Pure molten aluminum conveying trough

By introducing partitions into the liquid aluminum conveying trough to filter impurities, high-temperature resistant glass to block hot air, and a pump body to extract hot air, the problems of difficulty in cleaning the conveying trough and safety hazards have been solved, and safe and efficient cleaning and maintenance have been achieved.

CN223430922UActive Publication Date: 2025-10-14HUBEI YIXINXIN MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202422830682.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-20
Publication Date
2025-10-14
Estimated Expiration
2034-11-20

AI Technical Summary

Technical Problem

After the existing liquid aluminum conveying trough is completed, it is difficult to clean and there are safety hazards. Heat loss causes solidification, which increases the difficulty of cleaning. When the insulation cover is opened, hot air gushes out, endangering personnel safety.

Method used

A pure liquid aluminum conveying trough is designed, which includes a transport trough, a discharge trough, an insulation cover, an observation port, an inspection door and a pump body. Impurities are filtered through partitions, high-temperature resistant glass blocks hot air, and the pump body extracts hot air to prevent hot air from being ejected, ensuring safe operation.

Benefits of technology

It improves the maintenance efficiency of the conveyor trough, protects the safety of workers, prevents liquid aluminum from solidifying, and simplifies the cleaning process.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223430922U_ABST
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Abstract

The pure liquid aluminum conveying trough comprises a conveying trough body and a discharging trough body, a discharging opening is formed in one side of the outer wall of the discharging trough body, a partition plate is arranged in the middle of the discharging trough body, a heat preservation cover is arranged at the top of the conveying trough body, observation openings are formed in the two sides of the heat preservation cover, and movable doors are arranged outside the observation openings. A heat preservation cover is arranged at the top of the discharging groove, an inspection box is fixedly connected to the top of the heat preservation cover, an access door is arranged on the side, away from the conveying groove, of the inspection box, an air inlet bin is fixedly connected to the top of the access door, a pump body is fixedly connected to one side of the outer wall of the air inlet bin, and an air pipe is fixedly connected to the exhaust end of the pump body. The conveying trough, the discharging trough, the inspection box and the pump body are matched with one another, so that when the conveying trough is maintained and operated after conveying, hot air flow can be prevented from being directly sprayed outwards from the access door, the safety of workers is protected, and meanwhile, the maintenance efficiency of the conveying trough is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of liquid aluminum conveying equipment, in particular to a pure liquid aluminum conveying trough. Background Art

[0002] When recycling recycled aluminum, the scrap aluminum that has been initially freed of mud and sand impurities is usually placed in a smelting furnace and heated to 700 degrees Celsius. The scrap aluminum becomes liquid aluminum, and a small amount of heavier impurities fall to the bottom, while most of the lighter impurities are suspended on the surface of the liquid aluminum. The liquid aluminum containing suspended matter is discharged through the impurity discharge port to a designated device for solid-liquid separation. The impurity discharge port is closed, and the liquid aluminum outlet of the smelting furnace is opened through a sealing device to discharge the liquid aluminum into subsequent molds.

[0003] Currently, after the liquid aluminum is transported, the existing liquid aluminum conveyor troughs need to be cleaned of impurities and residues, as well as maintained. In order to reduce heat loss during the liquid aluminum transportation, most conveyor troughs are equipped with insulation covers on the top.

[0004] However, right after the conveying is completed, if the internal temperature is allowed to drop completely, the impurities and residual liquid aluminum inside will easily solidify, increasing the difficulty of cleaning. If the internal temperature has not dropped completely before operation, a large amount of heat will surge out when the insulation cover is just opened, which may easily cause certain harm to the staff and pose a safety hazard. For this reason, we propose to design a pure liquid aluminum conveying trough. Utility Model Content

[0005] The purpose of this section is to summarize some aspects of the embodiments of the present invention and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and in the abstract and title of the utility model to avoid obscuring the purpose of this section, the abstract and the title of the utility model, and such simplifications or omissions shall not be used to limit the scope of the present invention.

