Direct-connection high-speed vertical plug-in head device with compact structure
By combining the design of the first driving member and the connecting rod assembly and the second driving member and the cam assembly in the plug-in head device, the problem of insufficient plug-in precision and stability is solved, and efficient plug-in operation is achieved.
Patent Information
- Application Number
- CN202422389077.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-29
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2034-09-29
AI Technical Summary
The existing plug-in head device has deficiencies in plug-in accuracy and stability, resulting in poor plug-in effect.
A compact, direct-connected, high-speed, vertical plug-in head device is used. The first drive member and the connecting rod assembly are combined to drive the plug-in rod to move closer to or away from the circuit board. At the same time, the second drive member and the cam assembly are combined to drive the plug-in rod to move up and down to perform the plug-in operation, achieving high precision and stability.
It achieves high-precision and stable plug-in effects, fast plug-in speed and high efficiency.
Smart Images

Figure CN223428801U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of plug-in machines, in particular to a compactly structured direct-connected high-speed vertical plug-in head device. Background Art
[0002] An insertion machine is a machine that inserts various electronic components into designated positions on a PCB board. The insertion head device is the mechanism on the insertion machine that ultimately performs the insertion operation. The insertion head device in the prior art simply drives the insertion rod up and down directly through a combination of a motor, a gear, and a rack, or through a combination of a cylinder and a guide rod. The speed and force of the insertion rod when it is lifted close to or away from the circuit board are generally different from the speed and force required during insertion. The driving method in the prior art makes it difficult to control changes in the speed and force of the insertion rod, resulting in poor insertion accuracy and stability, and poor insertion effect.
[0003] Therefore, it is necessary to provide a compact, direct-connected, high-speed, vertical plug-in head device to solve the above technical problems. Utility Model Content
[0004] The utility model provides a compact structure direct-connected high-speed vertical plug-in head device, which solves the problems of poor plug-in precision and stability and poor plug-in effect of the plug-in head device in the prior art.
[0005] In order to solve the above technical problems, the technical solution of the utility model is: a compact direct-connected high-speed vertical plug-in head device, which includes: a fixing frame, a first driving member, a second driving member, a connecting rod assembly, a cam assembly, and a plug-in assembly;
[0006] The plug-in component is arranged to be lifted and slidably on one side of the fixing frame. The plug-in component is used to perform plug-in operations on the circuit board. The first driving member and the second driving member are fixedly arranged on the fixing frame. The output end of the first driving member is connected to the plug-in component through the connecting rod assembly, and is used to drive the plug-in component to be lifted and lowered close to the circuit board. The output end of the second driving member is connected to the plug-in component through the cam assembly, and is used to drive the plug-in component to be lifted and lowered to perform plug-in operations.
[0007] In the present invention, the plug-in assembly includes a plug-in rod, and the fixing frame includes a mounting block, a first plate body and a second plate body arranged in parallel, and a connecting plate connecting the first plate body and the second plate body;
[0008] The mounting block is located on one side of the first plate body, and the plug-in rod is rotatably connected to the mounting block via a driven pulley. The driven pulley and the plug-in rod form a sliding connection along the axial direction of the plug-in rod, and at the same time, the driven pulley and the plug-in rod form a fixed connection along the circumferential direction of the plug-in rod.
[0009] The first driving member is arranged on the first plate body through a support seat, the connecting rod assembly passes through the second plate body and is connected to the plug-in rod, and the cam assembly is arranged on the connecting plate.
[0010] Wherein, the plug-in assembly further includes a connecting block, a slider and a guide shaft;
[0011] The guide shaft is connected between the mounting block and the second plate body, the connecting block is connected to the connecting rod assembly, the plug-in rod passes through the connecting block and is connected to the connecting rod assembly, the plug-in rod is connected to the connecting block for rotation around the axial direction of the plug-in rod, the slider is fixedly connected to the connecting block, and both ends of the slider are slidably connected to one of the guide shafts.
[0012] Furthermore, a spring is sleeved on the guide shaft, and the spring is compressed and arranged between the sliding block and the mounting block.
[0013] In the present invention, the cam assembly includes a cam rod, a cam body, and a fixing plate. The two cam bodies are connected to the cam rod, and the cam bodies are fixed relative to the circumferential direction of the cam rod. The fixing plate is connected between the two cam bodies, and the two cam bodies are respectively located on both sides of the plug-in rod.
[0014] The plug-in rod is provided with an annular groove along the circumference, and a rotating column is provided on one side of the two cam bodies close to each other, and the rotating columns are movably fitted in the annular groove.
