Hook brick masonry adjusting device for large-extraction-amount substrate glass manufacturing

Abstract

The utility model provides a hook brick masonry adjusting device for large-lead-out-quantity substrate glass manufacturing, which comprises a supporting part, an adjusting part is arranged at the bottom of the supporting part, a plurality of hook plates are connected to the top of the adjusting part, the hook plates are connected end to end to form a square ring, and a steel structure body is connected to the top of the square ring. A plurality of hanging pieces are arranged on the hook plate and surround the interior of the steel structure body by a circle; the adjusting part comprises an adjusting lead screw fixing plate, the adjusting lead screw fixing plate is fixed between the hook plate and the supporting part, a top block is arranged at the position, corresponding to each hanging piece, of the top of the hook plate, the bottom of the top block is rotationally connected with an adjusting screw rod, and the adjusting screw rod is rotationally arranged on the adjusting lead screw fixing plate. The device is used for improving the masonry precision of the thermal insulation wall, improving the sealing performance and improving the uniformity of thermal radiation in the furnace, so that a more accurate temperature gradient is made, the process redundancy is widened, the product stability is improved, the production loss is reduced, and the labor intensity of operators is effectively reduced.

Description

TECHNICAL FIELD

[0001] The utility model belongs to the technical field of substrate glass manufacturing, specifically belongs to a kind of large lead-out quantity substrate glass manufacturing's hooking brick masonry adjusting device. BACKGROUND

[0002] With the continuous development of market demand, liquid crystal substrate glass manufacturing technology gradually matures, so substrate glass manufacturing yield and production cost will become the focus of attention, so that large lead-out quantity substrate glass production equipment will become the direction leading substrate glass manufacturing, but the lead-out quantity of large lead-out quantity substrate glass production equipment is greater, production rhythm is faster, requires that temperature field in furnace is stable, thermal radiation is uniform, wall sealing is strong, more easily make temperature gradient, improve process margin, this requires that when masonry wall body foundation hooking brick requires high precision, good sealing, horizontal and vertical, finally reach the purpose that temperature field in furnace is stable, thermal radiation is uniform, wall sealing is strong.

[0003] At present, one kind of large lead-out quantity substrate glass manufacturing's adjusting device in existing large lead-out quantity substrate glass production equipment is placed platform is set in the bottom of steel structure body, adjusting wedge is set between placed platform and bottom of communication body, and steel structure body is adjusted by adjusting wedge extension, so that the precision of steel structure body leads to the requirement of large lead-out quantity substrate glass hanging, although this structure can complete the adjustment of steel structure body, but during the adjustment process of wedge, due to unreasonable force control of adjustment personnel, wedge extension is too large or too small, and then repeated adjustment is needed, so that the adjustment efficiency is low, time-consuming and laborious, affect the manufacturing efficiency of large lead-out quantity substrate glass. UTILITY MODEL CONTENTS

[0004] In order to solve the problem of time-consuming and laborious adjustment between steel structure body and placed platform by wedge in prior art, and low adjustment efficiency, the utility model provides a kind of large lead-out quantity substrate glass manufacturing's hooking brick masonry adjusting device.

[0005] To achieve the above object, the utility model provides the following technical scheme:

[0006] The utility model provides a kind of large lead-out quantity substrate glass manufacturing's hooking brick masonry adjusting device, including support part, the bottom of support part is provided with adjusting part, the top of adjusting part is connected with multiple hooking plates, multiple hooking plates are connected to form a square ring, the top of square ring is connected with steel structure body, multiple hooking plates are provided with multiple hanging pieces, and multiple hanging pieces are provided with a week around the inside of steel structure body.

[0007] The adjusting part comprises an adjusting screw rod fixing plate fixed between the hook plate and the support part, the top of the hook plate is provided with a top block corresponding to the position of each hanging piece, the bottom of the top block is rotationally connected with an adjusting screw rod, and the adjusting screw rod is rotationally arranged on the adjusting screw rod fixing plate.

[0008] Preferably, a threaded hole penetrating through the top and bottom of the adjusting screw rod fixing plate is arranged on the adjusting screw rod fixing plate, and the adjusting screw rod is rotationally arranged in the threaded hole.

[0009] Preferably, the bottom of each hanging piece is provided with a plurality of top blocks, the top of each top block is rotationally connected with a plurality of adjusting screw rods, and the plurality of adjusting screw rods are parallel to each other.

[0010] Preferably, the bottom of each hanging piece is provided with two top blocks, and the top of each top block is rotationally connected with two adjusting screw rods.

[0011] Preferably, alumina high-temperature-resistant paper is arranged between the hook plate and the hanging piece.