[0006] In order to solve the above technical problems, according to one aspect of the present invention, the present invention provides the following technical solutions:

[0007] A pure liquid aluminum conveying trough, comprising a transport trough and a discharge trough, wherein a discharge port is provided on one side of an outer wall of the discharge trough, a partition is provided in the middle of the discharge trough, a heat preservation cover is provided on the top of the transport trough, observation ports are provided on both sides of the heat preservation cover, and a movable door is provided outside the observation port;

[0008] An insulation cover is provided on the top of the discharge chute, an inspection box is fixedly connected to the top of the insulation cover, an inspection door is provided on the side of the inspection box away from the transport chute, an air intake bin is fixedly connected to the top of the inspection door, a pump body is fixedly connected to one side of the outer wall of the air intake bin, and an air pipe is fixedly connected to the exhaust end of the pump body.

[0009] As a preferred solution of a pure liquid aluminum conveying trough described in the utility model, a through hole is provided in the middle of the partition, and the through hole is located near the bottom of the partition, so as to facilitate the diversion and discharge of the liquid aluminum that has just entered the discharge trough from the transport trough. The opening height of the through hole can block a part of the residual lighter impurities floating on the top of the liquid aluminum, and at the same time, the bottom can also block a part of the residual heavier impurities sunk to the bottom of the liquid aluminum, thereby playing a terminal filtering role. Discharge pipes are provided at both ends of the bottom of the discharge trough and are respectively located on both sides of the partition, so as to facilitate the complete discharge of the liquid aluminum in the discharge trough.

[0010] As a preferred solution of a pure liquid aluminum conveying trough described in the utility model, a high-temperature resistant glass is fixedly connected to one side of the observation port close to the center of the conveying trough, and the high-temperature resistant glass is arranged in a concave shape toward the middle of the conveying trough, so as to block the hot air released by the liquid aluminum at the top of the conveying trough and facilitate the staff to open the movable door at the observation port to observe the conveying trough.

[0011] As a preferred solution of a pure liquid aluminum conveying trough described in the utility model, the conveying trough and the surrounding sides of the insulation cover are fixed by bolts, and the discharge trough and the surrounding sides of the insulation cover are fixed by bolts, which facilitates the fixation between the conveying trough and the insulation shell cover on the top of the discharge trough.

[0012] As a preferred solution of a pure liquid aluminum conveying trough described in the utility model, the bottom of the air inlet bin is connected to the top of the inspection door, and the nozzle at the bottom end of the air pipe is facing the top of the discharge port, so that the hot air discharged from the air inlet bin is blown to the discharge port, thereby ensuring the temperature of the liquid aluminum when it is discharged from the discharge port and preventing the liquid aluminum from solidifying.

[0013] As a preferred solution of a pure liquid aluminum conveying trough described in the utility model, the end of the conveying trough is connected to the inside of the discharge trough, and the top of the conveying trough and the discharge trough are inclined downward from the conveying trough to the discharge trough, which is more convenient for the flow and discharge of liquid aluminum than the traditional flat-bottomed conveying trough.

[0014] Compared with the prior art, the present invention has the following beneficial effects:

[0015] The utility model cooperates with the transport chute, the discharge chute, the inspection box and the pump body to prevent the hot air flow from being directly sprayed outward from the inspection door when the transport chute is maintained and operated after transport, thereby protecting the safety of the staff and improving the inspection efficiency of the transport chute. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to make the technical scheme of the embodiments of the present application more clear, the present application will be described in detail below with reference to the drawings and detailed embodiments. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can also be obtained by those skilled in the art without creative labor. Among them:

[0017] Figure 1 It is a perspective view of the pure liquid aluminum conveying groove of the present application;

[0018] Figure 2 It is a schematic view of the blanking groove structure of the pure liquid aluminum conveying groove of the present application;

[0019] Figure 3 It is a schematic view of the heat preservation cover structure of the pure liquid aluminum conveying groove of the present application.

