Non-phosphorus degreasing agent storage device facilitating material taking

By designing an anti-blocking and quantitative mechanism, the problem of pipeline blockage in the phosphorus-free degreaser storage device is solved, the smooth discharge and quantitative use of the phosphorus-free degreaser are achieved, and the production efficiency is improved.

CN223433269UActive Publication Date: 2025-10-14XICHUAN YUANPENG DONGHENG ENVIRONMENTAL PROTECTION MATERIAL CO LTD
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Patent Information

Application Number
CN202423008914.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-06
Publication Date
2025-10-14
Estimated Expiration
2034-12-06

AI Technical Summary

Technical Problem

In existing phosphorus-free degreasing agent storage devices, the stirring device cannot effectively remove the sediment accumulated inside the pipeline, causing pipeline blockage, affecting the smoothness of material removal and production efficiency.

Method used

A phosphorus-free degreasing agent storage device with convenient material retrieval is designed. It includes an anti-blocking mechanism, a stirring mechanism and a quantitative mechanism. The lifting and sealing of the discharge pipe are driven by a cylinder, combined with the stirring rod driven by a servo motor and the floating plate control of the quantitative barrel to achieve quantitative discharge and sufficient mixing of the phosphorus-free degreasing agent.

Benefits of technology

It effectively avoids pipeline blockage, ensures smooth discharge and quantitative use of phosphorus-free degreasing agent, and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of phosphorus-free degreasing agent storage, and discloses a phosphorus-free degreasing agent storage device convenient for material taking, which comprises a base and a storage box, the top of the base is fixedly connected with a supporting seat, the top of the supporting seat is provided with an anti-blocking mechanism, and the anti-blocking mechanism is used for avoiding pipeline blockage. The top of the storage box is fixedly connected with a sealing cover, a stirring mechanism is arranged in the storage box, the stirring mechanism is used for stirring an internal non-phosphorus degreasing agent, and a quantifying mechanism is arranged on the right side of the supporting seat and is used for quantitatively discharging the non-phosphorus degreasing agent. And the anti-blocking mechanism comprises a mounting frame. According to the non-phosphorus degreasing agent discharging device, when the first air cylinder is started to drive the storage box to move downwards, the top end of the discharging pipe can be lifted upwards, so that the discharging groove is exposed at the bottom of the inner side of the storage box, discharging of the non-phosphorus degreasing agent is achieved, and the situations that the non-phosphorus degreasing agent is accumulated and a pipeline is blocked are avoided.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the storage technical field of phosphorus -free degreasing agent, especially phosphorus -free degreasing agent storage device convenient to take material. BACKGROUND

[0002] Phosphorus -free degreasing agent is a kind of cleaner without phosphate component, is mainly used to remove the grease and dirt on various surfaces, since phosphate is difficult to degrade in the environment, leads to eutrophication of water, and further triggers water bloom ecological problem, therefore, the development and use of phosphorus -free degreasing agent are particularly important, this degreasing agent usually uses environmental protection formula, not only can effectively remove grease, but also can reduce the pollution to the environment, is widely used in industrial field, provides a clean choice of both efficient and environmental protection for people, phosphorus -free degreasing agent is generally stored in storage box, is convenient for subsequent use.

[0003] In large industrial production line, such as the coating pre-treatment workshop in automobile manufacturing, need a large amount and accurately use phosphorus -free degreasing agent to carry out degreasing treatment to the body, and the deposition of sediment will appear in the connecting port of storage tank and pipeline, thereby leading to the blockage of pipeline, influence the smoothness of subsequent material taking, the existing solution is to set up stirring device in the inside of storage tank, the deposition of sediment is fully stirred, makes it and liquid re-mixing, restores the smoothness of pipeline, but the stirring device is difficult to remove the deposition of sediment accumulated in the inside of pipeline, thereby needing manual dredging treatment, reduces production efficiency, for this, phosphorus -free degreasing agent storage device convenient to take material is proposed to solve the above problems. UTILITY MODEL CONTENT

