Automatic internal mixer for solid colloid

Abstract

The utility model discloses an automatic internal mixer for solid colloid, which comprises a colloid mixing device and a colloid filtering device, the colloid mixing device comprises a colloid mixing cavity, a stirring shaft and a conveying shaft are transversely arranged in the colloid mixing cavity, one end of the stirring shaft and one end of the conveying shaft respectively penetrate through the colloid mixing cavity to be connected with a stirring device and a first conveying device, and the other end of the stirring shaft is connected with a second conveying device. A first rubber outlet is further formed in the rubber mixing cavity, the rubber filtering device comprises a rubber filtering cavity, the conveying shaft is also arranged in the rubber filtering cavity, a second rubber outlet is formed in the side wall of the rubber filtering cavity, a filter screen is arranged in the second rubber outlet, a rotating motor is arranged outside the rubber filtering cavity, and the rotating motor is connected with the conveying shaft. A glue inlet is formed in the top of the glue filtering cavity, and an electric conveying belt is arranged between the glue inlet and the first glue outlet. The rubber mixing device and the rubber filtering device are connected through the electric conveying belt, manual intervention is not needed for rubber transportation, the production efficiency is greatly improved, and it is guaranteed that workers can be prevented from being affected and damaged by high temperature.

Description

Technical Field

[0001] The utility model relates to the field of internal mixers, in particular to an automatic internal mixer for solid colloids. Background Art

[0002] Colloid mixer is an important equipment in the rubber industry, mainly used to refine raw rubber or rubber mixed with compounding agents (such as vulcanizers, accelerators, activators, reinforcing agents, antioxidants, etc.).

[0003] Existing internal mixers require manual digging and cutting of the rubber into blocks after it has been discharged. However, manual cutting is relatively slow, especially in large-scale production situations, where manual operation cannot keep up with the mixing machine's output speed. For example, in some large rubber product manufacturers, the mixing machine's output is large, requiring frequent cutting operations. Manual cutting can become a bottleneck in the production process, limiting overall production efficiency.

[0004] Furthermore, after the rubber is discharged from the rubber mixer, it is usually necessary to manually transport the rubber to the rubber filter. The rubber is usually at a high temperature and has a certain degree of viscosity. Operators are prone to burns or getting stuck in the rubber during this operation, posing a certain safety hazard. Utility Model Content

[0005] In order to solve the above problems, the utility model provides a solid colloid automatic internal mixer, including a rubber mixing device and a rubber filtering device, the rubber mixing device includes a rubber mixing chamber, a stirring shaft and a conveying shaft are horizontally arranged in the rubber mixing chamber, one end of the stirring shaft and the conveying shaft pass through the rubber mixing chamber and are connected to the stirring device and the first conveying device respectively, a first rubber outlet is also provided on the rubber mixing chamber, the rubber filtering device includes a rubber filtering chamber, the conveying shaft is also provided in the rubber filtering chamber, a second rubber outlet is provided on the side wall of the rubber filtering chamber, a filter screen is provided in the second rubber outlet, a rotating motor is provided outside the rubber filtering chamber, a rubber inlet is provided at the top of the rubber filtering chamber, an electric conveyor is provided between the rubber inlet and the first rubber outlet, and a cutting device is provided outside the first rubber outlet and the second rubber outlet, the cutting device is used to cut the colloid that has been melted and filtered according to a preset distance.

[0006] Furthermore, the cutting device includes a conveying platform arranged outside the first glue outlet, a lifting cylinder is arranged above the conveying platform, a connecting plate is arranged at the bottom of the lifting cylinder, the lifting cylinder can drive the connecting plate to move up and down, connecting rods are arranged on both sides of the connecting plate, and a cutter is arranged between the connecting rods.

[0007] Furthermore, sensors are provided on both sides of the conveying platform, and the sensors are electrically connected to the lifting cylinders.