[0020] Legend: 1, conveying groove; 2, blanking groove; 3, discharge port; 4, partition; 401, through hole; 5, heat preservation cover; 6, observation port; 601, high-temperature-resistant glass; 7, movable door; 8, heat preservation cover; 9, inspection box; 10, manhole; 11, air inlet bin; 12, pump body; 13, air pipe. DETAILED DESCRIPTION

[0021] In order to make the above-mentioned purposes, features and advantages of the present application more obvious and easy to understand, the specific embodiments of the present application will be described in detail below with reference to the drawings.

[0022] Secondly, the present application is described in detail in combination with the schematic view. In order to facilitate the description, the sectional view of the device structure will be partially enlarged without the general proportion, and the schematic view is only an example, which should not limit the scope of protection of the present application. In addition, the three-dimensional spatial dimensions of length, width and depth should be included in the actual manufacture.

[0023] In order to make the purposes, technical schemes and advantages of the present application more clear, the embodiments of the present application will be described in further detail below with reference to the drawings.

[0024] Please refer to Figure 1-3 The present application provides a kind of pure liquid aluminum conveying groove, including conveying groove 1 and blanking groove 2, conveying groove 1 end and blanking groove 2 inside are connected, conveying groove 1 and blanking groove 2 inner top are inclined downward from conveying groove 1 to blanking groove 2, compared with traditional flat bottom conveying groove, more convenient for liquid aluminum to flow blanking.

[0025] A discharge port 3 is provided on one side of the outer wall of the feeding trough 2, and a partition 4 is provided in the middle of the feeding trough 2. A through-hole 401 is provided in the middle of the partition 4, located near the bottom of the partition 4. This hole 401 facilitates the diversion and discharge of liquid aluminum that has just entered the feeding trough 2 from the transport trough 1. The opening height of the through-hole 401 can block some of the residual lighter impurities floating on the top of the liquid aluminum, while the bottom can also block some of the residual heavier impurities that sink to the bottom of the liquid aluminum, thus providing terminal filtration.

[0026] Discharge pipes are provided at both ends of the bottom of the feed chute 2 and are located on both sides of the partition 4, so as to completely discharge the liquid aluminum in the feed chute 2 and prevent the internal residue from solidifying when the conveying chute is not in use.

[0027] A heat-insulating cover 5 is provided on the top of the transport trough 1 , observation ports 6 are provided on both sides of the heat-insulating cover 5 , and movable doors 7 are provided outside the observation ports 6 .

[0028] In this embodiment, a high-temperature resistant glass 601 is fixedly connected to one side of the observation port 6 close to the center of the transport trough 1. The high-temperature resistant glass 601 is arranged to be concave toward the middle of the transport trough 1, so as to block the hot air released by the liquid aluminum at the top of the transport trough 1 and facilitate the staff to open the movable door 7 at the observation port 6 to observe the transport trough 1.

[0029] An insulation cover 8 is provided on the top of the discharge chute 2, and the sides of the transport chute 1 and the insulation cover 5 are fixed by bolts. The sides of the discharge chute 2 and the insulation cover 8 are fixed by bolts, which facilitates the fixation between the transport chute 1 and the insulation shell on the top of the discharge chute 2.

[0030] An inspection box 9 is fixedly connected to the top of the insulation cover 8, and an inspection door 10 is provided on the side of the inspection box 9 away from the transport trough 1. The top of the inspection door 10 is fixedly connected to an air intake bin 11, and a pump body 12 is fixedly connected to one side of the outer wall of the air intake bin 11, and an air pipe 13 is fixedly connected to the exhaust end of the pump body 12.

[0031] The bottom of the air inlet bin 11 is connected to the top of the inspection door 10, and the nozzle at the bottom end of the air pipe 13 is facing the top of the discharge port 3, so that the hot air discharged from the air inlet bin 11 is blown to the discharge port 3, so as to ensure the temperature of the liquid aluminum when it is discharged from the discharge port 3 and prevent the liquid aluminum from solidifying.

[0032] During use, the liquid aluminum flows along the transport trough 1 to the discharge trough 2. As the liquid aluminum flows, the liquid level in the discharge trough 2 rises, and the liquid aluminum flows from the through hole 401 to the other side of the partition 4 and is discharged from the discharge port 3.