[0004] In order to make up for the above shortcomings, the utility model provides phosphorus -free degreasing agent storage device convenient to take material, aims at improving the problem that the stirring device is difficult to remove the deposition of sediment accumulated in the inside of pipeline in prior art.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical solutions: a storage device for a phosphorus-free degreasing agent that is convenient for taking materials, comprising a base and a storage box, the top of the base is fixedly connected to a support seat, the top of the support seat is provided with an anti-blocking mechanism, the anti-blocking mechanism is used to avoid pipe blockage, the top of the storage box is fixedly connected to a sealing cover, the interior of the storage box is provided with a stirring mechanism, the stirring mechanism is used to stir the phosphorus-free degreasing agent inside, a quantitative mechanism is provided on the right side of the support seat, the quantitative mechanism is used to discharge the phosphorus-free degreasing agent in a quantitative manner; The anti-blocking mechanism includes a mounting bracket, the inner wall of the mounting bracket is fixedly connected to the lower middle part of the outer wall of the storage box, the front and rear sides of the top of the support seat are fixedly connected to cylinder 1, one end of the two cylinders are fixedly connected to the bottom of the mounting bracket, the bottom of the storage box is connected to a connecting pipe, the inner wall of the connecting pipe is slidably connected to a discharge pipe, a plurality of discharge grooves are provided on the top of the outer wall of the discharge pipe, a sealing ring is fixedly connected to the middle of the outer wall of the discharge pipe, the other end of the discharge pipe passes through the top of the support seat and is connected to a water pump, and one end of the water pump is connected to a feed pipe.

[0006] As a further description of the above technical solution:

[0007] The quantitative mechanism includes a quantitative barrel, the top of the outer wall of the quantitative barrel is fixedly connected to the bottom right side of the support seat, the right end of the feed pipe is connected to the bottom left side of the quantitative barrel, the bottom of the quantitative barrel is connected to a discharge valve, the inner wall of the quantitative barrel is slidably connected to a floating plate, the front and rear sides of the top of the quantitative barrel are provided with air ports, the top of the quantitative barrel is fixedly connected to a cylinder 2, one end of the cylinder 2 passes through the top of the quantitative barrel and is arranged on the top of the floating plate, a scale is opened on the right side of the outer wall of the quantitative barrel, the outer wall of the quantitative barrel is slidably connected to an induction ring, and the front and rear sides of the outer wall of the induction ring are threadedly connected to reinforcement bolts.

[0008] As a further description of the above technical solution:

[0009] The stirring mechanism includes a fixed plate, the bottom of the fixed plate is fixedly connected to the left side of the top of the sealing cover, the top of the fixed plate is fixedly connected to a servo motor, the output end of the servo motor passes through the top of the fixed plate and is fixedly connected to pulley 1, the left and right sides of the bottom of the sealing cover are rotatably connected to stirring rods, the top end of the stirring rod on the left side passes through the bottom of the sealing cover and is fixedly connected to the bottom of pulley 1, the top end of the stirring rod on the right side passes through the bottom of the sealing cover and is fixedly connected to pulley 2, and pulley 1 and pulley 2 are connected by a connecting belt.

[0010] As a further description of the above technical solution:

[0011] The four corners of the top of the mounting frame are all slidably connected to the limiting rods, and the bottom ends of the plurality of limiting rods all pass through the top of the mounting frame and are fixedly connected to the top of the support seat.

[0012] As a further description of the above technical solution:

[0013] The front side of the storage box is fixedly connected to a heater, the right side of the storage box is fixedly connected to a temperature sensor, and the left side of the storage box is connected to a feed port.

[0014] As a further description of the above technical solution:

[0015] A controller is fixedly connected to the front side of the support seat, and the controller is electrically connected to the cylinder 1, the water pump, the servo motor, the discharge valve, the cylinder 2 and the induction ring respectively.

[0016] As a further description of the above technical solution:

[0017] The bottom of the controller is fixedly connected with a placement plate, and the rear side of the placement plate is fixedly connected to the front side of the support seat.

[0018] As a further description of the above technical solution:

[0019] A collection box is slidably connected to the right side of the top of the base, and buckle grooves are provided on the front and back sides of the collection box.

