Anti-falling NR magnetic glue inductor
The design of thermal conductive heat dissipation components and nylon cloth strips solves the high temperature problem of NR magnetic rubber inductors during operation, enhances heat dissipation performance, protects the magnetic rubber layer, reduces electromagnetic interference, and ensures circuit safety.
Patent Information
- Application Number
- CN202422654489.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-01
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2034-11-01
AI Technical Summary
NR magnetic rubber inductors generate high temperatures during operation, affecting their performance and posing a potential safety hazard to circuits.
The heat dissipation component consists of a heat conducting sheet, a heat conducting ring sheet and heat dissipation fins, which are combined with a heat conducting ring block and a heat dissipation port to dissipate heat. The conductive coating on the inside of the nylon cloth strip reduces electromagnetic interference, and the wear-resistant layer on the outside protects the magnetic layer.
Effectively reduce the impact of heat on the performance of the inductor, enhance heat dissipation, protect the magnetic layer, extend the service life, reduce electromagnetic interference, and ensure the normal operation of the circuit.
Smart Images

Figure CN223427328U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field related to inductors, and particularly relates to an anti-falling NR magnetic rubber inductor. Background Art
[0002] NR magnetic inductors are electronic components that convert electrical energy into magnetic energy and store it. Their operating principle is based on Faraday's law of electromagnetic induction, which states that when current passes through a wire, it generates a magnetic field around it. Changes in this magnetic field induce an electromotive force within the coil, which resists changes in current. NR magnetic inductors have a structure similar to a transformer, but typically have only one winding. Their fundamental characteristic is that they resist changes in current, particularly alternating current, while their resistance to direct current is relatively small. However, during operation, the inductor generates high temperatures inside, affecting its performance and posing a safety hazard to the normal operation of the circuit. Utility Model Content
[0003] The purpose of the present invention is to provide an anti-shedding NR magnetic rubber inductor to solve the problem proposed in the above background technology that the inductor will generate high temperature inside during operation, affecting its performance and posing a safety hazard to the normal operation of the circuit.
[0004] To achieve the above objectives, the present invention provides the following technical solutions:
[0005] An anti-shedding NR magnetic rubber inductor, comprising:
[0006] An upper magnetic conductive block, an iron core is provided below the upper magnetic conductive block, the top of the iron core is fixedly connected to the bottom end of the upper magnetic conductive block, a lower magnetic conductive block is provided below the iron core, the top of the lower magnetic conductive block is fixedly connected to the bottom end of the iron core, and a heat dissipation assembly is located inside the upper magnetic conductive block, and the heat dissipation assembly includes a heat conducting sheet and a heat dissipation ring block;
[0007] A coil, the coil being wound on an iron core, the outer side of the coil being wrapped with a magnetic glue layer;
[0008] The soldering pad is located at the bottom of the lower magnetic conductive block. The bottom of the soldering pad is provided with two left and right lead guide grooves. An insulating block is provided in the middle of the soldering pad, and the insulating block separates the soldering pad from the middle.
[0009] As an optional implementation, a plurality of heat conducting plates are embedded in the side surface of the iron core, and the plurality of heat conducting plates are evenly distributed on the side surface of the iron core.
[0010] As an optional implementation, the bottom of the upper magnetic conductive block is recessed inward to form a cavity, and the top of the iron core is fixedly connected to the top of the cavity.
[0011] As an optional implementation form, the bottom end of the cavity is provided with a heat-conducting ring piece, the heat-conducting ring piece is sleeved on the iron core, the inner side of the heat-conducting ring piece is fixedly connected with the side surface of the iron core, at this time, the heat-conducting piece part is in contact with the heat-conducting ring piece, and the heat-conducting ring piece is flush with the bottom end of the upper magnetic block.
[0012] As an optional implementation form, the top of the heat-conducting ring piece is provided with a heat-dissipating ring block, the cross section of the heat-dissipating ring block is consistent with the cross section of the heat-conducting ring piece, the bottom of the heat-dissipating ring block is fixedly connected with the top of the heat-conducting ring piece, and the top of the heat-dissipating ring block is provided with heat-dissipating fins.
