New energy thin-wall high-voltage cable twisting forming device

By introducing a dust removal box, a drive motor and a limit frame into the twisting and forming device, the problems of dust residue on the cable surface and speed control are solved, efficient and automatic twisting is achieved, and the twisting efficiency and aesthetics are improved.

CN223427285UActive Publication Date: 2025-10-10江阴市伟澄特种电缆有限公司
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Patent Information

Application Number
CN202422310464.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-23
Publication Date
2025-10-10
Estimated Expiration
2034-09-23

AI Technical Summary

Technical Problem

The existing twisting and forming equipment is not equipped with a dust removal structure, resulting in dust residue on the cable surface, affecting the appearance; there is no drive motor, which cannot control the cable release speed and tension, affecting efficiency; there is no limit frame, which cannot support the cable, resulting in low twisting efficiency.

Method used

A twisting and forming device for new energy thin-wall high-voltage cables was designed. The device includes a dust removal box, a drive motor and a limit frame. Dust is removed through a dust removal pipe, the drive motor is used to control the cable speed and tension, and the limit frame is used to support the cable to achieve automatic twisting.

Benefits of technology

Effectively remove dust from the cable surface, control cable pay-out speed and tension, improve twisting efficiency, realize automated operation, save time, and improve product aesthetics and production efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223427285U_ABST
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Abstract

The utility model relates to the technical field of stranding forming, and discloses a stranding forming device of a new energy thin-wall high-voltage cable, which comprises a table top and a pay-off rack, a stranding mechanism is mounted in the middle of the upper end of the table top, a reel is mounted in the stranding mechanism, a control box is mounted in the middle of the left side wall of the stranding mechanism, and a PLC control panel is arranged at the upper end of the control box; a dust removal pipe is arranged in the middle of the dust removal box; a pipeline is connected to the middle of the left side wall of the dust removal box; a dust suction box is arranged at the lower end of the pipeline; a suction fan is arranged in the dust suction box; the front end of the stranded cable enters the dust removal pipe of the dust removal box, the inner side wall of the dust removal pipe is provided with dust removal velvet, dust on the surface of the cable can be removed, the suction fan is started, the dust in the dust removal box enters the dust suction box through a pipeline, the drawer is pulled regularly to remove the dust, dust pollution is reduced, and attractiveness is not affected.
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Description

Technical Field

[0001] The utility model relates to the technical field of twisting and forming, in particular to a twisting and forming device for new energy thin-wall high-voltage cables. Background Art

[0002] In the production of high-voltage cables, multiple metal conductors need to be twisted together in a specific structure and sequence to form the core part of the cable.

[0003] The twisting and forming equipment in the prior art is not provided with a dust removal structure. Since dust will adhere to the surface of the cable, a lot of dust will remain on the surface of the twisted and formed cable, which is inconvenient to clean and affects the appearance. In addition, the existing twisting and forming device is not provided with a drive motor, and cannot control the cable pay-out speed and tension, which affects the efficiency of the twisting and forming and wastes time. In addition, there is no limit frame provided, and the cable cannot be supported. Utility Model Content

[0004] In view of the shortcomings of the existing technology, the utility model provides a twisting and forming device for new energy thin-walled high-voltage cables, which has advantages such as dust removal and solves the problems raised by the background technology.

[0005] To achieve the above-mentioned dust removal purpose, the utility model provides the following technical solution: a twisting and forming device for new energy thin-walled high-voltage cables, comprising a table and a pay-off frame, a twisting mechanism installed in the middle of the upper end of the table, a winch installed inside the twisting mechanism, a control box installed in the middle of the left side wall of the twisting mechanism, and a PLC control panel provided on the upper end of the control box;

[0006] A support block is installed on the right front end of the twisting mechanism, a dust removal box is installed on the upper end of the support block, a dust removal pipe is provided in the middle of the dust removal box, a pipe is connected to the middle of the left side wall of the dust removal box, a dust collection box is installed at the lower end of the pipe, a suction fan is installed inside the dust collection box, and a drawer is slidably installed on the lower part of the left side wall of the dust collection box.

[0007] As a further solution of the present invention: two limit frames are installed on the rear part of the upper end of the table, and limit holes are provided on the upper part of the limit frames. The front ends of the cables pass through the two limit frames and enter the reel in the twisting mechanism to support the cables.