[0020] The utility model has the following beneficial effects:

[0021] 1. In the utility model, when the cylinder is started to drive the storage box to move downward, the top end of the discharge pipe will be lifted upward, thereby exposing the discharge trough at the inner bottom of the storage box, thereby realizing the discharge of the phosphorus-free degreaser. When the storage box is moved upward, the discharge pipe will contract downward, thereby sealing the top end position of the connecting pipe to prevent the phosphorus-free degreaser from flowing out. Finally, in conjunction with the subsequent stirring mechanism, the precipitated substances in the phosphorus-free degreaser can be fully mixed to avoid accumulation and blockage of the pipeline.

[0022] 2. In the utility model, the feeding pipe will inject the discharged phosphorus-free degreaser into the quantitative barrel through the bottom. When the phosphorus-free degreaser enters the quantitative barrel, the weight of the phosphorus-free degreaser will increase, driving the float plate to lift upward. According to the actual total amount of phosphorus-free degreaser required, the induction ring is slid and the rotating reinforcement bolt is fixed at the precise scale position. When the float plate is level with the induction ring, the induction ring will control the water pump to shut down the output and open the discharge valve. At the same time, the second cylinder is started to squeeze the float plate downward, so that the phosphorus-free degreaser is quickly discharged for use, thereby realizing the quantitative feeding of the phosphorus-free degreaser. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 This is a three-dimensional diagram of the phosphorus-free degreasing agent storage device for easy material retrieval proposed by the utility model;

[0024] Figure 2 This is a front view of the phosphorus-free degreasing agent storage device for easy material retrieval proposed by the utility model;

[0025] Figure 3 This is a disassembled diagram of the stirring mechanism of the phosphorus-free degreasing agent storage device for easy material retrieval proposed by the utility model;

[0026] Figure 4 This is a schematic structural diagram of the anti-blocking mechanism of the phosphorus-free degreasing agent storage device for easy material retrieval proposed by the utility model;

[0027] Figure 5 This is a disassembled diagram of the quantitative mechanism of the phosphorus-free degreasing agent storage device for easy material retrieval proposed by the utility model.

[0028] Legend:

[0029] 1. Base; 2. Support base; 3. Storage box; 4. Mounting frame; 5. Cylinder 1; 6. Connecting pipe; 7. Discharge pipe; 8. Discharge trough; 9. Sealing ring; 10. Water pump; 11. Feed pipe; 12. Sealing cover; 13. Fixing plate; 14. Servo motor; 15. Pulley 1; 16. Pulley 2; 17. Stirring rod; 18. Connecting belt; 19. Dosing barrel; 20. Discharge valve; 21. Floating plate; 22. Air port; 23. Cylinder 2; 24. Scale; 25. Induction ring; 26. Reinforcement bolt; 27. Limit rod; 28. Heater; 29. ​​Temperature sensor; 30. Feed port; 31. Controller; 32. Placement plate; 33. Collection box; 34. Buckle slot. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0031] Reference Figure 1 、 Figure 3 and Figure 4The utility model provides a kind of phosphorus-free degreasing agent storage device of easy to take material, including base 1 and storage box 3, the top of base 1 is fixedly connected with support seat 2, the top of support seat 2 is provided with anti-blocking mechanism, anti-blocking mechanism is used to avoid pipe blockage, the top of storage box 3 is fixedly connected with sealing cover 12, the inside of storage box 3 is provided with stirring mechanism, and stirring mechanism is used to stir inside phosphorus-free degreasing agent, the right side of support seat 2 is provided with ration mechanism, and ration mechanism is used to discharge phosphorus-free degreasing agent quantitatively;Anti-blocking mechanism includes mounting bracket 4, the inner wall of mounting bracket 4 is fixedly connected in the lower part of the outer wall of storage box 3, the top of support seat 2 is fixedly connected with cylinder one 5 on front and back sides, one end of the two cylinder one 5 is fixedly connected in the bottom of mounting bracket 4, mounting bracket 4 is welded in the lower part position of the outer wall of storage box 3, can be lifted storage box 3 by starting cylinder one 5 and processing, the bottom of storage box 3 is communicated with connecting pipe 6, the inner wall of connecting pipe 6 is slidably connected with discharge pipe 7, connecting pipe 6 and discharge pipe 7 are connected by sliding, ensure that the airtightness between the two can be ensured, avoid liquid leakage, multiple discharge grooves 8 are formed in the top of the outer wall of discharge pipe 7, discharge groove 8 is formed in the outer wall top around discharge pipe 7, when starting cylinder one 5 drives storage box 3 to move downwards, the top of discharge pipe 7 will be lifted upwards, so that discharge groove 8 is exposed in the inside bottom of storage box 3, so as to realize the discharge of phosphorus-free degreasing agent, when moving storage box 3 upwards, discharge pipe 7 will be shrunk downwards, so that the top position of connecting pipe 6 is sealed, avoid phosphorus-free degreasing agent to flow out, the middle of the outer wall of discharge pipe 7 is fixedly connected with sealing ring 9, the other end of discharge pipe 7 penetrates the top of support seat 2 and is communicated with water pump 10, one end of water pump 10 is communicated with feed pipe 11, cooperate subsequent stirring mechanism can fully mix the substance precipitated in phosphorus-free degreasing agent, avoid accumulation, make pipe blockage condition.

