Formaldehyde oxidation reactor

By setting a blocking disk and a nozzle in the reaction tank to increase the contact time between formaldehyde and the reaction gas, and using heating and filtering components to treat the gas, the problem of insufficient formaldehyde oxidation reaction is solved and a more efficient oxidation effect is achieved.

CN223430299UActive Publication Date: 2025-10-14安徽庆洋化工有限公司
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Patent Information

Application Number
CN202422879635.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-26
Publication Date
2025-10-14
Estimated Expiration
2034-11-26

AI Technical Summary

Technical Problem

During the formaldehyde oxidation reaction, the contact time between formaldehyde and the reaction gas is short, resulting in incomplete reaction and affecting the oxidation effect.

Method used

The first and second blocking disks are installed in the reaction tank, and a nozzle is set on the inner surface of the blocking disk. The contact time between formaldehyde and reaction gas is increased by controlling the gas circulation speed. At the same time, a heating component and a filtering component are used for gas treatment.

Benefits of technology

By extending the contact time between formaldehyde and the reaction gas, the effect of the oxidation reaction is improved, ensuring that formaldehyde is fully oxidized and harmful gases are filtered, thereby improving the efficiency of the reactor.

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Abstract

The utility model provides a formaldehyde oxidation reactor. The formaldehyde oxidation reactor comprises a bottom plate; the reaction tank is fixedly connected to the top of the bottom plate, a first blocking disc is installed at the position, close to the bottom, in the reaction tank, a connecting pipe is fixedly connected to the middle of the top of the first blocking disc, two exhaust ports are formed in the outer surface of the connecting pipe, and a second blocking disc is fixedly connected to the top end of the connecting pipe; a plurality of jet heads are mounted on the inner surfaces of the second blocking disc and the first blocking disc, a filtering assembly is mounted at the position, close to the top, in the reaction tank, and a sealing cover is mounted at the top of the reaction tank. According to the formaldehyde oxidation reaction device provided by the utility model, through the design, the loss of formaldehyde gas in the reaction tank can be reduced through the first blocking disc and the second blocking disc, so that the reaction gas and formaldehyde can be subjected to full oxidation reaction, and the reaction effect is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of formaldehyde oxidation reaction, in particular to a formaldehyde oxidation reactor. Background Art

[0002] Formaldehyde HCHO, benzene series, pollution type Formaldehyde HCHO characteristics Formaldehyde is a colorless gas with a strong irritating odor. It is easily soluble in water, alcohol and ether, of which 30%-40% aqueous solution is formalin.

[0003] The principles of formaldehyde oxidation reaction mainly include ozone oxidation and chemical oxidation. Ozone oxidation is an effective formaldehyde treatment method. Ozone, as a strong oxidant, can undergo a redox reaction with formaldehyde, changing the molecular structure of formaldehyde and ultimately converting it into harmless substances such as water and carbon dioxide. The principle of this reaction is that ozone undergoes a redox reaction with the carbon and hydrogen atoms in formaldehyde, destroying the chemical bonds of formaldehyde and generating new substances. Chemical oxidation usually uses strong oxidants such as hydrogen peroxide and potassium permanganate to react with formaldehyde, converting it into carbon dioxide and water. These strong oxidants can react chemically with formaldehyde, destroying its molecular structure and generating harmless products.

[0004] Since formaldehyde generally exists as a gas, the contact time between formaldehyde and reaction gas is short during the ozone oxidation reaction in the oxidation reactor, resulting in incomplete reaction and thus affecting the effect of the formaldehyde oxidation reaction.

[0005] Therefore, it is necessary to provide a formaldehyde oxidation reactor to solve the above technical problems. Utility Model Content

[0006] The utility model provides a formaldehyde oxidation reactor, which solves the problem that during the ozone oxidation reaction of gaseous formaldehyde in the reactor, the reaction is insufficient due to the short contact time between formaldehyde and reaction gas, thereby affecting the formaldehyde oxidation reaction effect.

