Self-circulation stirring device of coating storage tank

The liquid and gas circulation stirring system solves the problem of liquid coating stratification in the storage tank, achieves uniform distribution of coating and stability of filling quality, and improves the reliability and service life of the equipment.

CN223430229UActive Publication Date: 2025-10-14HUBEI LUBANG BUILDING MATERIALS CO LTD
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Patent Information

Application Number
CN202422707818.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-07
Publication Date
2025-10-14
Estimated Expiration
2034-11-07

AI Technical Summary

Technical Problem

Liquid coatings tend to separate into layers after standing in storage tanks, resulting in inconsistent product quality during filling.

Method used

A liquid circulation stirring system and a gas circulation stirring system are used. Liquid coating is extracted from the middle or upper part of the tank through the liquid spraying unit and the aeration nozzle respectively and sprayed to the bottom under pressure. The aeration nozzle sprays gas downward to promote uniform distribution of the coating.

Benefits of technology

It effectively breaks the stratification of the coating, ensures the uniformity of the coating during filling, improves the consistency of product quality, avoids equipment blockage and extends the service life.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223430229U_ABST
Patent Text Reader

Abstract

The utility model discloses a self-circulation stirring device of a coating storage tank, and belongs to the technical field of coating stirring. The device comprises a tank body, a liquid circulation stirring system and a gas circulation stirring system, and the tank body is used for storing liquid paint; the liquid circulation stirring system comprises a plurality of liquid spraying units arranged in the tank body, and the liquid spraying units can extract liquid paint in the tank body and spray the liquid paint to the bottom of the tank body; the gas circulation stirring system comprises an aeration spray head arranged in the tank body, an opening of the aeration spray head is arranged downwards, and the aeration spray head can be opened in a one-way mode from inside to outside to spray a large amount of gas to the bottom of the tank body so as to promote uniform distribution of the liquid coating. According to the utility model, the uniform distribution of liquid coating substances can be promoted, and the consistency of filled products is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to paint stirring technical field especially relates to a self -circulation stirring device of paint storage tank. BACKGROUND

[0002] Paint, traditional name in China is paint. So-called paint is coated on the object surface that is protected or is decorated, and can form firm adhesion's continuous film with being painted object, usually is with resin or oil or emulsion as main, add or do not add pigment, filler, add corresponding auxiliary agent, with organic solvent or water preparation becomes viscous liquid.

[0003] After liquid paint is produced, a large amount of liquid paint will be stored in a large storage tank, and then the paint in the storage tank is filled one by one by using a filling system.

[0004] However, since the liquid paint is a suspension, it is easy to precipitate and stratify after standing. In the lower layer of the storage tank, the material is more viscous. In the upper layer of the storage tank, the material is less and thinner. During the filling operation, the viscous liquid paint and the thin liquid paint are filled respectively, so that the quality of the products is inconsistent, which seriously affects the quality of the products. INVENTION CONTENTS

[0005] Therefore, it is necessary to provide a self-circulation stirring device for a paint storage tank to solve the stratification problem of the existing liquid paint after standing.

[0006] The utility model provides a self-circulation stirring device for a paint storage tank, comprising:

[0007] The tank body is used for storing liquid paint.

[0008] The liquid circulation stirring system comprises a plurality of liquid jet units arranged in the tank body, which can extract the liquid paint in the tank body and spray it to the bottom of the tank body.

[0009] The gas circulation stirring system comprises an aeration nozzle arranged in the tank body, the opening of the aeration nozzle is arranged downward, the aeration nozzle can be opened outward unidirectionally, a large amount of gas is sprayed to the bottom of the tank body, and the uniform distribution of the liquid paint is promoted.

[0010] Further, the aeration nozzle comprises a nozzle body and a one-way valve, an inner cavity for storing high-pressure air is formed in the nozzle body, a plurality of communication holes are formed in one end of the nozzle body, the one-way valve is arranged in the communication hole, and the air in the inner cavity can be communicated with the outside through the one-way valve unidirectionally.

[0011] Further, the gas circulating stirring system further comprises an air driver, one end of the air driver is communicated with the spray head body through a pipeline, and the other end of the air driver is communicated with the top of the tank body through a pipeline to collect the gas sprayed from the liquid paint.

[0012] Further, the air driver is an air compressor, a fan or an air pump.

[0013] Further, the liquid spraying unit comprises a submersible pump arranged at the bottom of the tank body, the submersible pump can suck the liquid paint and spray it under pressure to stir the settled paint.

[0014] Further, the liquid spraying unit further comprises a movable spray head connected with the liquid outlet end of the submersible pump, and the spray head can expand the action range of the sprayed high-pressure paint.

