Automatic flocculating agent dispensing system

By designing an automatic flocculant dispensing system, the problems of cumbersome manual operation and difficult concentration control are solved, the automated preparation and addition of flocculants are realized, the work efficiency and the accuracy of the agent use are improved, and the cost is reduced.

CN223430268UActive Publication Date: 2025-10-14GUANGDONG GUANGYE YUNLIU MINING CO LTD
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Patent Information

Application Number
CN202422938010.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-29
Publication Date
2025-10-14
Estimated Expiration
2034-11-29

AI Technical Summary

Technical Problem

The existing flocculant dispensing process has problems such as cumbersome manual operation, difficult to control the concentration of the agent, and lack of automatic control and remote monitoring functions.

Method used

An automatic flocculant dispensing system was designed, which included a flocculant feeding mechanism, a dissolving tank, a dosing mechanism, a storage tank, a detection system, and a control system. Automated control was achieved through a PLC, a text display, a frequency converter, and a temperature controller. Real-time detection and adjustment were performed in conjunction with a level meter and a temperature sensor to ensure accurate stirring, dissolution, and dosing of the agent.

Benefits of technology

The automated preparation, storage and addition of flocculants are realized, which reduces manual operations, improves work efficiency, ensures the accuracy of agent concentration and economy of use, and reduces production costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of flocculant dispensing, in particular to an automatic flocculant dispensing system which comprises a flocculant feeding mechanism, a dissolving barrel, a charging mechanism, a storage box, a detection system and a control system, the flocculant feeding mechanism, the charging mechanism and the storage box are respectively connected with the dissolving barrel, and the control system is respectively connected with the flocculant feeding mechanism and the charging mechanism. The device integrates preparation, feeding, storage and adding, can detect the concentration of liquid medicine in real time through the detection system, controls the dosage of the added medicine through the control system according to the concentration of the required liquid medicine, automatically stirs, dissolves and ripenes a flocculating agent, and then adds the flocculating agent into treated water through the dosing pump. The complexity of the flocculant in the using process is greatly reduced, the adding process is automatic and accurate, and the dosage is saved.
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Description

Technical Field

[0001] The utility model relates to the technical field of flocculant dispensing, in particular to an automatic flocculant dispensing system. Background Art

[0002] Polyacrylamide is a high-molecular-weight polymer. It is a specialized treatment agent for various difficult-to-treat wastewaters and sludge dewatering. In wastewater treatment, flocculant concentration, dosage, agitation during coagulation, pH, temperature, and their variations directly impact treatment effectiveness.

[0003] Disadvantages / shortcomings of existing technologies:

[0004] 1. Pour the flocculant powder into the hopper of the dry powder feeder manually, and control the feeding amount by manually changing the speed of the feed motor;

[0005] 2. The concentration of the drug needs to be adjusted manually on site based on experience;

[0006] 3. The control system requires manual inspection and cannot realize functions such as unattended operation, automatic shutdown, automatic start-up, automatic alarm and even remote control. Utility Model Content

[0007] The purpose of the invention of the utility model is to solve the problems existing in the prior art and provide an automatic flocculant dispensing system.

[0008] In order to solve the problems existing in the prior art, the present invention adopts the following technical solutions:

[0009] A flocculant automatic dispensing system includes a flocculant feeding mechanism, a dissolving tank, a feeding mechanism, a storage box, a detection system and a control system;

[0010] The flocculant feeding mechanism, the adding mechanism and the storage tank are respectively connected to the dissolving tank, and the control system is respectively connected to the flocculant feeding mechanism and the adding mechanism. The control system controls the flocculant feeding mechanism to prepare flocculant and feeds the prepared flocculant into the dissolving tank. In the dissolving tank, the flocculant is added into the dissolving tank through the adding mechanism, and the prepared flocculant is stored in the storage tank.

[0011] As an improvement of the technical solution of the automatic flocculant dispensing system of the utility model, the flocculant feeding mechanism includes a preparation container, a first stirrer, a powdered agent storage tank and a spiral;

[0012] The preparation container is also connected to a water inlet pipeline and a medicine transfer pipeline;

[0013] The external water source is connected to the preparation container through the water inlet pipeline, and the powdered medicine storage tank is connected to the preparation container through the medicine transfer pipeline;

[0014] The first stirrer is placed above the preparation container to stir the powdered medicine and water, and after stirring, the flocculant is transported to the dissolution tank through the screw.