[0007] In order to solve the above technical problems, the formaldehyde oxidation reactor provided by the present invention comprises: a bottom plate;

[0008] A reaction tank, wherein the reaction tank is fixedly connected to the top of the base plate, a first blocking disk is installed near the bottom of the interior of the reaction tank, a connecting pipe is fixedly connected to the middle position of the top of the first blocking disk, the outer surface of the connecting pipe is provided with two exhaust ports, the top end of the connecting pipe is fixedly connected to a second blocking disk, a plurality of nozzles are installed on the inner surfaces of the second blocking disk and the first blocking disk, a filter assembly is installed near the top of the interior of the reaction tank, a sealing cover is installed on the top of the reaction tank, a heating assembly is installed on the top of the sealing cover, a discharge pipe is installed on the top of the sealing cover, and an air inlet pipe is installed on the outer surface of the reaction tank near the bottom;

[0009] A reaction gas tank, the reaction gas tank being mounted on the top of the bottom plate, a delivery assembly being mounted on the top of the reaction gas tank, and a delivery pipe being mounted at the outlet of the delivery assembly;

[0010] The second blocking plate and the first blocking plate are both conical, and a pipe is installed between the second blocking plate and the first blocking plate to connect the nozzles together. The second blocking plate and the first blocking plate are connected to the gas supply through a pipe, so that the reaction gas can be ejected from the nozzle.

[0011] Preferably, the heating assembly includes a thermostat, a heating rod is installed at the bottom of the thermostat, and the other end of the air inlet pipe is fixedly connected to a connector;

[0012] The heating rod can heat the air inside the reaction tank.

[0013] Preferably, a mounting bolt is installed on the top of the sealing cover, and a temperature sensor is installed on the top of the mounting bolt;

[0014] The detection head of the temperature sensor is located below the sealing cover.

[0015] Preferably, the conveying assembly comprises a protective shell, an air pump is installed inside the protective shell, a suction pipe is installed at the inlet of the air pump, and air holes are opened on both sides of the protective shell;

[0016] The other end of the straw is inserted into the interior of the reaction gas tank.

[0017] Preferably, a control box is installed on the top of the base plate, and a box door is rotatably connected to one side of the control box;

[0018] The control box is equipped with a power switch and a controller for controlling the operation of the equipment.

[0019] Preferably, a mounting base is installed on the front of the control box, and a control switch is installed on the front of the mounting base.

[0020] Compared with related technologies, the formaldehyde oxidation reactor provided by the present invention has the following beneficial effects:

[0021] The utility model provides a formaldehyde oxidation reactor. In order to increase the sufficient contact between formaldehyde and reaction gas in the reactor, a first blocking disk is installed inside the reaction tank, and a second blocking disk is installed above the first blocking disk through a connecting pipe with an exhaust port. A plurality of nozzles are installed on the inner surfaces of the first blocking disk and the second blocking disk, which can spray. The gas circulation speed can be blocked by the first blocking disk and the second blocking disk, thereby increasing the contact time between formaldehyde and reaction gas. The reacted gas is filtered through a filter component and then discharged from the exhaust pipe. This design can prevent the formaldehyde gas from passing through the first blocking disk and the second blocking disk inside the reaction tank to reduce loss, thereby allowing the reaction gas and formaldehyde to undergo sufficient oxidation reaction and improving the reaction effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 A schematic structural diagram of a preferred embodiment of a formaldehyde oxidation reactor provided by the present invention;

[0023] Figure 2 A schematic structural diagram of a first blocking disk is provided for the utility model;

[0024] Figure 3 Provides a structural schematic diagram of the conveying assembly for the utility model;

[0025] Figure 4 Provided for the utility model Figure 2 An enlarged view of point A is shown;

[0026] Figure 5 The utility model provides a structural schematic diagram of an air delivery pump.

[0027] Numbers in the figure: 1. Base plate, 2. Reaction tank, 3. Control box, 4. Box door, 5. Connector, 6. Air inlet pipe, 7. Mounting base, 8. Control switch, 9. Discharge pipe, 10. Sealing cover, 11. Heating component, 111. Thermostat, 112. Heating rod, 12. Temperature sensor, 13. Mounting bolt, 14. Delivery component, 141. Protective shell, 142. Air pump, 143. Air vent, 144. Straw, 15. Reaction gas tank, 16. First blocking disk, 17. Delivery pipe, 18. Filter component, 19. Second blocking disk, 20. Exhaust port, 21. Connecting pipe, 22. Injector head. DETAILED DESCRIPTION

[0028] The present invention will be further described below with reference to the accompanying drawings and implementation examples.

