Automatic feeding device of roller type leveling machine
Through the combination of the lifting and pushing system, the roller leveling machine can be automatically fed, which solves the problems of complex plate loading and safety hazards and improves production efficiency and safety.
Patent Information
- Application Number
- CN202422948188.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-02
- Publication Date
- 2025-10-14
- Estimated Expiration
- 2034-12-02
AI Technical Summary
The feeding device of the existing roller leveling machine is complicated to operate, time-consuming and labor-intensive when dealing with plates of different shapes, weights and thicknesses, and there are safety hazards such as plate movement and falling, which affects production efficiency and safety.
It uses components such as elevators, push plates, push motors, optical sensors and baffle structures to achieve automatic feeding. The sensors sense the position and status of the plates and control the motor movement to ensure accurate pushing and blocking of the plates, fill gaps, and improve safety and efficiency.
It realizes automatic feeding, simplifies operating steps, improves production efficiency, ensures accurate loading of plates, reduces safety hazards, and improves the safety and efficiency of the production process.
Smart Images

Figure CN223430856U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to auxiliary roll type leveling machine production equipment field especially, relates to a roll type leveling machine automatic feeding device. BACKGROUND
[0002] At present, the domestic peer in the plate leveling process production starts, usually adopts the stacking feeding device to load, but because the shape, weight and thickness of the plate of different products are different, leading to the operator loading step complex and tedious, time -consuming and labor -saving, influence product production efficiency, and when using the feeding device to load, because of the friction between the plates, leading to the lower plate to move, even fall, bring unnecessary safety hazard to the loading operation, when the feeding device and the operating platform of the leveling machine have the gap that cannot be made up, the plate is easily caused to incline in the loading process, leading to unable accurate loading, even cause the plate to fall, seriously influence production efficiency. SUMMARY
[0003] Therefore, the utility model provides a roll type leveling machine automatic feeding device can effectively improve the roll type leveling machine feeding efficiency, eliminate the production hidden danger, guarantee product processing speed and quality.
[0004] The utility model solves above -mentioned problem through the following technical scheme:
[0005] The roll type leveling machine automatic feeding device of the utility model, including the lift, be used for driving the lift lifting lift motor, with the lift motor electricity is connected and be used for controlling the lift motor rotation lift controller, be located in one side of the lift for pushing the top layer plate located on the lift of the push plate, be used for driving the push plate reciprocating movement of the push motor, with the push motor electricity is connected and be used for controlling the push motor rotation of the push controller, be located in the upper portion of the lift and be located in the plate push out side of the installation base, be located in the installation base for inductive top layer plate whether the in -place optical inductor and be used for inductive top end plate push out situation of the push optical inductor, and be located in the plate push out side of the lift and be fixed on the base of the lift vertically for blocking the bottom plate of the baffle structure, be located in the upper portion of the baffle structure can rotate to the plate push out side of the push out extension plate, and the computer terminal of lift controller and push controller is connected.
[0006] Preferably, the installation base is a movable structure, specifically, the base of the lift is provided with a vertical adjustment track, the installation base is installed on the adjustment track through a walking motor, and the walking motor is controlled by a walking controller connected to the computer terminal.
[0007] Preferably, the baffle structure is a liftable structure.
[0008] Preferably, the top of the baffle structure is provided with a free roller for conveying the top layer of plates, and the top of the free roller is lower than the in-place optical sensor and the pushing optical sensor by a distance of one plate thickness.
[0009] Preferably, the pushing extension plate is provided with a plurality of extension rollers with the same height as the free roller.
[0010] Preferably, the pushing extension plate is spliced by a plurality of extension unit plates.
[0011] Preferably, the bottom of the pushing extension plate is provided with a diagonal brace supported on the baffle structure.
[0012] Preferably, the bottom of the base of the elevator is provided with lockable moving wheels.
[0013] From the above technical solution, the utility model has the following beneficial effects:
[0014] The roller type leveling machine automatic feeding device can realize automatic feeding, simplifies the feeding steps, improves the production efficiency of products, blocks the lower layer of plates through the baffle structure, avoids the movement or even the falling of the lower layer of plates, and further improves the safety of the production process; the gap between the feeding device and the operation platform surface can be compensated by unfolding the pushing extension plate upward, so that the top layer of plates can accurately and safely reach the specified position, and the production efficiency and safety are improved. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 Fig. 1 is a structural schematic view of the roller type leveling machine automatic feeding device of the utility model;
[0016] Figure 2 Fig. 4 is an electric control connection block diagram of the roller type leveling machine automatic feeding device of the utility model;
[0017] Figure 3 Fig. 5 is a structural schematic view of the baffle structure and the pushing extension plate when the pushing extension plate is retracted of the roller type leveling machine automatic feeding device of the utility model;
[0018] Figure 4 Fig. 6 is a structural schematic view of the baffle structure and the pushing extension plate when the pushing extension plate is unfolded of the roller type leveling machine automatic feeding device of the utility model.