[0032] Refer to Figure 1 、 Figure 2 and Figure 3The stirring mechanism comprises a fixed plate 13 fixedly connected at the bottom of the left side of the top of the sealing cover 12, a servo motor 14 fixedly connected at the top of the fixed plate 13 and supported at the top of the sealing cover 12, the fixed plate 13 ensuring stability of the servo motor 14 during operation, an output end of the servo motor 14 penetrating through the top of the fixed plate 13 and fixedly connected with a belt pulley I 15, stirring rods 17 rotatably connected at the bottom of the left and right sides of the sealing cover 12, the top end of the left stirring rod 17 penetrating through the bottom of the sealing cover 12 and fixedly connected at the bottom of the belt pulley I 15, the top end of the right stirring rod 17 penetrating through the bottom of the sealing cover 12 and fixedly connected with a belt pulley II 16, the belt pulley I 15 and the belt pulley II 16 connected through a connecting belt 18, the belt pulley I 15 and the belt pulley II 16 connected through the connecting belt 18 and driven synchronously, the servo motor 14 driven to rotate the belt pulley I 15, the belt pulley II 16 at the bottom of the stirring rod 17 driven to rotate synchronously, the inside of the storage tank 3 fully mixed with the phosphorus-free degreasing agent, the front side of the storage tank 3 fixedly connected with a heater 28, the right side of the storage tank 3 fixedly connected with a temperature sensor 29, the left side of the storage tank 3 communicated with a feeding port 30, the heater 28 melting the liquid solidified on the surface of the phosphorus-free degreasing agent and better used.

[0033] Referring to Figure 1 , Figure 2 and Figure 5The quantitative mechanism comprises a quantitative barrel 19, the outer wall top of the quantitative barrel 19 is fixedly connected to the bottom right side of the support base 2, the right end of the feed pipe 11 is communicated to the bottom left side of the quantitative barrel 19, the feed pipe 11 can inject the discharged phosphorus-free degreasing agent into the quantitative barrel 19 through the bottom, the bottom of the quantitative barrel 19 is communicated with a discharge valve 20, the discharge valve 20 can control the opening and closing of the discharge position of the bottom of the quantitative barrel 19, the inner wall of the quantitative barrel 19 is slidably connected with a floating plate 21, when the phosphorus-free degreasing agent enters the quantitative barrel 19, the floating plate 21 is lifted upwards along with the increase of the weight of the phosphorus-free degreasing agent, air vents 22 are arranged on the top of the quantitative barrel 19, the air vents 22 can discharge the excess gas between the quantitative barrel 19 and the floating plate 21, the top of the quantitative barrel 19 is fixedly connected with a cylinder two 23, one end of the cylinder two 23 penetrates through the top of the quantitative barrel 19 and is arranged on the top of the floating plate 21, a scale 24 is arranged on the right side of the outer wall of the quantitative barrel 19, the outer wall of the quantitative barrel 19 is slidably connected with a sensing ring 25, the front and back sides of the outer wall of the sensing ring 25 are threadedly connected with reinforcing bolts 26, according to the total amount of the phosphorus-free degreasing agent required, the sensing ring 25 is slid and the reinforcing bolts 26 are fixed at the accurate scale 24 position, when the floating plate 21 is level with the sensing ring 25, the sensing ring 25 controls the water pump 10 to be closed and the discharge valve 20 to be opened, and the cylinder two 23 is started to press the floating plate 21 downwards, so that the phosphorus-free degreasing agent is quickly discharged for use, the top of the mounting frame 4 is slidably connected with limiting rods 27 at four corners, the bottom ends of the limiting rods 27 penetrate through the top of the mounting frame 4 and are fixedly connected to the top of the support base 2.