[0008] As a further solution of the present invention: a support plate is installed on the front of the right side wall of the table, and a second drive motor is installed on the upper part of the right side wall of the support plate. The left end of the second drive motor passes through the fixed plate and is installed with a winding wheel through a coupling. Two disassembly plates are provided at the connection between the coupling and the winding wheel. The cable after dust removal is wound onto the winding wheel, and the second drive motor is started to drive the winding wheel to rotate through the coupling to wind the cable, thereby realizing automated operation.

[0009] As a further solution of the present invention: a rotating rod is installed on the upper part of the inner wall of the wire pay-off frame, the right end of the rotating rod passes through the wire pay-off frame and is installed with a first drive motor through a coupling, and a plurality of placement wheels are provided on the rotating rod. By driving the first drive motor, the pay-off speed and tension of the cable can be controlled.

[0010] As a further solution of the present invention: a storage slot is installed in the middle of the lower end of the table top, and the two side walls of the storage slot are hinged with box doors. Two partitions are arranged inside the storage slot. When the two doors are opened, objects can be stored in the storage slot for easy retrieval, and commonly used tools can be placed on the two placement plates.

[0011] As a further solution of the present invention: four supporting legs are installed at the lower end of the table top, and a placement plate is installed on the inner wall of the supporting legs. There are two placement plates. The supporting legs support the table top, thereby improving stability.

[0012] Compared with the prior art, the beneficial effects of the present invention are:

[0013] 1. In the present invention, the front end of the twisted cable enters the dust removal pipe of the dust removal box. The inner wall of the dust removal pipe is provided with dust removal fleece, which can remove the dust on the surface of the cable. When the suction fan is started, the dust in the dust removal box enters the dust collection box through the pipe. The dust is removed by pulling the drawer regularly, which reduces dust pollution and does not affect the appearance.

[0014] 2. In the present invention, the first drive motor is started to control the pay-out speed and tension of the cable. The front ends of the cables pass through the two limit frames and enter the reel in the twisting mechanism to support the cables, which does not affect the twisting efficiency and saves time. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the operation process of the utility model;

[0016] Figure 2 This is a schematic diagram of the appearance of the utility model;

[0017] Figure 3 For this utility model Figure 1 A magnified schematic diagram.

[0018] In the figure: 1. Table; 2. Winding wheel; 3. Support block; 4. Dust removal box; 5. Twisting mechanism; 6. Winch; 7. PLC control panel; 8. Limit frame; 9. First drive motor; 10. Pay-off frame; 11. Support legs; 12. Box door; 13. Storage slot; 14. Second drive motor; 15. Disassembly plate; 16. Placement plate; 17. Rotating rod; 18. Support plate; 19. Dust removal box. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0020] It should be noted that the twisting mechanism 5 is an existing technology and is common knowledge to those skilled in the art, and will not be described in detail here.

[0021] See also Figures 1 to 3 In the embodiment of the present invention, the twisting and forming device of the new energy thin-wall high-voltage cable includes a table 1 and a pay-off frame 10. A twisting mechanism 5 is installed in the middle of the upper end of the table 1. A winch 6 is installed inside the twisting mechanism 5. A control box is installed in the middle of the left side wall of the twisting mechanism 5. A PLC control panel 7 is provided on the upper end of the control box.

[0022] A support block 3 is installed on the right front end of the twisting mechanism 5, a dust removal box 4 is installed on the upper end of the support block 3, a dust removal pipe is provided in the middle of the dust removal box 4, a pipe is connected to the middle of the left side wall of the dust removal box 4, a dust collection box 19 is installed at the lower end of the pipe, a suction fan is installed inside the dust collection box 19, and a drawer is slidably installed on the lower part of the left side wall of the dust collection box 19.