[0013] As an optional implementation form, the top of the upper magnetic block is provided with a plurality of through-type heat-dissipating ports, the plurality of heat-dissipating ports are communicated with the cavity, and the top of the plurality of heat-dissipating ports is provided with a polyester net.
[0014] As an optional implementation form, the outer side of the upper magnetic block is provided with a nylon cloth strip, the inner side of the nylon cloth strip is provided with conductive paint, the outer side of the nylon cloth strip is provided with a wear-resistant layer, and the nylon cloth strip wraps the side surface of the inductor.
[0015] As an optional implementation form, the two ends of the nylon cloth strip are provided with fixing blocks, the two fixing blocks are fixedly connected with the two ends of the nylon cloth strip, a plurality of threaded holes are arranged on the two fixing blocks, and screws are screwed in the threaded holes.
[0016] Compared with the prior art, the present application provides a NR magnetic glue inductor which has the following beneficial effects:
[0017] 1. Heat conduction and dissipation: heat is transmitted to the heat-dissipating ring block through the heat-conducting piece and the heat-conducting ring piece, the heat-dissipating ring block and the heat-dissipating fins inside the cavity jointly dissipate the heat generated by the coil in the process of power-on, and finally the heat is discharged through the heat-dissipating ports, so that the heat dissipation performance of the inductor is further enhanced, the influence of heat on the use performance of the inductor is reduced, and the normal operation of the circuit is ensured.
[0018] 2. Protection of the magnetic glue layer: the influence of external electromagnetic interference is reduced through the conductive paint on the inner side of the nylon cloth strip, and the service life of the magnetic glue layer is protected and prolonged through the wear-resistant layer on the outer side of the nylon cloth strip, so that the external electromagnetic interference on the inductor is further reduced, and the service life of the magnetic glue layer is prolonged. BRIEF DESCRIPTION OF DRAWINGS
[0019] Figure 1 It is a three-dimensional structure schematic diagram of the present application.
[0020] Figure 2 It is a front cross-sectional plane structure schematic diagram of the heat-dissipating assembly of the present application.
[0021] Figure 3It is a schematic diagram of the three-dimensional structure of the nylon cloth strip of the present invention.
[0022] Figure 4 It is a schematic diagram of the three-dimensional structure of the prototype of the utility model.
[0023] In the figure: 1. Upper magnetic block; 2. Iron core; 3. Lower magnetic block; 4. Coil; 5. Magnetic adhesive layer; 6. Solder pad; 7. Lead guide groove; 8. Insulation block; 9. Thermal conductive sheet; 10. Cavity; 11. Thermal conductive ring sheet; 12. Heat dissipation ring block; 13. Heat dissipation fins; 14. Heat dissipation port; 15. Polyester mesh; 16. Nylon fabric strip; 17. Conductive paint; 18. Wear-resistant layer; 19. Fixing block; 20. Threaded hole; 21. Screw. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0025] The utility model provides Figure 1-4 shown
[0026] An anti-falling NR magnetic rubber inductor comprises an upper magnetic conductive block 1, an iron core 2 is provided below the upper magnetic conductive block 1, the top of the iron core 2 is fixedly connected to the bottom of the upper magnetic conductive block 1, a lower magnetic conductive block 3 is provided below the iron core 2, the top of the lower magnetic conductive block 3 is fixedly connected to the bottom of the iron core 2, a heat dissipation component is located inside the upper magnetic conductive block 1, and the heat dissipation component is used to conduct heat generated during the operation of the inductor to reduce the impact of heat on the performance of the inductor and ensure the normal operation of the circuit. The heat dissipation component includes a heat conducting sheet 9 and a heat dissipation ring block 12; a coil 4, which is wound around the iron core 2, the coil 4 is used to generate a magnetic field when current passes through, and the outer side of the coil 4 is wrapped with a magnetic glue layer 5; the pad 6 is located at the bottom of the lower magnetic conductive block 3, and the top of the pad 6 is fixedly connected to the bottom end of the lower magnetic conductive block 3. The bottom of the pad 6 is provided with two left and right lead guide grooves 7, the openings of the two lead guide grooves 7 face downward and the two lead guide grooves 7 are respectively wound around the two ends of the coil 4, and an insulating block 8 is provided in the middle of the pad 6. The insulating block 8 separates the pad 6 from the middle, and the two lead guide grooves 7 are respectively located on both sides of the insulating block 8. The insulating block 8 is used to perform two-stage separation to avoid short circuit. When in use, the coil 4 is first evenly wound on the iron core 2, and then the two ends of the coil 4 are respectively wound on the two lead guide grooves 7 on the welding pad 6, and then the coil 4 is wrapped and protected with a magnetic glue layer 5. Then, the inductor is welded to the circuit to be installed through the welding pad 6 for connection. During operation, the current will pass through the head end of the coil 4 in the lead guide groove 7, pass through the coil 4 wound on the iron core 2, and then flow out from the end of the coil 4 in the other lead guide groove 7. When the current passes through the coil 4 wound on the iron core 2, a magnetic field will be generated around it, thereby forming electrical energy storage. When the current changes, this magnetic field will change, thereby inducing voltage on the coil 4.
