Stretch bending device capable of preventing line from falling off and being abraded
The design of a device to prevent the line from falling, wearing and bending solves the problems of neutral line slipping, wearing, pulling and twisting, and achieves stable transportation of the neutral line and equipment protection.
Patent Information
- Application Number
- CN202422039223.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-22
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2034-08-22
AI Technical Summary
During the manufacturing process of wind turbine towers, the neutral wire is prone to slipping, wearing, and being pulled and twisted as the tower rotates, causing safety hazards and equipment damage.
A device is used to prevent the line from falling, wear and bending, including a basic bracket, a clamping base, an anti-channeling blocking structure and an adjustable wheel support device. Components such as an eccentric central shaft, rollers and butterfly screw rods are used to achieve stable clamping and rolling transportation of the zero line, reducing wear and torsion.
Effectively prevent the zero line from slipping, reduce wear, avoid pulling and twisting, and improve operation safety and equipment life.
Smart Images

Figure CN223428057U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of wind power generation tower production, in particular to a device for preventing a line from falling, abrasion and bending. Background Art
[0002] Wind power generation converts the kinetic energy of wind into electrical energy. Wind energy is a clean, pollution-free, renewable energy source. Due to its pollution-free, renewable, and mature technology, coupled with its vast energy reserves, wind power generation is gaining increasing attention worldwide.
[0003] During the production of wind turbine towers, the rolled components must be grouped and initially welded. During this welding process, the worker who welds the neutral wire generally welds the neutral wire directly to the iron block and then throws it into the unassembled tower. The neutral wire will slide down by gravity as the tower rotates and remain at the bottom of the tower. The disadvantages of this approach are that, first, the neutral wire may slip out of the tube during the rotation of the tube, and secondly, the contact area between the neutral wire and the inner wall of the tower is too large, and the neutral wire is excessively worn by the edge and the inside of the tube during the operation. In order to solve this technical problem, the utility model proposes a device to prevent the line from falling, wear and bending. Utility Model Content
[0004] The main purpose of the utility model is to provide a device for preventing lines from falling, wearing and bending, which can effectively solve the problems mentioned in the background technology.
[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is:
[0006] A device for preventing lines from falling, wear and bending, includes a basic bracket, a clamping base, an anti-channeling blocking structure and a tower. A clamping base is provided above the eccentric central axis of the basic bracket, and an anti-channeling blocking structure is detachably provided on one side of the basic bracket. An adjustable wheeled support device is movably provided on the anti-channeling blocking structure. Rollers with a diameter greater than the width of the basic bracket body are provided at the four end corners of the basic bracket, and the basic bracket works on the inner wall of the tower.
[0007] Preferably, the basic bracket includes a connecting plate and a connecting shaft, the four end corners of the basic bracket are placed with a certain angle inward in the axis of the roller, and the central axis of the basic bracket is an eccentric central axis.
[0008] Preferably, the clamping base includes a support frame, a No. 1 clamping base, a No. 2 clamping base and a butterfly screw rod, the support frame is arranged at the top end of the connecting plate, the No. 1 clamping base is arranged at the top end of the connecting plate, the No. 2 clamping base is movably arranged inside the support frame, the butterfly screw rod is rotatably arranged at the top end of the No. 2 clamping base, and the butterfly screw rod is threadedly connected to the support frame, and the clamping base surfaces of the No. 1 clamping base and the No. 2 clamping base are arc surfaces.
[0009] Preferably, the anti-channeling blocking structure includes a support rod and a blocking frame, a nut is provided on one side of the connecting plate, the support rod thread is connected to the nut, and the blocking frame is provided at one end of the support rod.
[0010] Preferably, the adjustable wheeled support device comprises a sliding ring and a mounting frame, the sliding ring is movably arranged on the outside of the support rod, and the mounting frame is arranged at the bottom end of the sliding ring.
[0011] Preferably, a guide groove is provided through the interior of the support frame, and two groups of protrusions are provided on the outer side of the second clamping base, and the protrusions are movably passed through the interior of the guide groove.