[0015] Further, the anti-surge assembly further comprises a buoyancy ring floatingly arranged on the surface of the liquid paint, and the anti-surge screen is connected with the buoyancy ring.

[0016] Further, the anti-surge assembly further comprises a buoyancy ring floatingly arranged on the surface of the liquid paint, and the anti-surge screen is connected with the buoyancy ring.

[0017] Compared with the prior art, the present application has the beneficial effects that:

[0018] (1) The self-circulating stirring device of the paint storage tank of the present application is provided with a liquid circulating stirring system, the liquid circulating stirring system comprises a plurality of liquid spraying units arranged in the tank body, the liquid spraying units extract the liquid paint from the middle or upper part of the tank body, and the liquid paint is sprayed at high speed to the bottom after being pressurized. The liquid has a large kinetic energy in the spraying process, can effectively stir the liquid in the tank body, promotes the full mixing of the viscous sediment and the relatively thin upper paint, breaks the stratification phenomenon formed due to static, and ensures the uniformity of the liquid paint during filling.

[0019] (2) The self-circulating stirring device of the paint storage tank of the present application is provided with a gas circulating stirring system, the liquid circulating stirring system comprises a plurality of liquid spraying units arranged in the tank body, the liquid spraying units extract the liquid paint from the middle or upper part of the tank body, and the liquid paint is sprayed at high speed to the bottom after being pressurized. The liquid has a large kinetic energy in the spraying process, can effectively stir the liquid in the tank body, promotes the full mixing of the viscous sediment and the relatively thin upper paint, breaks the stratification phenomenon formed due to static, and ensures the uniformity of the liquid paint during filling. BRIEF DESCRIPTION OF DRAWINGS

[0020] The drawings described herein are used to provide further understanding of the present application, form a part of the present application, the schematic embodiments of the present application and the description thereof are used to explain the present application, and do not constitute improper limitation on the present application. In the drawings:

[0021] Figure 1 It is the overall structure schematic view of the present application;

[0022] Figure 2 It is the sectional view of the tank body in the present application;

[0023] Figure 3 It is the structure schematic view of the aeration nozzle in the present application;

[0024] Figure 4 It is Figure 3 the structure schematic view of the A part of the local amplification;

[0025] Figure 5 It is the structure schematic view of the liquid spouting unit in the present application;

[0026] Figure 6 It is the structure schematic view of the anti-spouting assembly in the present application.

[0027] In the drawings, 100, tank body;

[0028] 200, liquid circulating stirring system;210, liquid spouting unit;211, submersible pump;212, spouting head;

[0029] 300, gas circulating stirring system;310, aeration nozzle;311, nozzle body;312, one-way valve;320, air driver;

[0030] 400, anti-spouting assembly;410, anti-spouting screen;420, buoyancy ring. DETAILED DESCRIPTION

[0031] The preferred embodiments of the present application will be described in detail below with reference to the drawings, wherein the drawings form a part of the present application, and are used together with the embodiments of the present application to explain the principles of the present application, and are not used to limit the scope of the present application.

[0032] The self-circulating stirring device of the paint storage tank in the present embodiment relates to the paint stirring technical field, the liquid and the gas are input to the bottom layer of the liquid paint in the tank body 100, the stirring of the liquid paint is realized, the substances precipitated in the lower layer of the tank body 100 are floated, the uniform distribution of the substances of the liquid paint is promoted, and the consistency of the filling product is improved.

[0033] Please refer to Figures 1 to 6The self-circulation stirring device of the paint storage tank in the embodiment comprises a tank body 100, a liquid circulation stirring system 200, and a gas circulation stirring system 300. The tank body 100 is used for storing liquid paint. The liquid circulation stirring system 200 can input liquid paint to the lower layer of the tank body 100, impact stir the relatively thick paint, and promote the uniform distribution of substances. The gas circulation stirring system 300 can input gas to the lower layer of the tank body 100. The gas can promote the substances in the liquid paint to uniformly diffuse to the upper layer, and promote the uniform distribution of substances.

[0034] The liquid circulation stirring system 200 comprises a plurality of liquid jet units 210 arranged in the tank body 100. The liquid jet units 210 extract liquid paint from the middle or upper part of the tank body 100, and spray the liquid paint at high speed to the bottom after pressurization. The liquid has a large kinetic energy during the spraying process, which can effectively stir the liquid inside the tank body 100, promote the thorough mixing of thick sediments and relatively thin upper paint, break the stratification phenomenon formed due to standing, and ensure the uniformity of the liquid paint during filling.