[0008] Furthermore, the side wall and the bottom of the rubber mixing chamber are U-shaped, a rubber outlet channel is provided at the bottom of the rubber mixing chamber, the transmission shaft is provided in the rubber outlet channel, and the first rubber outlet is provided at one end of the rubber outlet channel.

[0009] Furthermore, there are two stirring shafts, which are placed side by side above the conveying shaft.

[0010] Furthermore, the stirring device includes a stirring motor and a main shaft. The stirring motor drives the main shaft to rotate. A secondary shaft engaged with the main shaft is provided on one side of the main shaft. When the main shaft rotates, the secondary shaft can be driven to rotate synchronously. The main shaft and secondary shaft are respectively connected to the stirring shaft.

[0011] Furthermore, the first transmission device includes a first transmission motor and a first gear shaft. The first transmission motor can drive the first gear shaft to rotate. A second gear shaft is provided at one end of the transmission shaft.

[0012] Furthermore, an extension portion is provided on one side of the rubber mixing chamber, and the stirring shaft passes through the outer wall of the rubber mixing chamber and is connected to the extension portion.

[0013] Compared with the prior art, the beneficial effects of the present invention are:

[0014] The present application sets a cutting device to cut the colloid that has been melted and filtered according to a preset interval through the cutting device, so that it is cut into several parts, which makes it convenient to place the colloid in the rubber filtering equipment and further process it after the colloid filtration is completed. In addition, the present application connects the rubber refining device and the rubber filtering device through an electric conveyor belt, and the high-temperature colloid can be directly transmitted through the electric conveyor belt, and human intervention is no longer required, which greatly improves production efficiency and protects human workers from the influence and damage of high temperature.

[0015] Additional aspects and advantages of the present invention will be given in part in the following description, and in part will become apparent from the following description, or will be learned through practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative labor.

[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0018] Figure 2 is a structure schematic view of the rubber filtering equipment of the utility model

[0019] Figure 3 is a structure schematic view of the rubber mixing equipment of the utility model

[0020] Figure 4 is a structure schematic view of the cutting device of the utility model

[0021] Figure 5 is a structure sectional view of the rubber mixing equipment of the utility model

[0022] Figure 6 is a top view of the rubber mixing equipment of the utility model

[0023] Figure 7 is a structure schematic view of the extension part of the rubber mixing equipment of the utility model.

[0024] The reference signs and names in the drawing are as follows:

[0025] Rubber mixing device 10, rubber filtering device 20, rubber filtering cavity 21, second rubber outlet 22, filter screen 23, rotary motor 24, rubber inlet 25, electric conveyor belt 30, rubber mixing cavity 100, stirring shaft 110, conveying shaft 120, stirring device 200, first conveying device 300, first rubber outlet 130, cutting device 400, conveying platform 410, lifting air cylinder 420, connecting plate 430, connecting rod 440, cutter 450, sensor 460, rubber outlet channel 140, stirring motor 210, main shaft 220, auxiliary shaft 230, first conveying motor 310, first gear shaft 320, second gear shaft 330, extension part 150. DETAILED DESCRIPTION

[0026] The technical solutions in the embodiments of the utility model will be described clearly and completely below. Obviously, the described embodiments are only part of the embodiments of the utility model and not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0027] The utility model will be described in more detail. It should be understood that the specific embodiments described herein are only used to explain the utility model and not to limit the utility model. It should be noted that when an element is described as "fixed to" another element, it can be directly on the other element or one or more intermediate elements can exist therebetween. When an element is described as "connected to" another element, it can be directly connected to the other element or one or more intermediate elements can exist therebetween.

[0028] In the description of the present invention, it should be noted that the directions or positional relationships indicated by directional words such as "front, back, up, down, left, right", "lateral, vertical, vertical, horizontal" and "top, bottom" are usually based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description. Unless otherwise stated, these directional words do not indicate or imply that the device or element referred to must have a specific direction or be constructed and operated in a specific direction. Therefore, they cannot be understood as limiting the scope of protection of the present invention. The directional words "inside and outside" refer to the inside and outside relative to the outline of each component itself. In the description of the present invention, it should be noted that the use of words such as "first" and "second" to limit components is only for the convenience of distinguishing the corresponding components. Unless otherwise stated, the above words have no special meaning and therefore cannot be understood as limiting the scope of protection of the present invention. In the description of the embodiments of the present application, the meaning of "multiple" is two or more, unless otherwise clearly and specifically defined.