[0029] Please refer to Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 and Figure 5 ,in, Figure 1A schematic structural diagram of a preferred embodiment of a formaldehyde oxidation reactor provided by the present invention; Figure 2 A schematic structural diagram of a first blocking disk is provided for the utility model; Figure 3 Provides a structural schematic diagram of the conveying assembly for the utility model; Figure 4 Provided for the utility model Figure 2 An enlarged view of point A is shown; Figure 5 The utility model provides a structural diagram of the gas delivery pump. The formaldehyde oxidation reactor comprises: a bottom plate 1;

[0030] A reaction tank 2 is fixedly connected to the top of the base plate 1, a first blocking disk 16 is installed near the bottom of the interior of the reaction tank 2, a connecting pipe 21 is fixedly connected to the middle position of the top of the first blocking disk 16, the outer surface of the connecting pipe 21 is provided with two exhaust ports 20, the top of the connecting pipe 21 is fixedly connected to a second blocking disk 19, a plurality of nozzles 22 are installed on the inner surfaces of the second blocking disk 19 and the first blocking disk 16, a filter assembly 18 is installed near the top of the interior of the reaction tank 2, a sealing cover 10 is installed on the top of the reaction tank 2, a heating assembly 11 is installed on the top of the sealing cover 10, a discharge pipe 9 is installed on the top of the sealing cover 10, and an air inlet pipe 6 is installed near the bottom of the outer surface of the reaction tank 2;

[0031] A reaction gas tank 15 is installed on the top of the base plate 1 . A delivery assembly 14 is installed on the top of the reaction gas tank 15 . A delivery pipe 17 is installed at the outlet of the delivery assembly 14 .

[0032] The second blocking disk 19 and the first blocking disk 16 are both conical, and a pipe is installed between the second blocking disk 19 and the first blocking disk 16 to connect the nozzles 22 together. The second blocking disk 19 and the first blocking disk 16 are connected to the gas supply through a pipe, so that the reaction gas can be ejected from the nozzle 22. The other end of the delivery pipe 17 is connected to the top of the second blocking disk 19, and the filter assembly 18 includes an odor filter and a formaldehyde adsorption net.

[0033] The heating assembly 11 includes a thermostat 111 , a heating rod 112 is installed at the bottom of the thermostat 111 , and the other end of the air inlet pipe 6 is fixedly connected to a connector 5 ;

[0034] The heating rod 112 can heat the air inside the reaction tank 2, and the temperature controller 111 can control the heating temperature.

[0035] A mounting bolt 13 is installed on the top of the sealing cover 10, and a temperature sensor 12 is installed on the top of the mounting bolt 13;

[0036] The detection head of the temperature sensor 12 is located below the sealing cover 10 , and the temperature sensor 12 can monitor the temperature change inside the reaction tank 2 .

[0037] The conveying assembly 14 includes a protective shell 141 , an air pump 142 is installed inside the protective shell 141 , a suction pipe 144 is installed at the inlet of the air pump 142 , and air holes 143 are opened on both sides of the protective shell 141 ;

[0038] The vent hole 143 is used to assist in heat dissipation. The other end of the suction pipe 144 is inserted into the interior of the reaction gas tank 15 .

[0039] A control box 3 is installed on the top of the base plate 1, and a box door 4 is rotatably connected to one side of the control box 3;

[0040] The box door 4 is provided with a lock, and the interior of the control box 3 is equipped with a power switch and a controller for controlling the operation of the equipment.

[0041] A mounting base 7 is installed on the front of the control box 3, and a control switch 8 is installed on the front of the mounting base 7;

[0042] The control switch 8 is used to control the operation of the equipment on the top of the base plate 1.