[0015] As an improvement to the technical solution of the automatic flocculant dispensing system of the utility model, a first stop valve and a first solenoid valve are provided in series on the water inlet pipe;

[0016] The medicine transfer pipeline is provided with a second stop valve, a second solenoid valve and a third solenoid valve, and the second stop valve and the second solenoid valve are connected in series, and the second stop valve and the second solenoid valve connected in series are connected in parallel with the third solenoid valve.

[0017] As an improvement to the technical solution of the automatic flocculant dispensing system of the utility model, the detection system includes a plurality of liquid level gauges, temperature sensors and timers.

[0018] As an improvement to the technical solution of the automatic flocculant dispensing system of the utility model, the control system includes a PLC, a text display, a frequency converter and a temperature controller which are interconnected.

[0019] Compared with the prior art, the present invention has the following beneficial effects:

[0020] The utility model integrates preparation, feeding, storage and dosing in one, can detect the concentration of the medicine liquid in real time through the detection system, and controls the dosage of the medicine added according to the required concentration of the medicine liquid through the control system, automatically stirs, dissolves and matures the flocculant, and then adds it to the treated water through the dosing pump, which greatly reduces the complexity of the flocculant use process, makes the dosing process automatic and accurate, and saves the dosage of the medicine. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 This is a schematic diagram of the main structure of the utility model;

[0022] Figure 2 This is a schematic diagram of the top structure of the utility model;

[0023] Figure 3 This is a schematic diagram of the circuit connection in the present utility model.

[0024] Explanation of the accompanying symbols: 1-flocculant feeding mechanism; 2-feeding mechanism; 3-first agitator; 4-dissolving tank; 5-water inlet pipe; 6-PLC; 7-detection system; 8-escalator. DETAILED DESCRIPTION

[0025] In order to make the purpose of the invention, technical solutions and beneficial effects of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in combination with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments.

[0026] like Figures 1 to 3 As shown, a flocculant automatic dispensing system includes a flocculant feeding mechanism 1, a dissolving tank 4, a feeding mechanism 2, a storage box, a detection system 7 and a control system;

[0027] The flocculant feeding mechanism 1, the adding mechanism 2 and the storage tank are respectively connected to the dissolving tank 4, and the control system is respectively connected to the flocculant feeding mechanism 1 and the adding mechanism 2. The control system controls the flocculant feeding mechanism 1 to prepare flocculant and feeds the prepared flocculant into the dissolving tank 4. In the dissolving tank 4, the flocculant is added to the dissolving tank 4 through the adding mechanism 2, and the prepared flocculant is stored in the storage tank.

[0028] The utility model integrates preparation, storage and dosing in one, can detect the concentration of the liquid medicine in real time through the detection system 7, and control the amount of medicine added according to the required concentration of the liquid medicine through the control system, automatically stir, dissolve and mature the flocculant, and then add it to the treated water through the dosing pump, which greatly reduces the complexity of the flocculant use process, makes the dosing process automatic and accurate, and saves the amount of medicine.

[0029] In some embodiments of the present invention, the flocculant feeding mechanism 1 includes a preparation container, a first stirrer 3, a powdered agent storage tank and a spiral;

[0030] The preparation container is also connected to a water inlet pipeline 5 and a medicine transfer pipeline;

[0031] The external water source is connected to the preparation container through the water inlet pipe 5, and the powdered medicine storage tank is connected to the preparation container through the medicine transfer pipe;

[0032] The first stirrer 3 is placed above the preparation container to stir the powdered medicine and water, and after stirring, the flocculant is transported to the dissolution tank 4 through the screw.

[0033] In the present invention, by connecting the external water source and the preparation container through the water inlet pipe 5, and connecting the powdered medicine storage tank and the preparation container through the medicine transfer pipe, a fast and accurate input of the water source and the medicine is achieved. In addition, the first agitator 3 is placed above the preparation container, which can efficiently mix the powdered medicine with water, ensuring that the medicine can be quickly and evenly dissolved in the water to form the required flocculant. Through the coordination of the pipeline and the agitator, the medicine and water can be automatically added and mixed, reducing the tediousness and errors of manual operation. At the same time, the continuous delivery of the flocculant is achieved under the action of the spiral, ensuring that the flocculant of stable quality can be continuously obtained in the dissolution barrel 4. At the same time, since the manual operation links are reduced, the production cost and labor cost are also reduced. In addition, the accuracy of the use of the medicine can be ensured through precise pipeline connection and metering system.