[0012] Compared with the prior art, the present invention has the following beneficial effects:
[0013] In the utility model, by providing components such as a clamping base, an anti-slip blocking structure and an adjustable wheel support device, it is possible to effectively solve the problem of the neutral wire slipping out of the tower during the tower team operation, solve the problem of the neutral wire being worn by the edge and wall of the tower during the tower operation, and solve the problem of the neutral wire being pulled and twisted as the tower rotates during the tower operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is a schematic diagram of the overall structure of a device for preventing line from falling, abrasion and bending according to the present invention;
[0015] Figure 2 This is a schematic diagram of the other side of the overall structure of a device for preventing line from falling, abrasion and bending according to the present invention;
[0016] Figure 3 This is a schematic diagram of the structure of an anti-channeling blocking structure of a device for preventing line falling, wear and bending in the present utility model;
[0017] Figure 4 This is a schematic diagram of the overall side structure of a device for preventing line from falling, abrasion and bending according to the present invention;
[0018] Figure 5 This is a schematic diagram of the planar structure of the tower and roller of a device for preventing line from falling, wear and bending in the utility model;
[0019] Figure 6 This is a device for preventing line from falling, wearing and bending. Figure 2 Schematic diagram of the enlarged local structure at point A.
[0020] In the figure: 1. Basic bracket; 101. Connecting plate; 102. Connecting shaft; 2. Clamping base; 201. Support frame; 202. Clamping base No. 1; 203. Clamping base No. 2; 204. Butterfly screw rod; 3. Anti-channeling blocking structure; 301. Support rod; 302. Blocking frame; 4. Adjustable wheel support device; 401. Sliding ring; 402. Mounting frame; 5. Nut; 6. Roller; 7. Tower; 8. Guide groove; 9. Bump. DETAILED DESCRIPTION
[0021] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific implementation methods.
[0022] like Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 、 Figure 5 and Figure 6 As shown, a device for preventing line from falling, abrasion and bending;
[0023] It includes a basic bracket 1, a clamping base 2, an anti-channeling blocking structure 3 and a tower 7. The clamping base 2 is arranged above the eccentric central axis of the basic bracket 1. The anti-channeling blocking structure 3 is detachably arranged on one side of the basic bracket 1. An adjustable wheeled support device 4 is movably arranged on the anti-channeling blocking structure 3. The four end corners of the basic bracket 1 are provided with rollers 6 with a diameter greater than the width of the main body of the basic bracket 1. The larger diameter rollers can better offset the overturning moment and make the movement of the device more stable. The basic bracket 1 works on the inner wall of the tower 7.
[0024] The basic bracket 1 includes a connecting plate 101 and a connecting shaft 102. The four end corners of the basic bracket 1 are provided with a certain inward angle of the axis of the roller 6, and the central axis of the basic bracket 1 is an eccentric central axis.
[0025] The clamping base 2 includes a support frame 201, a No. 1 clamping base 202, a No. 2 clamping base 203 and a butterfly screw rod 204. The support frame 201 is arranged at the top of the connecting plate 101, the No. 1 clamping base 202 is arranged at the top of the connecting plate 101, the No. 2 clamping base 203 is movably arranged inside the support frame 201, the butterfly screw rod 204 is rotatably arranged at the top of the No. 2 clamping base 203, and the butterfly screw rod 204 is threadedly connected to the support frame 201, and the clamping base surfaces of the No. 1 clamping base 202 and the No. 2 clamping base 203 are arc surfaces.
[0026] The anti-channeling blocking structure 3 includes a support rod 301 and a blocking frame 302 . A nut 5 is provided on one side of the connecting plate 101 . The support rod 301 is threadedly connected to the nut 5 . The blocking frame 302 is provided at one end of the support rod 301 .
[0027] The adjustable wheeled support device 4 comprises a sliding ring 401 movably arranged outside the support rod 301 and a mounting frame 402 arranged at the bottom end of the sliding ring 401.
[0028] The inside of the support frame 201 is provided with a guide groove 8, and the outside of the second clamping base 203 is provided with two groups of protrusions 9 movably penetrating the inside of the guide groove 8.
[0029] The four end corners of the foundation support 1 are provided with eccentric shafts, and the middle shaft is an eccentric shaft to balance the overturning moment caused by the zero line. The clamping foundation 2 is arranged above the eccentric middle shaft. The clamping operation surface is a curved surface, which can better clamp the line. The anti-channeling blocking structure 3 is connected to the sliding ring 401 of the adjustable wheeled support device 4 on one side of the foundation support 1 by a nut 5, and the adjustable wheeled support device 4 is designed to balance the moment caused by the line. The four end points of the foundation support 1 are provided with moving devices rollers 6. The larger diameter rollers 6 can better offset the overturning moment and make the device move more stably. The clamping foundation 2 is provided with a butterfly type screw rod 204 on the upper surface. The butterfly type screw rod is used for clamping. During the operation process, it is easier to operate. Increasing the pitch of the screw rod will reduce the clamping operation time.