[0023] Among them, two limit frames 8 are installed at the rear of the upper end of the table 1, and limit holes are provided on the upper parts of the limit frames 8. The front ends of the cables pass through the two limit frames 8 and enter the reel 6 in the twisting mechanism 5 to support the cables; a support plate 18 is installed at the front of the right side wall of the table 1, and a second drive motor 14 is installed on the upper part of the right side wall of the support plate 18. The left end of the second drive motor 14 passes through the fixed plate and is installed with a winding wheel 2 through a coupling. Two disassembly plates 15 are provided at the connection between the coupling and the winding wheel 2. The cable after dust removal is wound onto the winding wheel 2, and the second drive motor 14 is started. The winding wheel 2 is driven to rotate through the coupling to reel the cable, thereby realizing automated operation; a rotating rod 1 is installed on the upper inner wall of the pay-off frame 10 7. The right end of the rotating rod 17 passes through the pay-off frame 10 and is installed with the first drive motor 9 through a coupling. A plurality of placement wheels are provided on the rotating rod 17. By driving the first drive motor 9, the pay-off speed and tension of the cable can be controlled; a storage groove 13 is installed in the middle of the lower end of the table top 1, and both side walls of the storage groove 13 are hinged with box doors 12. Two partitions are provided inside the storage groove 13. After opening the two box doors 12, objects can be stored in the storage groove 13 for convenient retrieval, and commonly used tools can be placed on the two placement plates 16; four supporting legs 11 are installed at the lower end of the table top 1, and placement plates 16 are installed on the inner walls of the supporting legs 11. There are two placement plates 16, and the supporting legs 11 support the table top 1 to improve stability.

[0024] The cable is wound onto the placement wheel, and the front end of the cable passes through the two limit frames 8 and enters the winch 6 in the twisting mechanism 5 to support the cable. The PLC control panel 7 is operated, and the winch 6 rotates to twist the cable. The front end of the twisted cable enters the dust collection pipe of the dust collection box 4. The inner wall of the dust collection pipe is provided with dust removal wool, which can clean the dust on the surface of the cable. The suction fan is started, and the dust in the dust collection box 4 enters the dust collection box 19 through the pipe. The drawer is pulled regularly to clean the dust. The cable after dust removal is wound onto the reel 2, and the second drive motor 14 is started, which drives the reel 2 to rotate through the coupling to reel the cable, thereby realizing automated operation. The two box doors 12 are opened, and objects can be stored in the storage slot 13 for easy access. Common tools can be placed on the two placement plates 16. When the first drive motor 9 is started, the pay-out speed and tension of the cable can be controlled.

[0025] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A twisting and forming device for new energy thin-walled high-voltage cables, comprising a table (1) and a pay-off frame (10), wherein a twisting mechanism (5) is installed in the middle of the upper end of the table (1), a winch (6) is installed inside the twisting mechanism (5), a control box is installed in the middle of the left side wall of the twisting mechanism (5), and a PLC control panel (7) is provided at the upper end of the control box; Its characteristics are: A support block (3) is installed at the right front end of the twisting mechanism (5), a dust removal box (4) is installed at the upper end of the support block (3), a dust removal pipe is provided in the middle of the dust removal box (4), a pipe is connected to the middle of the left side wall of the dust removal box (4), a dust collection box (19) is installed at the lower end of the pipe, a suction fan is installed inside the dust collection box (19), and a drawer is slidably installed at the lower part of the left side wall of the dust collection box (19).

2. The twisting and forming device for new energy thin-walled high-voltage cables according to claim 1 is characterized in that: Two limiting frames (8) are installed at the rear of the upper end of the table top (1), and limiting holes are provided on the upper parts of the limiting frames (8).

3. The twisting and forming device for new energy thin-walled high-voltage cables according to claim 1 is characterized in that: A support plate (18) is installed at the front of the right side wall of the table top (1), and a second drive motor (14) is installed at the upper part of the right side wall of the support plate (18). The left end of the second drive motor (14) passes through the fixed plate and is installed with a reel (2) through a coupling. Two disassembly plates (15) are provided at the connection between the coupling and the reel (2).

4. The twisting and forming device for new energy thin-walled high-voltage cables according to claim 1 is characterized in that: A rotating rod (17) is installed on the upper part of the inner wall of the pay-off frame (10). The right end of the rotating rod (17) passes through the pay-off frame (10) and is installed with a first drive motor (9) via a coupling. A plurality of placement wheels are provided on the rotating rod (17).

5. The twisting and forming device for new energy thin-walled high-voltage cables according to claim 1 is characterized in that: A storage slot (13) is installed in the middle of the lower end of the table top (1), and both side walls of the storage slot (13) are hinged with box doors (12), and two partitions are provided inside the storage slot (13).

6. The twisting and forming device for new energy thin-walled high-voltage cables according to claim 1 is characterized in that: Four supporting legs (11) are installed at the lower end of the tabletop (1), and a placement plate (16) is installed on the inner side wall of the supporting legs (11), and two placement plates (16) are provided.