[0015] In the present invention, the connecting rod assembly includes a driving rod, a first connecting rod, and a support member;
[0016] One end of the driving rod is fixedly connected to the output end of the first driving member, the other end of the driving rod is rotatably connected to the first connecting rod, and the end of the first connecting rod away from the driving rod is rotatably connected to the plug-in rod. The support member is located between the driving rod and the plug-in rod, and one end of the support member is rotatably connected to the first connecting rod.
[0017] In which, the first connecting rod is connected to the plug-in rod through the second connecting rod, one end of the second connecting rod is rotatably connected to the first connecting rod, and the other end of the second connecting rod is provided with a connecting groove, a locking block is provided in the connecting groove, and a locking hole is provided on the locking block, and one end of the plug-in rod is locked in the locking hole.
[0018] Furthermore, the support member is an L-shaped structure, a receiving groove is provided on the first connecting rod, one end of the support member extends into the receiving groove and is rotatably connected to the inner wall of the receiving groove, and the support member is fixedly connected to the connecting block away from the outer side surface of the receiving groove.
[0019] In the present invention, the fixing frame further comprises a bottom frame member with a hollow structure, the bottom frame member is fixedly connected to the bottom surface of the first plate body, and the mounting block is fixedly connected to the side surface of the bottom frame member.
[0020] In the present invention, a first sensing member and a second sensing member are sleeved on the cam rod, and a first sensor for sensing the first sensing member and a second sensor for sensing the second sensing member are provided on the fixing frame. The first sensor is used to feedback information that the first driving member is driven into position, and the second sensor is used to feedback information that the second driving member is driven into position.
[0021] Compared with the prior art, the beneficial effects of the present invention are as follows: the compact direct-connected high-speed vertical plug-in head device of the present invention drives the plug-in rod to rise and fall close to or away from the circuit board by setting a first driving member in combination with a connecting rod assembly, and at the same time drives the plug-in rod to rise and fall into the plug-in by combining a second driving member with a cam assembly, which can perform high-precision and stable plug-in, with high-speed and high efficiency and good plug-in effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments. The drawings described below are only drawings corresponding to some embodiments of the present invention.
[0023] Figure 1 It is a structural schematic diagram of a preferred embodiment of the compact direct-connected high-speed vertical plug-in head device of the present invention.
[0024] Figure 2 To remove Figure 1 Schematic diagram of the structure after some components of the fixed frame. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without making creative efforts shall fall within the scope of protection of the present invention.
[0026] Directional terms mentioned in this invention, such as "upper", "lower", "front", "back", "left", "right", "inside", "outside", "side", "top" and "bottom", are only used with reference to the directions of the drawings. The directional terms used are used to illustrate and understand the invention, and are not intended to limit the invention.
[0027] The terms "first" and "second" in the present invention are used for descriptive purposes only and should not be understood as indicating or implying relative importance, nor as limiting the order of precedence.
[0028] In this utility model, unless otherwise specified or limited, the terms "installed," "connected," "connect," "fixed," etc. should be understood in a broad sense. For example, connection can be a detachable connection or a connection of an integral structure; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be internal communication between two components or an interaction between two components. For those skilled in the art, the specific meanings of the above terms in this utility model can be understood according to the specific circumstances.
[0029] The plug-in head device in the prior art drives the plug-in rod up and down through a combination structure of a motor, a gear and a rack, or drives the plug-in rod up and down through a combination structure of a cylinder and a guide rod. The plug-in precision and stability are poor, and the plug-in effect is poor.
[0030] The following is a preferred embodiment of a compact, direct-connected, high-speed, vertical plug-in head device provided by the present invention that can solve the above technical problems.
[0031] Please refer to Figure 1 and Figure 2 ,in Figure 1 It is a structural schematic diagram of a preferred embodiment of the compact direct-connected high-speed vertical plug-in head device of the present invention. Figure 2 To remove Figure 1 Schematic diagram of the structure after some components of the fixed frame.
[0032] In the figures, structurally similar elements are denoted by the same reference numerals.
[0033] The utility model provides a compact, direct-connected, high-speed vertical plug-in head device, which includes: a fixed frame, a first drive member 12, a second drive member 13, a connecting rod assembly 14, a cam assembly 15, and a plug-in assembly. In this embodiment, the first drive member 12 and the second drive member 13 are both motors.