[0019] As Figures 1-4, lift-11, lift motor-12, lift controller-13, in-position optical sensor-14, push plate-21, push motor-22, push controller-23, push optical sensor-24, mounting base-31, adjustment track-32, travel motor-33, travel controller-34, baffle structure-4, fixed frame-41, lift mechanism-42, block-43, free roller-44, push extension plate-51, extension roller-52, computer terminal-6, diagonal brace-7, plate-8. DETAILED DESCRIPTION
[0020] In the description of the present invention, it should be understood that the terms "center", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0021] The terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Therefore, a feature specified as "first" or "second" may explicitly or implicitly include one or more of such features. In the description of this utility model, unless otherwise specified, "plurality" means two or more.
[0022] The present invention will be described in detail below with reference to the accompanying drawings. Figures 1 to 2 As shown: The automatic feeding device of the roller leveling machine described in this embodiment includes an elevator 11, a lifting motor 12 for driving the elevator 11 to move up and down, a lifting controller 13 electrically connected to the lifting motor 12 and used to control the rotation of the lifting motor 12, a push plate 21 provided on one side of the elevator 11 for pushing out the top plate 8 on the elevator 11, a pushing motor 22 for driving the pushing plate 21 to move back and forth, a pushing controller 23 electrically connected to the pushing motor 22 and used to control the rotation of the pushing motor 22, and a push controller 23 provided on the elevator 1 1 and located on the plate pushing side, an optical in-position sensor 14 provided on the mounting base 31 for sensing whether the top plate 8 is in place, and an optical push sensor 24 provided on the mounting base 31 for sensing the pushing status of the top plate 8, a baffle structure 4 provided on the plate pushing side of the elevator 11 and vertically fixed to the base of the elevator 11 for blocking the pushing of the bottom plate 8, a pushing extension plate 51 provided on the upper part of the baffle structure 4 and rotatable toward the plate pushing side, and a computer terminal 6 connected to the lifting controller 13 and the pushing controller 23.
[0023] The automatic feeding device of the roller leveling machine described in this embodiment can realize automatic feeding, simplify the feeding steps, and improve the production efficiency of the product. The baffle structure 4 can block the lower layer of plate 8 to prevent the lower layer of plate 8 from moving or even falling, further improving the safety of the production process; by expanding the push-out extension plate 51 upward, the gap between the feeding device and the operating platform surface can be made up, so that the top layer of plate 8 can reach the designated position accurately and safely, thereby improving production efficiency and safety.
[0024] When in use, the stacked plates 8 that do not exceed the carrying capacity of the elevator 11 are lifted onto the elevator 11, the device is started, the computer terminal 6 controls the lifting controller 13 to start the lifting motor 12, and the elevator 11 transports the plates 8 upward. When the in-place optical sensor 14 senses that the top plate 8 has risen to a predetermined height, the induced electrical signal is fed back to the lifting controller 13, and the computer terminal 6 makes a judgment and controls the lifting controller 13 to turn off the lifting motor 12, and the elevator 11 stops rising. At this time, the bottom surface of the top plate 8 is slightly higher than the operating platform of the roller leveler, and the push optical sensor 24 senses that the top plate 8 has reached the specified height. , and feeds back the sensed electrical signal to the push controller 23, and the computer terminal 6 makes a judgment and controls the push controller 23 to control the start push motor 22 to rotate forward, thereby controlling the push plate 21 to push the top plate 8 to the roller contact surface of the roller leveler. After that, the computer terminal 6 controls the push controller 23 to control the start push motor 22 to reverse, thereby controlling the push plate 21 to retreat, and the computer terminal 6 controls the push controller 23 to control the start push motor 22 to turn off. When the in-place optical sensor 14 detects that the push plate 21 retreats, after an interval of 40 seconds, the elevator 11 starts again to transport the plate 8 upward to a height of the plate thickness, and so on.
[0025] As a preferred implementation scheme of this embodiment, the mounting base 31 is a structure that can be moved up and down. The height of the mounting base 31 can be adjusted according to the height of the operating platform of the roller leveler, thereby adjusting the height of the in-place optical sensor 14 and the pushing optical sensor 24, and the adaptability is wider; specifically, a vertical adjustment rail 32 is provided on the base of the elevator 11, and the mounting base 31 is installed on the adjustment rail 32 through a walking motor 33, and the walking motor 33 is controlled by a walking controller 34 connected to the computer terminal 6.