[0035] The gas circulation stirring system 300 comprises an aeration nozzle 310 arranged in the tank body 100. The aeration nozzle 310 is downwardly open. The aeration nozzle 310 can spray a large amount of gas downward from the bottom of the tank body 100. The bubbles formed by the gas automatically float upward after impacting the thick paint downward, drive the paint substances to mix with the relatively thin liquid in the upper part, and promote the uniform distribution of substances. The aeration nozzle 310 can be unidirectionally opened from inside to outside, which can avoid the liquid paint in the tank body 100 from entering the aeration nozzle 310, so that the aeration nozzle 310 is not blocked.

[0036] The liquid sprayed by the liquid jet units 210 can make the paint flow in a large range and break the stratification. The aeration nozzle 310 can microscopically disturb the liquid by the rising of bubbles, ensure the further refined mixing of the thick paint at the bottom and the thin paint in the upper part, and maintain the dynamic balance of the paint during storage. Even if the tank body 100 is left standing for a period of time, the paint still maintains a uniform state. During filling, the thin or excessively thick paint can be avoided, and the product quality consistency can be ensured every time.

[0037] In some embodiments, please refer to Figures 2 to 4, the aeration nozzle 310 includes a nozzle body 311 and a one-way valve 312, the nozzle body 311 is provided with an inner cavity for storing high-pressure air, one end of the nozzle body 311 is provided with a plurality of communication holes, both ends of the communication holes are communicated with the inner cavity of the nozzle body 311 and the outside, and the high-pressure air in the inner cavity can be sprayed into the liquid paint outside through the communication holes. The one-way valve 312 is arranged in the communication hole, and the one-way valve 312 in the nozzle ensures that the gas can only pass in one direction, that is, the high-pressure air can be sprayed outwards from the inner cavity, but the liquid outside cannot flow back into the inner cavity of the nozzle through the communication hole. The arrangement of the one-way valve 312 can prevent the liquid paint in the storage tank, especially the relatively viscous paint, from flowing back into the gas pipeline, avoid pipeline blockage and equipment damage, improve the service life and reliability of the equipment.

[0038] The one-way valve 312 is a spring type one-way valve 312, which includes a spring and a valve core arranged in the communication hole. When there is no gas pressure, the spring presses the valve core against the valve seat. When there is gas flow, the gas pressure pushes the valve core away, allowing the gas to pass. Once the gas flow stops or reverses, the spring makes the valve core return to the closed position to prevent backflow.

[0039] The one-way valve 312 is a ball type one-way valve 312, which uses a lightweight ball as a valve core. When the gas flow is forward, the gas pressure pushes the ball away, and the gas passes through. When the gas flow is reversed, the ball returns to the valve seat under the action of gravity or pressure, closing the channel.

[0040] The one-way valve 312 is a check valve, and the valve core of the check valve can swing freely. When the forward gas flow pushes the valve core away, the gas passes through. When the reverse liquid flow, the valve core closes under the action of gravity or reverse pressure.

[0041] In some embodiments, referring to Figure 1 The gas circulation stirring system 300 further includes an air driver 320, one end of the air driver 320 is communicated with the nozzle body 311 through a pipeline, and the other end of the air driver 320 is communicated with the top of the tank body 100 through a pipeline. The gas released from the nozzle body 311 forms floating bubbles, the bubbles break at the liquid surface, releasing the gas into the upper cavity of the tank body 100. The gas may contain some solvents or irritating substances, and the air driver 320 can recover this part of the gas, for secondary action on the liquid paint in the tank body 100, avoiding direct discharge of the gas into the air, causing waste and continuous pollution.

[0042] In the specific implementation process, the air driver 320 is an air compressor, a fan or an air pump, which can generate strong suction power, pressurize the air and promote the movement of the air.

[0043] In some embodiments, referring to Figure 2 and Figure 5The liquid spouting unit 210 comprises a submersible pump 211 arranged at the bottom of the tank body 100, and the shell of the submersible pump 211 is fixedly connected with the inner wall of the tank body 100. The liquid inlet of the submersible pump 211 is communicated with the upper layer of the liquid coating through a pipeline, and the liquid outlet of the submersible pump 211 is arranged opposite to the lower layer of the liquid coating. The submersible pump 211 generates an attraction force on the liquid coating and an impact force on the layer of the liquid coating, so as to promote the liquid in the lower layer to move to the upper layer and promote the uniform distribution of the position.

[0044] As a further embodiment, the liquid spouting unit 210 further comprises a movable spouting head 212, which is a bellows spray head. The spouting head 212 is connected with the liquid outlet of the submersible pump 211. The bellows spray head can swing under the reaction of the spouting liquid, and the spouting head can automatically adjust according to the change of the reaction force of the liquid. The swing state of the bellows spray head can effectively expand the area covered by the liquid spouting, and enhance the flowability of the liquid at different positions in the tank body 100, so as to avoid the stirring dead angle and ensure the uniform distribution of the coating in the entire storage tank.