[0012] Preferably, the hanging piece is a hook brick.

[0013] Preferably, the support part comprises a fixed base, a plurality of support vertical beams are vertically arranged on the top of the fixed base, the plurality of support vertical beams are parallel to each other, and the top of the support vertical beam is connected with the adjusting screw rod fixing plate.

[0014] Preferably, a U-shaped groove is arranged on the bottom end face of the hanging piece, a protrusion is arranged on the upper end face of the hook plate, and the protrusion is clamped in the U-shaped groove.

[0015] A high-temperature-resistant cement layer is arranged on the bottom end face of the hanging piece, at one side of the U-shaped groove and close to the inner side of the steel structure body, and an alumina micropowder layer for sealing is arranged on the other side of the U-shaped groove of the bottom end face of the hanging piece.

[0016] Preferably, alumina blankets are arranged between the hook plates.

[0017] Preferably, a threaded top rod is connected to the bottom of the hook plate, and the threaded top rod is rotationally arranged on the adjusting screw rod fixing plate.

[0018] Compared with the prior art, the present application has the following beneficial technical effects:

[0019] The utility model provides a kind of hook brick masonry adjusting device of large lead-out quantity substrate glass manufacturing, in the device, the height of hanging piece is adjusted by adjusting screw rod pushing adjusting screw rod fixed plate, so that it reaches horizontal position, and then the uniformity of heat radiation in furnace is improved, which is conducive to adjusting temperature gradient in furnace, widens process adjustment margin, effectively reduces the labor intensity of operator, square annular hook plate layout not only enhances the stability of overall structure, but also provides uniform distribution support point for substrate glass by the multiple hanging pieces arranged on the inner side of ring steel structure body, effectively avoids stress concentration phenomenon, and guarantees the safety and finished product quality of substrate glass during manufacturing process;The connection between components is tight and easy to operate, so that the entire adjustment process is fast and efficient, the rotary connection design of top block and adjusting screw rod enables the adjustment work to be completed by simple rotation operation, greatly reducing the complexity and labor intensity of manual operation.

[0020] Further, in the device, continuous and stepless adjustment of the position of hook plate and hanging piece can be realized by rotating adjusting screw rod, meeting the diversified demand for masonry accuracy in substrate glass manufacturing process under different working conditions, and also having good repeatability and consistency, ensuring that each adjustment can achieve the expected effect.

[0021] Further, in the device, multiple top blocks are arranged at the bottom of each hanging piece, and multiple mutually parallel adjusting screw rods are rotatably connected to the top of each top block, greatly enhancing the flexibility and stability of adjustment.

[0022] Further, in the device, two top blocks are arranged at the bottom of each hanging piece, and two adjusting screw rods are connected to the top of each top block, which simplifies the structure and improves the accuracy and balance of adjustment; Multiple adjusting screw rods are arranged in parallel, allowing fine adjustment of the hanging piece from multiple directions, effectively avoiding stress concentration or position deviation caused by a single adjustment point, significantly improving the performance of the entire adjustment device and ensuring the accuracy and stability of hook brick masonry during substrate glass manufacturing.

[0023] Further, in the device, alumina high-temperature-resistant paper is arranged between the hook plate and the hanging piece, which can effectively isolate the influence of high-temperature environment on the contact surface between the hook plate and the hanging piece, prevent adhesion, wear or deformation caused by high temperature, not only protect the surface of the equipment and prolong its service life, but also ensure the stability and reliability of hook brick masonry during substrate glass manufacturing, and the addition of alumina high-temperature-resistant paper also simplifies the maintenance process and reduces maintenance cost, providing strong guarantee for the smooth progress of production process.

[0024] Further, the hanging member in the device is a hook brick, which improves the practicability and durability of the device, reliably supports the substrate glass, is convenient to install, disassemble and replace, reduces the maintenance cost, improves the production efficiency and consistency, and ensures the high-quality completion of the substrate glass manufacturing process.

[0025] Further, the support part in the device adopts the combined structure of a fixed base and multiple parallel support vertical beams, and the top is connected with an adjusting screw rod fixed plate, which enhances the stability and bearing capacity of the whole device, the fixed base provides a stable foundation, the parallel arranged support vertical beams effectively disperse the weight of the upper structure, reduce the stress concentration phenomenon, improve the overall rigidity of the device, and ensure the smooth operation of the adjusting process, which provides reliable support and guarantee for the hook brick masonry in the substrate glass manufacturing process.