[0026] As a further improvement of the above embodiment, the baffle structure 4 is a liftable structure, and the height of the baffle structure 4 can be adjusted according to the height of the operation platform of the roller leveling machine and the thickness of the board 8, so as to achieve the purpose of accurately blocking the lower board 8. Figure 3 、 Figure 4 As shown in the figure, the baffle structure 4 comprises a lower fixed frame 41 and a blocking block 43 connected to the upper end of the fixed frame 41 through a lifting mechanism 42.
[0027] As a preferred embodiment of the present embodiment, as shown in the figure, Figure 3 、 Figure 4 The top of the baffle structure 4 is provided with a free roller 44 for conveying the top board 8, and the top of the free roller 44 is lower than the in-place optical sensor 14 and the pushing optical sensor 24 by a distance of one board thickness. In the process of pushing out the top board, the free roller 44 not only serves as the bottom support for pushing out the board 8, but also facilitates the outward pushing of the board 8.
[0028] As a preferred embodiment of the present embodiment, as shown in the figure, Figure 4 The pushing extension plate 51 is provided with a plurality of extension rollers 52 which are the same height as the free roller 44. In the process of pushing out the top board, the extension rollers 52 not only serve as the extension support for pushing out the board 8, but also facilitate the outward pushing of the board 8.
[0029] As a preferred embodiment of the present embodiment, the pushing extension plate 51 is spliced by a plurality of extension unit plates, so that the corresponding number of extension unit plates can be spliced according to the gap between the feeding device and the operation platform surface, and the device has wider applicability.
[0030] In order to improve the support stability of the extension plate, as shown in the figure, Figure 4 As a preferred embodiment of the present embodiment, the bottom of the pushing extension plate 51 is provided with a diagonal brace 7 which supports the baffle structure 4.
[0031] In order to facilitate use, the device is moved to the required station, and as a preferred embodiment of the present embodiment, the base of the elevator 11 is provided with lockable moving wheels (not shown in the figure).
[0032] Finally, it should be pointed out that the above embodiments are only used to illustrate the technical solutions of the present utility model and are not limiting. Although the present utility model has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present utility model can be modified or replaced equivalently without departing from the purpose and scope of the technical solutions of the present utility model, and all of them should be covered in the scope of the claims of the present utility model.
Claims
1. An automatic feeding device for a roller leveling machine, characterized by: The jackup mechanism comprises a lifting mechanism, a lifting motor for driving the lifting mechanism to lift and lower the lifting mechanism, a lifting controller electrically connected to the lifting motor and used to control the rotation of the lifting motor, a push plate provided on one side of the lifting mechanism for pushing out the top plate on the lifting mechanism, a push motor for driving the push plate to move back and forth, a push controller electrically connected to the push motor and used to control the rotation of the push motor, a mounting base provided on the upper part of the lifting mechanism and located on the plate pushing side, an in-position optical sensor provided on the mounting base for sensing whether the top plate is in place and a push optical sensor for sensing the pushing condition of the top plate, a baffle structure provided on the plate pushing side of the lifting mechanism and vertically fixed to the base of the lifting mechanism for blocking the pushing of the bottom plate, a pushing extension plate provided on the upper part of the baffle structure and rotatable toward the plate pushing side, and a computer terminal connected to the lifting controller and the pushing controller.
2. The automatic feeding device of a roller leveling machine according to claim 1, characterized in that: The mounting base is a structure that can move up and down. Specifically, a vertical adjustment track is provided on the base of the elevator. The mounting base is installed on the adjustment track through a travel motor, and the travel motor is controlled by a travel controller connected to a computer terminal.
3. The automatic feeding device of a roller leveling machine according to claim 2, characterized in that: The baffle structure is a liftable structure.
4. The automatic feeding device of a roller leveling machine according to claim 1, characterized in that: A free roller for transmitting the top layer of plate is provided on the top of the baffle structure, and the top of the free roller is lower than the in-place optical sensor and the pushing optical sensor by a distance of the thickness of a plate.
5. The automatic feeding device of a roller leveling machine according to claim 4, characterized in that: The push-out extension plate is provided with a plurality of extension rollers having the same height as the free rollers.
6. The automatic feeding device of a roller leveling machine according to claim 1, characterized in that: The push-out extension plate is formed by splicing a plurality of extension unit plates.
7. The automatic feeding device of a roller leveling machine according to claim 1, characterized in that: The bottom of the push-out extension plate is provided with an oblique support supported on the baffle structure.
8. The automatic feeding device of a roller leveling machine according to claim 1, characterized in that: The bottom of the base of the lift is provided with lockable moving wheels.