[0045] In some embodiments, referring to Figure 2 and Figure 6 The self-circulating stirring device of the paint storage tank further comprises an anti-spouting assembly 400, which comprises an anti-spouting screen 410 arranged above the tank body 100 and installed along the cross section of the tank body 100. The anti-spouting screen 410 can effectively block the liquid spouting caused by the action of gas or liquid in the tank body 100, so as to avoid the overflow of the paint spouting and reduce the leakage of the liquid coating, thereby effectively reducing the waste of materials.

[0046] As a further embodiment, the anti-spouting assembly 400 further comprises a buoyancy ring 420, which is arranged to float on the surface of the liquid coating, and the anti-spouting screen 410 is connected with the buoyancy ring 420. The buoyancy ring 420 can automatically float with the rise and fall of the liquid surface of the liquid coating, so that the anti-spouting screen 410 is always near the liquid surface and dynamically adapts to different liquid levels. The anti-spouting screen 410 can always maintain a set height from the liquid surface, so as to avoid that the height of the anti-spouting screen 410 is too high or too low relative to the liquid surface, which interferes with the corresponding blocking effect of the anti-spouting screen 410.

[0047] Workflow: First, the liquid circulation stirring system 200 starts, the submersible pump 211 extracts the paint from the bottom or middle of the storage tank. The extracted paint is pumped to the bottom of the storage tank and sprayed back into the tank through the corrugated pipe nozzle. The corrugated pipe nozzle can swing, so that the liquid is sprayed at multiple angles, increasing the coverage of the stirring, pushing the paint to flow uniformly in the storage tank, thereby avoiding the stratification and precipitation of the liquid paint. Then, the gas circulation stirring system 300 assists in mixing, and the aeration nozzle 310 sprays a large amount of high-pressure gas through the one-way valve 312 to inject air into the paint to form bubbles. The sprayed gas churns upward, and the bubbles disturb the paint during their upward journey in the liquid, promoting the mixing of the upper and lower layers of paint. The disturbance of the gas enhances the flowability of the paint, further disrupting the stratification of the liquid paint and ensuring uniform distribution of the paint in each layer.

[0048] The above is only a preferred specific embodiment of the present application, but the protection scope of the present application is not limited thereto, any person skilled in the art can easily think of changes or replacements within the technical range disclosed by the present application, which should be covered in the present application.

Claims

1. A self-circulating stirring device for a paint storage tank, characterized in that: include: Tanks for storing liquid paint; A liquid circulation and stirring system, comprising a plurality of liquid spraying units disposed in the tank body, the liquid spraying units being capable of extracting liquid coating in the tank body and spraying it out to the bottom of the tank body; A gas circulation stirring system includes an aeration nozzle arranged in the tank body, the aeration nozzle opening is set downward, and the aeration nozzle can be opened unidirectionally from the inside to the outside to spray a large amount of gas to the bottom of the tank body to promote uniform distribution of the liquid coating.

2. The self-circulating stirring device for a paint storage tank according to claim 1, characterized in that: The aeration nozzle includes a nozzle body and a one-way valve. The nozzle body is provided with an inner cavity for storing high-pressure air. One end of the nozzle body is provided with multiple connecting holes. The one-way valve is arranged in the connecting holes. The air in the inner cavity can be connected to the outside world in one direction through the one-way valve.

3. The self-circulating stirring device for a paint storage tank according to claim 2, characterized in that: The gas circulation stirring system also includes an air driver, one end of which is connected to the nozzle body through a pipeline, and the other end of which is connected to the top of the tank through a pipeline for collecting gas sprayed from the liquid paint.

4. The self-circulating stirring device for a paint storage tank according to claim 3, characterized in that: The air driver is an air compressor, a fan or an air pump.

5. The self-circulating stirring device for a paint storage tank according to claim 1, characterized in that: The liquid spraying unit includes a submersible pump, which is arranged at the bottom of the tank body. The submersible pump can suck in liquid paint and spray it out under pressure to stir the settled paint.

6. The self-circulating stirring device for a paint storage tank according to claim 5, characterized in that: The liquid gushing unit further comprises a movable spraying head, which is connected to the liquid outlet end of the submersible pump. The spraying head can expand the effective range of the sprayed high-pressure paint.

7. The self-circulating stirring device for a paint storage tank according to claim 1, characterized in that: The invention also includes an anti-surge component, which includes an anti-surge screen. The anti-surge screen is arranged inside the tank body and along the cross section of the tank body. The anti-surge screen can prevent the liquid paint from surging and overflowing.

8. The self-circulating stirring device for a paint storage tank according to claim 7, characterized in that: The surge prevention component further comprises a buoyancy ring, which is floated on the surface of the liquid coating, and the surge prevention mesh screen is connected to the buoyancy ring.