[0030] To solve the problem of zero line sliding in the team operation, we use the rotation of the tower drum during the operation process to offset the advancing angle of the trolley wheel with the zero line. Then during the team operation process, the trolley will always have a tendency to walk into the cylinder through the rotation of the tower drum 7. To fix the relative position of the trolley in the cylinder, we extend the anti-channeling blocking structure 3 outside the cylinder. Under the action of the two designs, the trolley will maintain a relatively static state with the cylinder during the operation process.
[0031] To solve the problem of zero line wear caused by the edge and wall of the cylinder during the team operation process, we use the trolley to move in the cylinder. The rolling of the roller 6 replaces the previous dry friction of the zero line. The rolling of the roller 6 will bring the relative static state of the trolley and the cylinder. The zero line is fixed on the trolley, and the zero line will maintain a relatively static state with the cylinder. At this time, the edge of the cylinder may still wear the zero line. To solve this problem, we pass the zero line through the extended anti-channeling blocking structure 3. Because the zero line has a certain gravity, it will bring a certain overturning force to the trolley. Therefore, a supporting device for the zero line is installed behind the fixing structure.
[0032] To solve the problem of zero line pulling and twisting caused by the rotation of the tower drum 7 during the operation process, this device will always be at the low end of the cylinder wall during the operation process, so it will not pull the zero line. The rotation of the trolley roller 6 will avoid the twisting of the zero line.
[0033] Working principle: the utility model discloses when using, first the line clamping and trolley clamp inside screw butterfly screw rod 204 are tightened, secondly, the trolley is placed in the inner wall of the processing cylinder, and the extended anti-escape blocking structure 3 is close to the cylinder edge and can carry out the welding operation, has the advantages of simple operation, convenient to use, and good use effect.
[0034] The basic principle and main features of the utility model and the advantages of the utility model are shown and described above. Those skilled in the art should understand that the utility model is not limited by the above examples, and the above examples and descriptions in the specification are only to illustrate the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model can also have various changes and improvements, and these changes and improvements all fall within the scope of the claimed utility model. The scope of protection of the utility model is defined by the appended claims and their equivalents.
Claims
1. A device for preventing a line from falling, wearing, or bending, comprising a base support (1), a clamping base (2), an anti-channeling blocking structure (3), and a tower (7), characterized in that: A clamping base (2) is provided above the eccentric central axis of the base support (1); a detachable anti-slip blocking structure (3) is provided on one side of the base support (1); an adjustable wheeled support device (4) is movably provided on the anti-slip blocking structure (3); rollers (6) having a diameter greater than the width of the main body of the base support (1) are provided at the four end corners of the base support (1); and the base support (1) works on the inner wall of the tower (7).
2. The device for preventing line from falling, abrasion and bending according to claim 1, characterized in that: The basic support (1) comprises a connecting plate (101) and a connecting shaft (102); the four end corners of the basic support (1) are provided with a certain inward angle of the axis of the roller (6) and the central axis of the basic support (1) is an eccentric central axis.
3. The device for preventing line from falling, abrasion and bending according to claim 1, characterized in that: The clamping base (2) comprises a support frame (201), a No. 1 clamping base (202), a No. 2 clamping base (203) and a butterfly screw rod (204), wherein the support frame (201) is arranged at the top end of the connecting plate (101), the No. 1 clamping base (202) is arranged at the top end of the connecting plate (101), the No. 2 clamping base (203) is movably arranged inside the support frame (201), the butterfly screw rod (204) is rotatably arranged at the top end of the No. 2 clamping base (203), and the butterfly screw rod (204) is threadedly connected to the support frame (201), and the clamping base surfaces of the No. 1 clamping base (202) and the No. 2 clamping base (203) are arc surfaces.
4. The device for preventing line from falling, abrasion and bending according to claim 1, characterized in that: The anti-channeling blocking structure (3) comprises a support rod (301) and a blocking frame (302); a nut (5) is provided on one side of the connecting plate (101) of the base bracket (1); the support rod (301) is threadedly connected to the nut (5); and the blocking frame (302) is provided at one end of the support rod (301).
5. The device for preventing line from falling, abrasion and bending according to claim 1, characterized in that: The adjustable wheeled support device (4) comprises a sliding ring (401) and a mounting frame (402), wherein the sliding ring (401) is movably arranged on the outside of the support rod (301), and the mounting frame (402) is arranged at the bottom end of the sliding ring (401).
6. The device for preventing line from falling, abrasion and bending according to claim 3, characterized in that: A guide groove (8) is provided through the interior of the support frame (201), and two groups of protrusions (9) are provided on the outer side of the second clamping base (203), and the protrusions (9) are movably extended through the interior of the guide groove (8).