[0034] In some embodiments of the present invention, a first stop valve and a first solenoid valve are provided in series on the water inlet pipeline 5; a second stop valve, a second solenoid valve and a third solenoid valve are provided on the transfer agent pipeline, and the second stop valve and the second solenoid valve are connected in series, and the second stop valve and the second solenoid valve connected in series are connected in parallel with the third solenoid valve.

[0035] Specifically, the first shutoff valve, a manual or mechanical valve, can be manually closed to shut off the water supply when needed. Furthermore, the first solenoid valve, an electrically operated valve, can be remotely opened and closed by the control system, achieving automated control. Using both valves in tandem provides dual control, ensuring rapid water shutoff in the event of a system anomaly or emergency shutdown.

[0036] In some embodiments of the present invention, the detection system 7 includes a plurality of liquid level gauges, temperature sensors and timers.

[0037] In detail, in the present invention, the detection system 7 is integrated with the automation system to realize automatic monitoring and control of liquid level and temperature, which helps to reduce manual intervention, improve work efficiency, and reduce operating costs.

[0038] In some embodiments of the present invention, the control system includes a PLC6, a text display, a frequency converter and a temperature controller that are interconnected.

[0039] In the present invention, various parameters required can be set by adding buttons of the TD400C text display; the time for the auger to add powder will be automatically calculated according to the set solution concentration by PLC6.

[0040] Once the control system is running automatically, under the control of PLC6, water addition, stirring, powder dosing, and liquid level detection are all automatically performed in the dissolution tank 4 according to the pre-set program. After the set dissolution time, the required drug solution is prepared and automatically transferred to the storage tank, and the flocculant dissolution preparation begins the next cycle. The flocculant solution in the storage tank is automatically and remotely transported to the flocculation tank by the dosing pump.

[0041] Furthermore, the utility model can achieve the effect of automatically adjusting the flow of the dosing pump according to the flow of the flow meter in the remote control mode, and the effect of automatically carrying out the entire process of preparation and delivery of the medicine under the control of PLC6.

[0042] In some embodiments of the present invention, an escalator 8 is further provided on one side of the dissolution barrel 4. The provision of the escalator 8 enables operators to easily and safely climb onto the dissolution barrel 4 to perform various manual operations such as adding reagents, observing liquid levels, and performing maintenance.

[0043] Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative work shall fall within the scope of protection of the present invention.

Claims

1. An automatic flocculant dispensing system, characterized in that: It includes a flocculant feeding mechanism, a dissolving tank, a feeding mechanism, a storage tank, a detection system and a control system; The flocculant feeding mechanism, the adding mechanism and the storage tank are respectively connected to the dissolving tank, and the control system is respectively connected to the flocculant feeding mechanism and the adding mechanism. The control system controls the flocculant feeding mechanism to prepare flocculant and feeds the prepared flocculant into the dissolving tank. In the dissolving tank, the flocculant is added into the dissolving tank through the adding mechanism, and the prepared flocculant is stored in the storage tank.

2. The automatic flocculant dispensing system according to claim 1, characterized in that: The flocculant feeding mechanism includes a preparation container, a first stirrer, a powdered agent storage tank and a spiral; The preparation container is also connected to a water inlet pipeline and a medicine transfer pipeline; The external water source is connected to the preparation container through the water inlet pipeline, and the powdered medicine storage tank is connected to the preparation container through the medicine transfer pipeline; The first stirrer is placed above the preparation container to stir the powdered medicine and water, and after stirring, the flocculant is transported to the dissolution tank through the screw.

3. The automatic flocculant dispensing system according to claim 2, characterized in that: The water inlet pipeline is provided with a first stop valve and a first solenoid valve in series; The medicine transfer pipeline is provided with a second stop valve, a second solenoid valve and a third solenoid valve, and the second stop valve and the second solenoid valve are connected in series, and the second stop valve and the second solenoid valve connected in series are connected in parallel with the third solenoid valve.

4. The automatic flocculant dispensing system according to claim 1, characterized in that: The detection system includes a plurality of liquid level meters, temperature sensors and timers.

5. The automatic flocculant dispensing system according to claim 1, characterized in that: The control system includes a PLC, a text display, a frequency converter and a temperature controller which are connected to each other.