[0027] like Figure 2As shown, multiple heat-conducting plates 9 are embedded in the side of the core 2. The length of the heat-conducting plates 9 is consistent with the length of the core 2. The multiple heat-conducting plates 9 are evenly distributed on the side of the core 2. When the coil 4 is wound on the core 2, the heat generated by the current passing through the inner side of the coil 4 is transferred to the multiple heat-conducting plates 9. The bottom of the upper magnetic block 1 is recessed inward to form a cavity 10. The top of the core 2 is fixedly connected to the top of the cavity 10. A heat-conducting ring plate 11 is provided at the bottom end of the cavity 10. The heat-conducting ring plate 11 is sleeved on the core 2. The inner side of the heat-conducting ring plate 11 is fixedly connected to the side of the core 2. At this time, the heat-conducting plates 9 are partially in contact with the heat-conducting ring plate 11. The heat of the heat-conducting plates 9 will be transferred to the heat-conducting ring plate 11, and the heat at the top of the coil 4 will be transferred to the heat-conducting ring plate 11. The heat-conducting ring plate 11 is flush with the bottom end of the upper magnetic block 1. A heat dissipation ring block 12 is provided above the heat conducting ring sheet 11. The cross section of the heat dissipation ring block 12 is consistent with the cross section of the heat conducting ring sheet 11. The bottom of the heat dissipation ring block 12 is fixedly connected to the top of the heat conducting ring sheet 11. The top of the heat dissipation ring block 12 is provided with heat dissipation fins 13. The heat dissipation fins 13 can increase the heat dissipation area and enhance the heat dissipation effect. The heat dissipation fins 13 are evenly fixedly connected to the top of the heat dissipation ring block 12. The heat of the heat conducting sheet 9 and the heat conducting ring sheet 11 will be transferred to the heat dissipation ring block 12, and the heat will be dissipated through the heat dissipation ring block 12 and the heat dissipation fins 13. Figure 1 and Figure 2 As shown, the top of the upper magnetic block 1 is provided with multiple through-type heat dissipation vents 14. These vents 14 are connected to the cavity 10, allowing heat within the cavity 10 to flow out through the vents 14. A polyester mesh 15 is provided on top of the vents 14. The polyester mesh 15 has good air permeability and can also filter fine dust particles, preventing foreign matter from clogging the vents 14. During use, when the inductor is energized, the internal temperature generated by the inductor is transferred to the heat dissipation ring block 12 by the heat conductive sheet 9 and the heat conductive ring sheet 11. The heat generated by the coil 4 being energized is then dissipated by the heat dissipation ring block 12 and the heat dissipation fins 13 within the cavity 10, and ultimately discharged through the heat dissipation vents 14. This arrangement further enhances the inductor's heat dissipation performance, reduces the impact of heat on the inductor's performance, and ensures the normal operation of the circuit.