[0034] The plug-in assembly is arranged to slide and rise on one side of the fixed frame. The plug-in assembly is used to insert the circuit board. The first drive member 12 and the second drive member 13 are fixedly arranged on the fixed frame. The output end of the first drive member 12 is connected to the plug-in assembly via a connecting rod assembly 14, and is used to drive the plug-in assembly to move up and down close to the circuit board. The driving speed of the first drive member 12 can be relatively fast but does not require great force. The output end of the second drive member 13 is connected to the plug-in assembly via a cam assembly 15, and is used to drive the plug-in assembly to move up and down to perform the insertion operation. The driving speed of the second drive member 13 does not require great force but is greater than that of the first drive member 12. Through the combined drive, high-precision and stable insertion can be achieved. The first drive member 12 and the second drive member 13 do not need to rotate a large angle to complete the insertion operation. The insertion is high-speed and efficient, and the insertion effect is good.
[0035] It should be noted that the second driving member 13 in this embodiment is provided on another fixing seat, and the fixing seat is fixed relative to the fixing frame, that is, the fixing seat and the fixing frame can be the same structure connected together.
[0036] Please refer to Figure 1 In this embodiment, the plug-in assembly includes a plug-in rod 161, and the fixing frame includes a mounting block 114, a first plate 111 and a second plate 112 arranged in parallel, and a connecting plate 113 connecting the first and second plates 111 and 112. The fixing frame is assembled from multiple components, making it easier to manufacture, repair, and replace, as well as to connect different plug-in rods 161. Specifically, worn components such as the driven pulley 162 or plug-in rod 161 can be replaced by simply removing the mounting block, or a plug-in rod 161 of a different specification can be replaced by removing and replacing the mounting block.
[0037] In this embodiment, the mounting block 114 is located on one side of the first plate body 111, and the plug-in rod 161 is rotatably connected to the mounting block 114 through the driven pulley 162. The driven pulley 162 and the plug-in rod 161 form a sliding connection along the axial direction of the plug-in rod 161. At the same time, the driven pulley 162 and the plug-in rod 161 form a fixed connection along the circumferential direction of the plug-in rod 161, so that the plug-in rod 161 can be raised and lowered, and can also be driven to rotate by the driven pulley 162 to perform plug-in operations in different directions.
[0038] Please refer to Figure 2The first driving member 12 is arranged on the first plate body 111 through the support seat, the connecting rod assembly 14 passes through the second plate body 112 and is connected to the plug-in rod 161, and the cam assembly 15 is arranged on the connecting plate 113.
[0039] Please refer to Figure 1 and Figure 2 , wherein the plug-in component also includes a connecting block 164, a slider 165 and a guide shaft 163.
[0040] The guide shaft 163 is connected between the mounting block 114 and the second plate body 112, the connecting block 164 is connected to the connecting rod assembly 14, the plug-in rod 161 passes through the connecting block 164 and is connected to the connecting rod assembly 14, the plug-in rod 161 is connected to the connecting block 164 for axial rotation around the plug-in rod 161, the slider 165 is fixedly connected to the connecting block 164, and the two ends of the slider 165 are respectively slidably connected to a guide shaft 163 to achieve high-precision and high-stability lifting and lowering operation of the plug-in rod 161.
[0041] Among them, a spring can also be set on the guide shaft 163 ( Figure 1 The spring is not shown in the figure), and the spring compression is arranged between the slider 165 and the mounting block 114. The spring improves the efficiency of the plug-in rod 161 rising, and at the same time has a buffering effect on the rapid descent of the plug-in rod 161.
[0042] Please refer to Figure 2 In this embodiment, the cam assembly 15 includes a cam rod 151, a cam body 152, and a fixing plate 153. The two cam bodies 152 are connected to the cam rod 151. The cam bodies 152 are fixed relative to the circumference of the cam rod 151. The cam bodies 152 and the cam rod 151 are fixed together, for example, by a key connection. The fixing plate 153 is connected between the two cam bodies 152. The two cam bodies 152 are located on either side of the plug-in rod 161, allowing the cam assembly 15 to stably drive the plug-in rod 161 to rise and fall.
[0043] The plug-in rod 161 is provided with an annular groove 1611 along the circumference, and the two cam bodies 152 are provided with a rotating column 154 on the side close to each other. The rotating column 154 is movably fitted in the annular groove 1611, so that the cam body 152 can drive the plug-in rod 161 to rise and fall, and the relative position between the two can be adaptively changed.
[0044] Please refer to Figure 2 In this embodiment, the connecting rod assembly 14 includes a driving rod 141 , a first connecting rod 142 , and a supporting member 143 .