[0029] Unless otherwise defined, all technical and scientific terms used in this specification have the same meanings as those commonly understood by those skilled in the art in the art of the present invention. The terms used in this specification are only for the purpose of describing specific embodiments and are not intended to limit the present invention.

[0030] In addition, the technical features involved in different embodiments of the present application described below can be combined with each other as long as they do not conflict with each other.

[0031] The preferred embodiment of the present invention will be further described with reference to the accompanying drawings. Figures 1 to 3As shown, the automatic solid-state colloid mixer includes a rubber mixing device 10 and a rubber filtering device 20. The rubber mixing device 10 includes a rubber mixing chamber 100, in which a stirring shaft 110 and a conveying shaft 120 are horizontally arranged. One end of the stirring shaft 110 and the conveying shaft 120 pass through the rubber mixing chamber 100 and are connected to a stirring device 200 and a first conveying device 300 respectively. When the colloid to be melted is placed in the rubber mixing chamber 100, the stirring device 200 is used to drive the stirring shaft 110 to rotate, so that the colloid can be fully arranged in the rubber mixing chamber 100 for stirring. A first rubber outlet 130 is also provided on the rubber mixing chamber 100. The first conveying device 300 is used to drive the conveying shaft 120 to rotate, so that the colloid is conveyed out of the rubber mixing chamber 100 from the first rubber outlet 130. The rubber filtering device 20 includes a rubber filtering chamber 21, the conveying shaft 120 is also arranged in the rubber filtering chamber 21, a second rubber outlet 22 is arranged on the side wall of the rubber filtering chamber 21, a filter screen 23 is arranged in the second rubber outlet 22, and a rotating motor 24 is arranged outside the rubber filtering chamber 21. The rotating motor 24 is used to drive the conveying shaft 120 to rotate, so that the colloid is transferred from the second rubber outlet 22 to the outside of the second rubber outlet 22. A rubber inlet 25 is provided at the top of the rubber filtering chamber 21, and an electric conveyor belt 30 is provided between the rubber inlet 25 and the first rubber outlet 130. A cutting device 400 is provided outside the first rubber outlet 130 and the second rubber outlet 22. The cutting device 400 is used to cut the colloid that has been melted and filtered according to a preset interval.

[0032] When the above embodiment is working, the colloid is first placed in the rubber mixer, and then the stirring device 200 and the first conveying device 300 are started to drive the stirring shaft 110 and the conveying shaft 120 to rotate. After stirring, the colloid is moved out of the rubber mixing chamber 100 through the rubber port by the conveying shaft 120. When the colloid moves out of the rubber mixing chamber 100, the cutting device 400 is started to cut the melted colloid according to a preset interval, and then the cut colloid enters the rubber filtering chamber 21 from the rubber inlet 25 through the electric conveyor 30, and then the rotating motor 24 is started. The colloid is moved out of the rubber filtering chamber 21 after passing through the second rubber outlet 22 and the filter screen 23 by the conveying shaft 120, and then the cutting device 400 is started to cut the filtered colloid according to a preset interval.

[0033] Compared with the prior art, the present application cuts the colloid which has completed melting and filtering through the cutting device 400 according to a preset interval, so that the colloid is cut into several parts, thereby facilitating subsequent placement of the colloid in the rubber filtering equipment and subsequent further processing after the colloid filtering is completed. In addition, the rubber mixing device 10 and the rubber filtering device 20 are connected through the electric conveying belt 30, and the high-temperature colloid can be directly conveyed through the electric conveying belt 30 without manual intervention, which greatly improves the production efficiency and protects the workers from high temperature and injury.

