring 6, a clamping ball 7, a clamping seat 8, an arc-shaped clamping groove 9, a spring 10 and a stopper 11. The clamping ring 6 is fixedly installed on the outside of the protective sleeve. The outer wall of the clamping ring 6 is provided with a clamping seat 8 and a clamping ball 7 integrally provided with the clamping ring 6 on both sides. The clamping ball 7 can be tightly fitted with the arc-shaped clamping groove 9. The two side-by-side cables are fixed together by the clamping ball 7 and the clamping seat 9 to prevent loosening, which facilitates the combination and installation of multiple cable bodies.
[0027] In this embodiment, the base 8 has a U-shaped structure, and fixed blocks are installed on both sides of the bottom of the base 8. The opposite sides of the two groups of fixed blocks are provided with connecting grooves, and one end of a spring 10 is welded to one side of the inner wall of the connecting groove. The other end of the spring 10 is fixedly matched with one side of the stopper 11. The two groups of stops 11 have a trapezoidal structure. When the card ball 7 is clamped with the arc-shaped card groove 9, the two groups of stops 11 will block the card ball 7. The two groups of stops 11 prevent the card ball 7 from detaching from the arc-shaped card groove 9, thereby improving the stability of the two groups of cables when connected. When the two groups of cables need to be disassembled, the stopper 11 is manually pulled to one side to keep the stopper 11 away from the card ball 7.
[0028] In this embodiment, the clamping ring 6, the clamping ball 7 and the clamping seat 8 are all made of rubber material. Rubber can maintain stable performance in a higher environment and is not prone to deformation or other thermal expansion problems. At the same time, it has strong resistance to highly corrosive liquids such as acids, alkalis, and salts, thereby improving the overall service life of the cable.
[0029] In this embodiment, the outer protective layer 3 is provided with an inner lining layer 301, an armor layer 302 and an outer layer 303 from the outside to the inside. The outer layer 303 is a plastic sheath, and the armor layer 302 is woven with thick round steel wire, bowed steel wire or thin round steel wire. The combination of the outer protective layer 3, the inner protective layer 2, a plurality of steel ropes 5 and the armored aluminum alloy belt 4 is equivalent to a layer of armor on the cable, which increases the mechanical strength of the cable and improves the corrosion resistance. It is a wire and cable designed for areas that are susceptible to mechanical damage and extremely susceptible to erosion.
[0030] In this embodiment, the inner protective layer 2 is a metal sheath, which prevents the insulation layer from coming into contact with water, air or other objects, thereby preventing the insulation from getting damp and the insulation layer from being mechanically damaged.
[0031] In this embodiment, the thickness of the outer protective layer 3 is between 1.2-2 mm to prevent the protective sleeve from being too thick and affecting its service life.
[0032] The utility model discloses a working principle and use flow: when using, through setting up the protective sheath in the cable core 1's outside, the protective sheath includes the inner protective layer 2 and the outer protective layer 3, wherein, the outer protective layer 3 is equipped with inner lining layer 301, armoring layer 302 and outer sheath 303 in proper order from outside to inside, prevents the inner protective layer 3 from being hurt by armoring layer 302 in the process of installing armoring layer 302, can resist the invasion of outside corrosive medium in the laying operation, prevents the inner protective layer 2 from contacting with outside corrosive medium, prolongs the service life of cable, armoring layer 302 prevents cable from suffering possible mechanical damage in the laying process or the operation process, to ensure that the inner protective layer 2 has integrity, and can bear certain external force, the outer sheath 303 mainly protects armoring layer 302, prevents armoring layer 302 from being damaged in the laying process, the outer sheath 303 that is composed of plastic sheath can prevent armoring layer from being corroded in the operation process, a plurality of steel wire ropes 5 and armoring aluminum alloy strips 4 enhance the mechanical strength of the inner protective layer 2, protect the cable, the ball 7 is tightly arranged in the inside of arc clamping groove 9, two groups of stoppers 11 are respectively stopped under the elasticity of spring 10 and hold the ball 7, and the two cables in parallel are fixed together through the ball 7 and the clamping seat 9, prevent loosening, facilitate the combination installation of multiple cable bodies together.
[0033] Finally, it should be noted that: the above only for the preferred embodiment of the utility model has described, and does not limit the utility model, although the utility model has been described in detail with reference to the foregoing embodiments, for the person skilled in the art, it still can modify the technical scheme recorded in the foregoing each embodiment, or equivalent replacement to part technical features. Any modification, equivalent replacement, improvement etc. that is made in the spirit and principle of the utility model, should be contained in the protection scope of the utility model.
Claims
1. An armor structure of a high-performance armored cable, comprising a cable core (1) and a protective sheath, characterized in that: The protective sleeve comprises an inner protective layer (2) and an outer protective layer (3); the cable core (1) is wrapped with the inner protective layer (2); a plurality of steel wire ropes (5) are provided in a circular array on the outer wall of the inner protective layer (2); an armored aluminum alloy belt (4) is provided on the outer wall of the plurality of steel wire ropes (5); the plurality of steel wire ropes (5) and the armored aluminum alloy belt (4) are tightly arranged through the inner protective layer (2) and the outer protective layer (3); and a connecting mechanism is provided on the outer wall of the protective sleeve.
2. The armor structure of a high-performance armored cable according to claim 1, characterized in that: The connecting mechanism comprises a clamping ring (6), a clamping ball (7), a clamping seat (8), an arc-shaped clamping groove (9), a spring (10) and a stopper (11); the clamping ring (6) is fixedly mounted on the outside of the protective sleeve; a clamping seat (8) and a clamping ball (7) integrally arranged with the clamping ring (6) are respectively provided on both sides of the outer wall of the clamping ring (6); the clamping ball (7) can be tightly fitted with the arc-shaped clamping groove (9).
3. The armor structure of a high-performance armored cable according to claim 2, characterized in that: The card seat (8) is a U-shaped structure. Fixed blocks are installed on both sides of the bottom of the card seat (8). Two groups of fixed blocks are provided on opposite sides of the fixed blocks. One end of a spring (10) is welded to one side of the inner wall of the connecting groove. The other end of the spring (10) is fixedly matched with one side of the stop block (11). The two groups of stop blocks (11) are both trapezoidal structures. When the card ball (7) is clamped with the arc-shaped card slot (9), the two groups of stop blocks (11) block the card ball (7).
4. The armor structure of a high-performance armored cable according to claim 2, characterized in that: The clamping ring (6), the clamping ball (7) and the clamping seat (8) are all made of rubber material.
5. The armor structure of a high-performance armored cable according to claim 1, characterized in that: The outer protective layer (3) is provided with an inner lining layer (301), an armor layer (302) and an outer layer (303) in sequence from the outside to the inside. The outer layer (303) is a plastic sheath, and the armor layer (302) is woven with thick round steel wire, bow-shaped steel wire or thin round steel wire.
6. The armor structure of a high-performance armored cable according to claim 1, characterized in that: The inner protective layer (2) is a metal sheath.
7. The armor structure of a high-performance armored cable according to claim 1, characterized in that: The thickness of the outer protective layer (3) is between 1.2 and 2 mm.
Citation Information
Patent Citations
Armoured cable
CN205751623U