[0045] One end of the driving rod 141 is fixedly connected to the output end of the first driving member 12, and the other end of the driving rod 141 is rotatably connected to the first connecting rod 142. The end of the first connecting rod 142 away from the driving rod 141 is rotatably connected to the plug-in rod 161. The support member 143 is located between the driving rod 141 and the plug-in rod 161, and one end of the support member 143 is rotatably connected to the first connecting rod 142. The first driving member 12 drives the driving rod 141 to rotate, and the driving rod 141 can drive the first connecting rod 142 to rise and fall and rotate, thereby driving the plug-in rod 161 to rise and fall. The cooperation of the support rod 143, the first connecting rod 142, and the connecting block 164 can enable the plug-in rod 161 to be raised and lowered quickly, efficiently, and stably.
[0046] Among them, the first connecting rod 142 in this embodiment is connected to the plug-in rod 161 through the second connecting rod 144, one end of the second connecting rod 144 is rotatably connected to the first connecting rod 142, and the other end of the second connecting rod 144 is provided with a connecting groove, and a locking block 145 is provided in the connecting groove, and a locking hole is provided on the locking block 145. One end of the plug-in rod 161 is locked in the locking hole, which facilitates the connection between the plug-in rod 161 and the connecting rod assembly 14.
[0047] The support member 143 in this embodiment is an L-shaped structure, and a receiving groove is provided on the first connecting rod 142. One end of the support member 143 extends into the receiving groove and is rotatably connected to the inner wall of the receiving groove. The support member 143 is fixedly connected to the connecting block 164 away from the outer side surface of the receiving groove, and the connection structure is stable.
[0048] In this embodiment, the fixing frame also includes a bottom frame member 115 with a hollow structure. The bottom frame member 115 is fixedly connected to the bottom surface of the first plate body 111, and the mounting block 114 is fixedly connected to the side of the bottom frame member 115. The bottom frame member 115 facilitates the compact direct-connected high-speed vertical plug-in head device to be firmly set on the plug-in machine, and at the same time, different bottom frame members 115 can be set to adapt to installation applications on different plug-in machines.
[0049] Please refer to Figure 1 In this embodiment, a first sensor 172 and a second sensor 174 are mounted on the cam rod 151. A first sensor 171 for sensing the first sensor 172 and a second sensor 173 for sensing the second sensor 174 are mounted on the fixed frame. The first sensor 171 provides feedback indicating that the first driving member 12 has reached its designated position, while the second sensor 173 provides feedback indicating that the second driving member 13 has reached its designated position. The first sensor 171 and the second sensor 173 monitor the elevation of the plug-in rod, enabling highly accurate insertion.
[0050] The first sensing member 172 and the second sensing member 174 can be rotated on the cam rod 151 to a desired position, and then fixed on the cam rod 151 by tightening screws, for example.
[0051] The working principle of this utility model is as follows: When a circuit board moves below the insertion rod 161 and requires insertion, the first drive member 12 first activates and drives the insertion rod 161 downward via the connecting rod assembly 14. During this process, the cam assembly 15 rotates accordingly as the insertion rod 161 descends. When the sensor 171 detects that the insertion rod 161 has descended to a preset position, the first drive member 12 stops, and the second drive member 13 activates and drives the insertion rod 161 further downward via the cam assembly 15, completing the insertion of the circuit board. During this process, the connecting rod assembly 14 also rotates accordingly as the insertion rod 161 descends.
[0052] After the plug-in is completed, the second driving member 13 and the first driving member 12 work in sequence to drive the plug-in rod 161 to rise and reset.
[0053] This completes the plug-in process of the compact, direct-connected, high-speed vertical plug-in head device of the preferred embodiment.
[0054] A compact direct-connected high-speed vertical plug-in head device in this preferred embodiment drives the plug-in rod to move up and down towards or away from the circuit board by setting a first driving member in combination with a connecting rod assembly, and at the same time drives the plug-in rod to move up and down into the plug-in by combining a second driving member with a cam assembly, which can perform high-precision and stable plug-in, with high-speed and high efficiency and good plug-in effect.
[0055] In summary, although the present invention has been disclosed above with reference to preferred embodiments, the above preferred embodiments are not intended to limit the present invention. A person skilled in the art may make various changes and modifications without departing from the spirit and scope of the present invention. Therefore, the scope of protection of the present invention shall be based on the scope defined by the claims.