[0034] Further to the above embodiments, as shown in Figure 4 The cutting device 400 includes a conveying platform 410 arranged outside the first rubber outlet 130, a lifting cylinder 420 arranged above the conveying platform 410, a connecting plate 430 arranged at the bottom of the lifting cylinder 420, the lifting cylinder 420 can drive the connecting plate 430 to move up and down, connecting rods 440 arranged on both sides of the connecting plate 430, and a cutter 450 arranged between the connecting rods 440. When the colloid is moved from the first rubber outlet 130 to the conveying platform 410 and the colloid on the conveying platform 410 meets the preset interval, the lifting cylinder 420 is started to drive the connecting plate 430 to descend, thereby driving the connecting rods 440 and the cutter 450 to cut the colloid on the conveying platform 410.

[0035] In some embodiments, as shown in Figure 4 The sensor 460 is electrically connected to the lifting cylinder 420, and when the colloid moves on the conveying platform 410 and triggers the sensor 460, an electrical signal is sent to the lifting cylinder 420 to start the lifting cylinder 420 to drive the connecting plate 430 to descend, thereby driving the connecting rods 440 and the cutter 450 to cut the colloid on the conveying platform 410.

[0036] Further to the above embodiments, as shown in Figure 5 The side wall and the bottom of the rubber mixing cavity 100 are in a U shape, so that the colloid placed in the rubber mixing cavity 100 can better enter the bottom of the rubber mixing cavity 100. The rubber outlet passage 140 is arranged at the bottom of the rubber mixing cavity 100, the conveying shaft 120 is arranged in the rubber outlet passage 140, and the first rubber outlet 130 is arranged at one end of the rubber outlet passage 140. Therefore, when the colloid is placed in the rubber mixing cavity 100, it can first fall into the rubber outlet passage 140, and then the first conveying device 300 is started to drive the conveying shaft 120 to rotate, so as to send the stirred colloid to the first rubber outlet 130. In this process, the rubber outlet passage 140 can better guide the movement of the colloid.

[0037] In some embodiments, asFigure 5 As shown in the figure, the number of the stirring shafts 110 is two and they are placed side by side above the conveying shaft 120, so when the rubber mass is put into the mixing chamber 100, the stirring device 200 is started to drive the stirring shafts 110 to rotate, so that the rubber mass can be fully stirred before reaching the conveying shaft 120.

[0038] Further based on the above embodiment, as shown in the figure, Figure 6 As shown in the figure, the stirring device 200 includes a stirring motor 210 and a main shaft 220, the stirring motor 210 drives the main shaft 220 to rotate, a secondary shaft 230 is arranged on one side of the main shaft 220 and engaged with the main shaft 220, when the main shaft 220 rotates, it can drive the secondary shaft 230 to rotate synchronously, the main shaft 220 and the secondary shaft 230 are connected with the stirring shafts 110 respectively, so that when the stirring motor 210 is started, the two stirring shafts 110 can be driven to rotate simultaneously.

[0039] Further based on the above embodiment, as shown in the figure, Figure 6 As shown in the figure, the first conveying device 300 includes a first conveying motor 310 and a first gear shaft 320, the first conveying motor 310 can drive the first gear shaft 320 to rotate, a second gear shaft 330 is arranged on one end of the conveying shaft 120, the first gear shaft 320 and the second gear shaft 330 are engaged with each other through a chain (not shown in the figure), so that when the first conveying motor 310 is started, the conveying shaft 120 can be driven to rotate through the second gear shaft 330.

[0040] Further based on the above embodiment, as shown in the figure, Figure 7 As shown in the figure, an extension part 150 is arranged on one side of the mixing chamber 100, the stirring shafts 110 pass through the outer wall of the mixing chamber 100 and are connected with the extension part 150, so that the stirring shafts 110 have three supporting points in the mixing chamber 100, namely the two outer walls of the mixing chamber 100 and the extension part 150, so that when there is a large amount of rubber mass in the mixing chamber 100, the stirring shafts 110 have enough supporting points, thereby reducing the risk of breaking during stirring.