[0034] With reference to Figure 1 and Figure 2 The front side of the support base 2 is fixedly connected with a controller 31, the controller 31 is electrically connected with the cylinder one 5, the water pump 10, the servo motor 14, the discharge valve 20, the cylinder two 23 and the sensing ring 25, the controller 31 can conveniently control the operation of the entire device, the bottom of the controller 31 is fixedly connected with a placement plate 32, the back side of the placement plate 32 is fixedly connected to the front side of the support base 2, and the placement plate 32 ensures the firmness and stability of the controller 31, the top right side of the base 1 is slidably connected with a collection box 33, the front and back sides of the collection box 33 are provided with buckling grooves 34, the collection box 33 is placed at the bottom of the discharge valve 20, and the collection box 33 can accurately collect and use the phosphorus-free degreasing agent.

[0035] Working principle: first, the connection pipe 6 and the discharge pipe 7 are connected by sliding installation, which ensures the airtightness between the two, when the cylinder 5 drives the storage box 3 to move downward, the top end of the discharge pipe 7 will be lifted upward, so as to expose the discharge chute 8 at the inside bottom of the storage box 3, so as to realize the discharge of the phosphorus-free degreasing agent, when the storage box 3 is moved upward, the discharge pipe 7 will be contracted downward, so as to seal the top end position of the connection pipe 6, avoid the phosphorus-free degreasing agent from flowing out, finally, cooperate with the subsequent stirring mechanism to fully mix the substances precipitated in the phosphorus-free degreasing agent, avoid accumulation, and cause pipe blockage;

[0036] And the discharge pipe 11 will discharge the phosphorus-free degreasing agent into the quantitative barrel 19 through the bottom, when the phosphorus-free degreasing agent enters the quantitative barrel 19, it will drive the floating plate 21 to lift upward with the increase of the weight of the phosphorus-free degreasing agent, according to the actual total amount of the phosphorus-free degreasing agent, the sliding induction ring 25 and the rotating reinforcement bolt 26 are fixed at the precise scale 24 position, when the floating plate 21 is level with the induction ring 25, the induction ring 25 will control the water pump 10 to close the output, and open the discharge valve 20, at the same time, the second cylinder 23 is started to press the floating plate 21 downward, so as to make the phosphorus-free degreasing agent quickly discharge for use, realize the quantitative material taking of the phosphorus-free degreasing agent.

[0037] Finally, it should be pointed out that: the above only for the preferred embodiments of the present application, and does not limit the present application, although the present application has been described in detail with reference to the foregoing embodiments, for those skilled in the art, it still can modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement for part of the technical features, any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application, should be included in the protection scope of the present application.