[0026] Further, the U-shaped groove on the bottom end face of the hanging member cooperates with the protrusion on the upper end of the hook plate, realizes the stable connection between the hanging member and the hook plate, effectively prevents loosening or falling off during the masonry process, improves the stability and safety of the overall structure, simplifies the installation and disassembly process, and improves the work efficiency; the high-temperature resistant daub layer is arranged on one side of the U-shaped groove close to the inner side of the steel structure body, which not only enhances the connection strength between the hanging member and the steel structure body, but also provides additional heat protection to prevent high temperature from damaging the connection part, and the alumina micropowder layer arranged on the other side plays a good sealing effect, preventing dust, impurities and the like from entering the connection part, and maintaining the cleanliness and tidiness of the structure; the alumina blanket arranged between the hook plates further improves the high-temperature resistance and heat insulation effect of the device, provides effective protection for the high-temperature environment in the substrate glass manufacturing process, and the threaded top rod connected at the bottom of the hook plate is screwed with the adjusting screw rod fixed plate, so that the adjusting process is more flexible and accurate. By rotating the threaded top rod, the position of the hook plate and the hanging member can be finely adjusted to meet the requirements of different working conditions. BRIEF DESCRIPTION OF DRAWINGS

[0027] Fig. 1 It is a front view cross-sectional structure schematic diagram of the hook brick masonry adjusting device for large lead-out amount substrate glass manufacturing proposed in the utility model;

[0028] Fig. 2 It is a top view structure schematic diagram of the hook brick masonry adjusting device for large lead-out amount substrate glass manufacturing proposed in the utility model;

[0029] Fig. 3 It is a side view structure schematic diagram of the hook brick masonry adjusting device for large lead-out amount substrate glass manufacturing proposed in the utility model;

[0030] In the drawings: 1, fixed base; 2, support vertical beam; 3, adjusting screw; 4, alumina high-temperature-resistant paper; 5, top block; 6, adjusting screw fixing plate; 7, hook brick; 8, hook plate; 9, steel structure body. DETAILED DESCRIPTION

[0031] Hereinafter, only certain exemplary embodiments are simply described. As those skilled in the art can recognize, the described embodiments can be modified in various different ways without departing from the spirit or scope of the present application. Therefore, the drawings and the description are considered to be exemplary in nature rather than limiting.

[0032] In the description of the present application, it is to be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the devices or elements indicated must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application.

[0033] In addition, the terms "first", "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined with "first", "second" can explicitly or implicitly include one or more of the features. In the description of the present application, the meaning of "a plurality of" is two or more, unless otherwise specifically limited.

[0034] In the present application, unless otherwise specifically defined and limited, the terms "mounting", "connection", "connecting", "fixing" and the like should be broadly understood, for example, it can be fixed connection, or detachable connection, or integral; it can be mechanical connection, or electrical connection, or communication; it can be directly connected, or indirectly connected through intermediate medium, or the communication between two elements or the interaction relationship between two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0035] In the utility model, unless another definite provision and limitation, first feature is in second feature "on" or "under" can include that first and second features are in direct contact, also can include that first and second features are not in direct contact but is contacted through other feature between them.Moreover, first feature is in second feature "on", "above" and "on" include that first feature is in second feature directly above and obliquely above, or only indicates that first feature horizontal height is higher than second feature.First feature is in second feature "under", "below" and "under" include that first feature is in second feature directly above and obliquely above, or only indicates that first feature horizontal height is less than second feature.

[0036] The embodiments of the utility model will be described below in detail in combination with the drawings.

[0037] Referring to Figs. 1-3 The utility model provides a kind of hook brick masonry adjusting device of large lead-out quantity substrate glass manufacturing, including support part, the top of support part is connected with adjusting part, the top of adjusting part is connected with multiple hook plates 8, multiple hook plates 8 head-to-tail connection form a square ring, the top of square ring is connected with steel structure body 9, multiple hooking pieces are provided on hook plate 8, and multiple hooking pieces are arranged with a week around steel structure body 9 inside.The position of hooking piece on hook plate 8 is adjusted in the device, so that hooking piece reaches horizontal device, realizes the adjustment of hooking piece in large lead-out quantity substrate glass manufacturing.

[0038] Referring to Figs. 1-3 Support part is the basis of entire adjusting device, undertakes the heavy responsibility of stable support and adjustment, and support part includes firm fixed base 1, and the stability of device during working process, the top of fixed base 1 is vertically provided with multiple support vertical beams 2, multiple support vertical beams 2 are parallel to each other, to bear the gravity and adjustment force from above, and the top of support vertical beam 2 is connected with the bottom of adjusting part, and multiple parallel support vertical beams 2 are used to stably support adjusting part, to improve the stability of device.