[0043] The working principle of the formaldehyde oxidation reactor provided by the utility model is as follows:

[0044] A first blocking disk 16 is installed inside the reaction tank 2, and a second blocking disk 19 is installed above the first blocking disk 16 through a connecting pipe 21 with an exhaust port 20. A plurality of nozzles 22 are installed on the inner surfaces of the first blocking disk 16 and the second blocking disk 19, which can block the flow rate of the gas through the first blocking disk 16 and the second blocking disk 19, thereby increasing the contact time between formaldehyde and the reaction gas. The reacted gas is filtered through the filter assembly 18 and then discharged from the exhaust pipe 9. In actual use, the gas containing formaldehyde is first injected into the interior of the reaction tank 2 through the air inlet pipe 6. During this process, the nozzle 22 on the inner surface of the first blocking disk 16 can spray out the reaction gas to react with formaldehyde for oxidation. At the same time, the gas will pass through the connecting pipe 21 and be discharged from the exhaust port 20, so that the gas can be located below the second blocking disk 19. At the same time, the nozzle 22 below the second blocking disk 19 also sprays out the reaction gas to react with formaldehyde for oxidation. The gas after the reaction passes through the filter component 18 to filter odors and harmful gases, and is then discharged through the exhaust pipe 9. During the oxidation reaction of formaldehyde, the heating component 11 will heat the gas inside the reaction tank 2, so that the formaldehyde can fully undergo an oxidation reaction.

[0045] Compared with related technologies, the formaldehyde oxidation reactor provided by the present invention has the following beneficial effects:

[0046] In order to increase the formaldehyde in the reactor and the reaction gas is in full contact, a first baffle plate 16 is installed in the inside of the reaction tank 2, and a second baffle plate 19 is installed above the first baffle plate 16 through a connecting pipe 21 with an exhaust port 20, a plurality of gas injection heads 22 are installed on the inner surfaces of the first baffle plate 16 and the second baffle plate 19, the gas flow speed can be blocked through the first baffle plate 16 and the second baffle plate 19, so that the contact time of the formaldehyde and the reaction gas can be increased, and the reacted gas is filtered through the filter assembly 18 and discharged from the discharge pipe 9. Through the design, the loss of formaldehyde gas in the reaction tank 2 can be reduced through the first baffle plate 16 and the second baffle plate 19, so that the reaction gas and the formaldehyde can be fully oxidized, and the reaction effect is improved.

[0047] The above is only an embodiment of the present application, and does not limit the patent range of the present application, and any equivalent structure or equivalent process transformation obtained by utilizing the content of the present application specification and drawings, or direct or indirect application in other related technical fields, are also included in the patent protection range of the present application.

Claims

1. A formaldehyde oxidation reactor, characterized in that: include: base plate; A reaction tank, wherein the reaction tank is fixedly connected to the top of the base plate, a first blocking disk is installed near the bottom of the interior of the reaction tank, a connecting pipe is fixedly connected to the middle position of the top of the first blocking disk, the outer surface of the connecting pipe is provided with two exhaust ports, the top end of the connecting pipe is fixedly connected to a second blocking disk, a plurality of nozzles are installed on the inner surfaces of the second blocking disk and the first blocking disk, a filter assembly is installed near the top of the interior of the reaction tank, a sealing cover is installed on the top of the reaction tank, a heating assembly is installed on the top of the sealing cover, a discharge pipe is installed on the top of the sealing cover, and an air inlet pipe is installed on the outer surface of the reaction tank near the bottom; The reaction gas tank is installed on the top of the bottom plate. A delivery component is installed on the top of the reaction gas tank, and a delivery pipe is installed at the outlet of the delivery component.

2. The formaldehyde oxidation reactor according to claim 1, characterized in that The heating component includes a thermostat, a heating rod is installed at the bottom of the thermostat, and the other end of the air inlet pipe is fixedly connected to a connector.

3. The formaldehyde oxidation reactor according to claim 1, characterized in that A mounting bolt is installed on the top of the sealing cover, and a temperature sensor is installed on the top of the mounting bolt.

4. The formaldehyde oxidation reactor according to claim 1, characterized in that The conveying component includes a protective shell, an air pump is installed inside the protective shell, a suction pipe is installed at the inlet of the air pump, and air holes are opened on both sides of the protective shell.

5. The formaldehyde oxidation reactor according to claim 1, characterized in that A control box is installed on the top of the base plate, and a box door is rotatably connected to one side of the control box.

6. The formaldehyde oxidation reactor according to claim 5, characterized in that A mounting base is installed on the front of the control box, and a control switch is installed on the front of the mounting base.