Claims

1. A storage device for a phosphorus-free degreasing agent that is convenient for material retrieval, comprising a base (1) and a storage box (3), characterized in that: The top of the base (1) is fixedly connected to a support seat (2), the top of the support seat (2) is provided with an anti-blocking mechanism, the anti-blocking mechanism is used to prevent the pipeline from being blocked, the top of the storage box (3) is fixedly connected to a sealing cover (12), the interior of the storage box (3) is provided with a stirring mechanism, the stirring mechanism is used to stir the phosphorus-free degreasing agent inside, and a quantitative mechanism is provided on the right side of the support seat (2), the quantitative mechanism is used to quantitatively discharge the phosphorus-free degreasing agent; The anti-blocking mechanism includes a mounting frame (4), the inner wall of the mounting frame (4) is fixedly connected to the middle and lower part of the outer wall of the storage box (3), the front and rear sides of the top of the support seat (2) are fixedly connected to the cylinder one (5), one end of the two cylinders one (5) is fixedly connected to the bottom of the mounting frame (4), the bottom of the storage box (3) is connected to a connecting pipe (6), the inner wall of the connecting pipe (6) is slidably connected to a discharge pipe (7), the top of the outer wall of the discharge pipe (7) is provided with a plurality of discharge grooves (8), the middle part of the outer wall of the discharge pipe (7) is fixedly connected to a sealing ring (9), the other end of the discharge pipe (7) passes through the top of the support seat (2) and is connected to a water pump (10), and one end of the water pump (10) is connected to a feed pipe (11).

2. The phosphorus-free degreasing agent storage device for easy access according to claim 1 is characterized in that: The quantitative mechanism includes a quantitative barrel (19), the top of the outer wall of the quantitative barrel (19) is fixedly connected to the right side of the bottom of the support seat (2), the right end of the feed pipe (11) is connected to the left side of the bottom of the quantitative barrel (19), the bottom of the quantitative barrel (19) is connected to a discharge valve (20), the inner wall of the quantitative barrel (19) is slidably connected to a floating plate (21), the front and rear sides of the top of the quantitative barrel (19) are both provided with air ports (22), the top of the quantitative barrel (19) is fixedly connected to a second cylinder (23), one end of the second cylinder (23) passes through the top of the quantitative barrel (19) and is arranged on the top of the floating plate (21), the right side of the outer wall of the quantitative barrel (19) is provided with a scale (24), the outer wall of the quantitative barrel (19) is slidably connected to an induction ring (25), and the front and rear sides of the outer wall of the induction ring (25) are both threadedly connected to reinforcing bolts (26).

3. The phosphate-free degreasing agent storage device for easy access according to claim 1 is characterized in that: The stirring mechanism comprises a fixed plate (13), the bottom of the fixed plate (13) is fixedly connected to the left side of the top of the sealing cover (12), the top of the fixed plate (13) is fixedly connected to a servo motor (14), the output end of the servo motor (14) passes through the top of the fixed plate (13) and is fixedly connected to a pulley 1 (15), the left and right sides of the bottom of the sealing cover (12) are rotatably connected to stirring rods (17), the top end of the stirring rod (17) on the left side passes through the bottom of the sealing cover (12) and is fixedly connected to the bottom of the pulley 1 (15), and the top end of the stirring rod (17) on the right side passes through the bottom of the sealing cover (12) and is fixedly connected to the pulley 2 (16), and the pulley 1 (15) and the pulley 2 (16) are connected by a connecting belt (18).

4. The phosphorus-free degreasing agent storage device for easy access according to claim 1 is characterized in that: The four corners at the top of the mounting frame (4) are all slidably connected to limit rods (27), and the bottom ends of the plurality of limit rods (27) pass through the top of the mounting frame (4) and are fixedly connected to the top of the support seat (2).

5. The phosphorus-free degreasing agent storage device for easy access according to claim 1 is characterized in that: The front side of the storage box (3) is fixedly connected to a heater (28), the right side of the storage box (3) is fixedly connected to a temperature sensor (29), and the left side of the storage box (3) is connected to a feed port (30).

6. The phosphorus-free degreasing agent storage device for easy access according to claim 1 is characterized in that: A controller (31) is fixedly connected to the front side of the support base (2), and the controller (31) is electrically connected to the cylinder 1 (5), the water pump (10), the servo motor (14), the discharge valve (20), the cylinder 2 (23) and the induction ring (25).

7. The phosphorus-free degreasing agent storage device for easy access according to claim 6 is characterized in that: The bottom of the controller (31) is fixedly connected to a placement plate (32), and the rear side of the placement plate (32) is fixedly connected to the front side of the support seat (2).

8. The phosphate-free degreasing agent storage device for easy access according to claim 1 is characterized in that: A collection box (33) is slidably connected to the right side of the top of the base (1), and buckle grooves (34) are provided on the front and rear sides of the collection box (33).