Claims
1. A compact, direct-connected, high-speed vertical plug-in head device, characterized in that: include: a fixed frame, a first driving member, a second driving member, a connecting rod assembly, a cam assembly, and a plug-in assembly; The plug-in component is arranged to be lifted and slidably disposed on one side of the fixing frame. The plug-in component is used to perform plug-in operations on the circuit board. The first driving member and the second driving member are fixedly arranged on the fixing frame. The output end of the first driving member is connected to the plug-in component through the connecting rod assembly, and is used to drive the plug-in component to be lifted and lowered close to the circuit board. The output end of the second driving member is connected to the plug-in component through the cam assembly, and is used to drive the plug-in component to be lifted and lowered to perform plug-in operations.
2. The compact, direct-connected, high-speed vertical plug-in head device according to claim 1, characterized in that: The plug-in assembly includes a plug-in rod, and the fixing frame includes a mounting block, a first plate body and a second plate body arranged in parallel, and a connecting plate connecting the first plate body and the second plate body; The mounting block is located on one side of the first plate body, and the plug-in rod is rotatably connected to the mounting block via a driven pulley. The driven pulley and the plug-in rod form a sliding connection along the axial direction of the plug-in rod, and at the same time, the driven pulley and the plug-in rod form a fixed connection along the circumferential direction of the plug-in rod. The first driving member is arranged on the first plate body through a support seat, the connecting rod assembly passes through the second plate body and is connected to the plug-in rod, and the cam assembly is arranged on the connecting plate.
3. The compact, direct-connected, high-speed vertical plug-in head device according to claim 2, characterized in that: The plug-in assembly also includes a connecting block, a slider and a guide shaft; The guide shaft is connected between the mounting block and the second plate body, the connecting block is connected to the connecting rod assembly, the plug-in rod passes through the connecting block and is connected to the connecting rod assembly, the plug-in rod is connected to the connecting block for rotation around the axial direction of the plug-in rod, the slider is fixedly connected to the connecting block, and both ends of the slider are slidably connected to one of the guide shafts.
4. The compact, direct-connected, high-speed vertical plug-in head device according to claim 3, characterized in that: A spring is sleeved on the guide shaft, and the spring is compressed and arranged between the sliding block and the mounting block.
5. The compact, direct-connected, high-speed vertical plug-in head device according to claim 2, characterized in that: The cam assembly includes a cam rod, a cam body, and a fixing plate. The two cam bodies are connected to the cam rod. The cam bodies are fixed relative to the circumferential direction of the cam rod. The fixing plate is connected between the two cam bodies. The two cam bodies are respectively located on both sides of the plug-in rod. The plug-in rod is provided with an annular groove along the circumference, and a rotating column is provided on one side of the two cam bodies close to each other, and the rotating columns are movably fitted in the annular groove.
6. The compact, direct-connected, high-speed vertical plug-in head device according to claim 3, characterized in that: The connecting rod assembly includes a driving rod, a first connecting rod, and a support member; One end of the driving rod is fixedly connected to the output end of the first driving member, the other end of the driving rod is rotatably connected to the first connecting rod, and the end of the first connecting rod away from the driving rod is rotatably connected to the plug-in rod. The support member is located between the driving rod and the plug-in rod, and one end of the support member is rotatably connected to the first connecting rod.
7. The compact, direct-connected, high-speed vertical plug-in head device according to claim 6, characterized in that: The first connecting rod is connected to the plug-in rod through the second connecting rod, one end of the second connecting rod is rotatably connected to the first connecting rod, and the other end of the second connecting rod is provided with a connecting groove, a locking block is provided in the connecting groove, and a locking hole is provided on the locking block, and one end of the plug-in rod is locked in the locking hole.
8. The compact, direct-connect, high-speed vertical plug-in head device according to claim 6, characterized in that: The support member is an L-shaped structure, and a receiving groove is provided on the first connecting rod. One end of the support member extends into the receiving groove and is rotatably connected to the inner wall of the receiving groove. The support member is fixedly connected to the connecting block away from the outer side surface of the receiving groove.
9. The compact, direct-connected, high-speed vertical plug-in head device according to claim 2, characterized in that: The fixing frame further includes a bottom frame member with a hollow structure, the bottom frame member is fixedly connected to the bottom surface of the first plate body, and the mounting block is fixedly connected to the side surface of the bottom frame member.
10. The compact, direct-connected, high-speed vertical plug-in head device according to claim 5, characterized in that: The cam rod is provided with a first sensing member and a second sensing member, and the fixing frame is provided with a first sensor for sensing the first sensing member and a second sensor for sensing the second sensing member. The first sensor is used to feedback information that the first driving member is driven into position, and the second sensor is used to feedback information that the second driving member is driven into position.