[0033] During the discharge process, the pump body 12 is started to pump the high-temperature gas in the discharge chute 2 upward into the air inlet bin 11 , so that the heated gas flows toward the discharge port 3 through the air pipe 13 .

[0034] During the specific processing process, in order to ensure the safety of the workers, protective covers should be installed around the discharge port 3 to prevent high-temperature gas from causing harm to the safety of the workers.

[0035] When the staff checks the transport chute 1 and the discharge chute 2, the movable door 7 can be opened. Since the observation port 6 is blocked by the high-temperature resistant glass 601, the overflow of high-temperature gas is effectively avoided, making it easier for the staff to intuitively control the discharge of liquid aluminum.

[0036] When the liquid aluminum is discharged, the inspection box 9 is set on the top of the discharge chute 2, and the pump body 12 can accelerate the discharge of the internal high-temperature gas, so that the equipment can be cooled down quickly and convenient for maintenance.

[0037] At the same time, since the pump body 12 extracts the gas, the air flow can move upward along the inspection box 9. When the staff opens the inspection door 10, the hot gas can be prevented from being ejected from the inspection door 10, thereby protecting the personal safety of the staff.

[0038] While the present invention has been described above with reference to specific embodiments, various modifications may be made and equivalent components may be substituted without departing from the scope of the present invention. In particular, as long as no structural conflicts exist, the various features of the embodiments disclosed herein may be combined with one another in any manner, and the omission of an exhaustive description of these combinations in this specification is solely for the sake of space and resource conservation. Therefore, the present invention is not limited to the specific embodiments disclosed herein, but encompasses all technical solutions within the scope of the claims.

Claims

1. A pure liquid aluminum conveying trough, comprising a transport trough (1) and a discharge trough (2), characterized in that: A discharge port (3) is provided on one side of the outer wall of the feed chute (2), a partition (4) is provided in the middle of the feed chute (2), a heat preservation cover (5) is provided on the top of the transport chute (1), observation ports (6) are provided on both sides of the heat preservation cover (5), and a movable door (7) is provided outside the observation port (6); The top of the discharge chute (2) is provided with a heat-insulating cover (8), the top of the heat-insulating cover (8) is fixedly connected to an inspection box (9), a side of the inspection box (9) away from the transport chute (1) is provided with an inspection door (10), the top of the inspection door (10) is fixedly connected to an air intake bin (11), one side of the outer wall of the air intake bin (11) is fixedly connected to a pump body (12), and the exhaust end of the pump body (12) is fixedly connected to an air pipe (13).

2. A pure liquid aluminum conveying trough according to claim 1, characterized in that: A through hole (401) is provided in the middle of the partition (4), and the through hole (401) is located near the bottom of the partition (4). Discharge pipes are provided at both ends of the bottom of the discharge chute (2) and are respectively located on both sides of the partition (4).

3. A pure liquid aluminum conveying trough according to claim 1, characterized in that: A high-temperature resistant glass (601) is fixedly connected to one side of the observation port (6) close to the center of the transport trough (1), and the high-temperature resistant glass (601) is arranged in a concave shape toward the middle of the transport trough (1).

4. A pure liquid aluminum conveying trough according to claim 1, characterized in that: The transport chute (1) and the thermal insulation cover (5) are both fixed around the periphery by bolts, and the discharge chute (2) and the thermal insulation cover (8) are both fixed around the periphery by bolts.

5. The pure liquid aluminum conveying trough according to claim 1, characterized in that: The bottom of the air inlet bin (11) is connected to the top of the inspection door (10), and the bottom nozzle of the air pipe (13) is directly opposite to the top of the discharge port (3).

6. The pure liquid aluminum conveying trough according to claim 1, characterized in that: The end of the transport trough (1) is connected to the interior of the discharge trough (2), and the tops of the transport trough (1) and the discharge trough (2) are inclined downward from the transport trough (1) to the discharge trough (2).