[0041] The details of the above exemplary embodiments, and in the absence of departing from the spirit or basic characteristics of the present application, the present application can be realized in other specific forms. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting, the scope of the present application is defined by the appended claims rather than the above description, therefore all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present application.

Claims

1. A solid colloid automatic internal mixer, characterized in that: The invention comprises a rubber refining device (10) and a rubber filtering device (20), wherein the rubber refining device (10) comprises a rubber refining chamber (100), wherein a stirring shaft (110) and a conveying shaft (120) are horizontally arranged in the rubber refining chamber (100), wherein one end of the stirring shaft (110) and the conveying shaft (120) respectively pass through the rubber refining chamber (100) and are connected to a stirring device (200) and a first conveying device (300), and a first rubber outlet (130) is further provided on the rubber refining chamber (100). The rubber filtering device (20) comprises a rubber filtering chamber (21), wherein the conveying shaft (120) is also provided in the rubber filtering chamber (21). A second glue outlet (22) is provided on the side wall of the glue filtering chamber (21), a filter screen (23) is provided in the second glue outlet (22), a rotating motor (24) is provided outside the glue filtering chamber (21), a glue inlet (25) is provided at the top of the glue filtering chamber (21), an electric conveyor belt (30) is provided between the glue inlet (25) and the first glue outlet (130), and a cutting device (400) is provided outside the first glue outlet (130) and the second glue outlet (22), and the cutting device (400) is used to cut the colloid that has been melted and filtered according to a preset interval.

2. The solid colloid automatic internal mixer according to claim 1, characterized in that The cutting device (400) includes a conveying platform (410) arranged outside the first glue outlet (130), a lifting cylinder (420) is arranged above the conveying platform (410), a connecting plate (430) is arranged at the bottom of the lifting cylinder (420), and the lifting cylinder (420) can drive the connecting plate (430) to move up and down, connecting rods (440) are arranged on both sides of the connecting plate (430), and a cutter (450) is arranged between the connecting rods (440).

3. The solid colloid automatic internal mixer according to claim 2, characterized in that: Sensors (460) are also provided on both sides of the conveying platform (410), and the sensors (460) are electrically connected to the lifting cylinder (420).

4. The solid colloid automatic internal mixer according to claim 1, characterized in that The side wall and the bottom of the rubber mixing chamber (100) are U-shaped, a rubber outlet channel (140) is provided at the bottom of the rubber mixing chamber (100), the transmission shaft (120) is provided in the rubber outlet channel (140), and the first rubber outlet (130) is provided at one end of the rubber outlet channel (140).

5. The solid colloid automatic internal mixer according to claim 4, characterized in that: There are two stirring shafts (110) and they are placed side by side above the conveying shaft (120).

6. The solid colloid automatic internal mixer according to claim 1, characterized in that The stirring device (200) comprises a stirring motor (210) and a main shaft (220). The stirring motor (210) drives the main shaft (220) to rotate. A secondary shaft (230) meshing with the main shaft (220) is provided on one side of the main shaft (220). When the main shaft (220) rotates, the secondary shaft (230) can be driven to rotate synchronously. The main shaft (220) and the secondary shaft (230) are respectively connected to the stirring shaft (110).

7. The solid colloid automatic internal mixer according to claim 1, characterized in that The first transmission device (300) includes a first transmission motor (310) and a first gear shaft (320). The first transmission motor (310) can drive the first gear shaft (320) to rotate. A second gear shaft (330) is provided at one end of the transmission shaft (120).

8. The solid colloid automatic internal mixer according to claim 1, characterized in that: An extension portion (150) is provided on one side of the rubber mixing chamber (100), and the stirring shaft (110) passes through the outer wall of the rubber mixing chamber (100) and is connected to the extension portion (150).

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