[0028] like Figure 1 and Figure 3 As shown, a nylon cloth strip 16 is provided on the outside of the upper magnetic block 1, and a conductive coating 17 is provided on the inside of the nylon cloth strip 16. The conductive coating 17 can form a shielding layer to reduce the influence of external electromagnetic interference. A wear-resistant layer 18 is provided on the outside of the nylon cloth strip 16. The wear-resistant layer 18 can protect and extend the service life of the magnetic layer 5. The nylon cloth strip 16 wraps the side of the inductor. Figure 3As shown, both ends of the nylon cloth strip 16 are provided with fixing blocks 19, and the two fixing blocks 19 are fixedly connected to the two ends of the nylon cloth strip 16. The two fixing blocks 19 are provided with multiple threaded holes 20, and screws 21 are screwed into the threaded holes 20. By wrapping the nylon cloth strip 16 around the inductor and then overlapping the two fixing blocks 19, the screws 21 are tightened into the threaded holes 20 to fix it. This device can reduce external electromagnetic interference to the inductor and extend the service life of the protective magnetic layer 5.
[0029] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. An anti-shedding NR magnetic rubber inductor, characterized in that: include: An upper magnetic conductive block (1), an iron core (2) is provided below the upper magnetic conductive block (1), the top of the iron core (2) is fixedly connected to the bottom of the upper magnetic conductive block (1), a lower magnetic conductive block (3) is provided below the iron core (2), the top of the lower magnetic conductive block (3) is fixedly connected to the bottom of the iron core (2), and a heat dissipation component is located inside the upper magnetic conductive block (1), and the heat dissipation component includes a heat conducting plate (9) and a heat dissipation ring block (12); A coil (4), the coil (4) being wound on the iron core (2), the outer side of the coil (4) being wrapped with a magnetic glue layer (5); A soldering pad (6) is located at the bottom of the lower magnetic conductive block (3), two left and right lead guide grooves (7) are provided at the bottom of the soldering pad (6), and an insulating block (8) is provided in the middle of the soldering pad (6), and the insulating block (8) separates the soldering pad (6) from the middle.
2. The anti-dropout NR magnetic rubber inductor according to claim 1, characterized in that: A plurality of heat conducting plates (9) are embedded in the side surface of the iron core (2), and the plurality of heat conducting plates (9) are evenly distributed on the side surface of the iron core (2).
3. The anti-dropout NR magnetic rubber inductor according to claim 2, characterized in that: The bottom of the upper magnetic conductive block (1) is recessed inward to form a cavity (10), and the top of the iron core (2) is fixedly connected to the top of the cavity (10).
4. The anti-dropout NR magnetic rubber inductor according to claim 3, characterized in that: A heat-conducting ring sheet (11) is provided at the bottom end of the cavity (10). The heat-conducting ring sheet (11) is sleeved on the iron core (2). The inner side of the heat-conducting ring sheet (11) is fixedly connected to the side of the iron core (2). At this time, the heat-conducting ring sheet (9) is partially in contact with the heat-conducting ring sheet (11), and the heat-conducting ring sheet (11) is flush with the bottom end of the upper magnetic block (1).
5. The anti-dropout NR magnetic rubber inductor according to claim 4, characterized in that: A heat dissipation ring block (12) is provided above the heat-conducting ring piece (11); the cross section of the heat dissipation ring block (12) is consistent with the cross section of the heat-conducting ring piece (11); the bottom of the heat dissipation ring block (12) is fixedly connected to the top of the heat-conducting ring piece (11); and a heat dissipation fin (13) is provided on the top of the heat dissipation ring block (12).
6. The anti-dropout NR magnetic rubber inductor according to claim 5, characterized in that: The top of the upper magnetic conductive block (1) is provided with a plurality of through-type heat dissipation openings (14), the plurality of heat dissipation openings (14) are in communication with the cavity (10), and the tops of the plurality of heat dissipation openings (14) are provided with a polyester net (15).
7. The anti-dropout NR magnetic rubber inductor according to claim 6, characterized in that: A nylon cloth strip (16) is provided on the outer side of the upper magnetic conductive block (1), a conductive coating (17) is provided on the inner side of the nylon cloth strip (16), a wear-resistant layer (18) is provided on the outer side of the nylon cloth strip (16), and the nylon cloth strip (16) wraps the side of the inductor.
8. The anti-dropout NR magnetic rubber inductor according to claim 7, characterized in that: Both ends of the nylon cloth strip (16) are provided with fixing blocks (19), and the two fixing blocks (19) are fixedly connected to the two ends of the nylon cloth strip (16). The two fixing blocks (19) are provided with a plurality of threaded holes (20), and screws (21) are screwed into the threaded holes (20).