[0039] Referring to Figs. 1-3 Adjusting part includes adjusting screw rod fixed plate 6, adjusting screw rod fixed plate 6 is fixed between hook plate 8 and the top of support vertical beam 2, the top of hook plate 8 is provided with top block 5 corresponding to the position of each hooking piece, the bottom of top block 5 is rotatably connected with the top of adjusting screw rod 3, adjusting screw rod 3 is rotatably arranged on adjusting screw rod fixed plate 6, adjusting screw rod fixed plate 6 is provided with threaded hole penetrating its top and bottom, adjusting screw rod 3 is rotatably arranged in threaded hole, so that adjusting screw rod 3 can be flexibly adjusted, multiple parallel adjusting screw rods 3 are rotatably connected on each top block 5, so that the adjusting process is more accurate and stable, to ensure the uniformity of adjustment, and improve the adjustment efficiency.

[0040] Preferably, the bottom of each hanging piece is provided with a plurality of top blocks 5, the top of each top block 5 is rotatably connected with a plurality of adjusting screws 3, the plurality of adjusting screws 3 are parallel to each other, and the adjustment of one top block 5 is realized through the plurality of adjusting screws 3, thereby improving the adjustment accuracy of the device.

[0041] Further, the bottom of each hanging piece is provided with two top blocks 5, the top of each top block 5 is rotatably connected with two adjusting screws 3, the hook plate 8 and the hanging piece are provided with 2mm of alumina high-temperature-resistant paper 4, the sealing between the hook plate 8 and the hanging piece is ensured through the 2mm of alumina high-temperature-resistant paper 4,

[0042] Further, the bottom end face of the hanging piece is provided with a U-shaped groove, the upper end face of the hook plate 8 is provided with a protrusion, the protrusion is clamped in the U-shaped groove, the positioning of the hanging piece on the hook plate 8 and the prevention of the movement of the hanging piece are realized through the clamping of the protrusion and the U-shaped groove, and the stability of the device is improved.

[0043] Further, the bottom end face of the hanging piece is provided with a U-shaped groove, the upper end face of the hook plate 8 is provided with a protrusion, the protrusion is clamped in the U-shaped groove, the positioning of the hanging piece on the hook plate 8 and the prevention of the movement of the hanging piece are realized through the clamping of the protrusion and the U-shaped groove, and the stability of the device is improved.

[0044] The hook plates 8 are provided with an alumina blanket with a thickness of 25mm in the form of a strip, the sealing between the hook plates 8 is ensured, the corresponding temperature gradient is beneficial to be made, a good hooking bricklaying foundation is provided for the subsequent insulation layer bricklaying of the steel structure body 9, the insulation layer bricklaying accuracy is improved, the uniformity of the heat radiation of the furnace body is improved, thereby widening the process adjustment margin, effectively reducing the labor intensity of the operator, thereby ensuring the stable production of the large-drawing capacity substrate glass manufacturing line; the hanging piece is a hooking brick 7.

[0045] Referring to Figs. 1-3 , the bottom of the hook plate 8 is connected with a threaded jack, the threaded jack is rotatably arranged in the adjusting screw fixed plate 6, the position of the hook plate 8 is adjusted through the threaded jack, and the hook plate 8 reaches the horizontal position.

[0046] The basic principle and main features of the present application and the advantages of the present application are shown and described above, and it is obvious for those skilled in the art that the present application is not limited to the details of the above exemplary embodiments, and the present application can be realized in other specific forms without departing from the spirit or basic features of the present application. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting, and the scope of the present application is defined by the appended claims rather than the above description, and therefore all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present application. Any reference signs in the claims should not be considered as limiting the claims involved.

[0047] In addition, it should be understood that although the present specification is described in terms of embodiments, not every embodiment contains only one independent technical solution, and the description of the specification is only for the sake of clarity, and those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can be combined appropriately to form other embodiments that those skilled in the art can understand. The above is only to illustrate the technical idea of the present application, and cannot limit the protection scope of the present application, and any modification made on the basis of the technical solutions according to the technical idea of the present application falls within the protection scope of the claims of the present application.

Claims

1. A hook brick masonry adjustment device for manufacturing large-volume substrate glass, characterized in that: The invention comprises a supporting portion, wherein an adjusting portion is provided at the bottom of the supporting portion, wherein a plurality of hook plates (8) are connected to the top of the adjusting portion, wherein the plurality of hook plates (8) are connected end to end to form a square ring, wherein the top of the square ring is connected to a steel structure body (9), wherein a plurality of hanging parts are provided on the hook plate (8), and wherein the plurality of hanging parts are provided around the interior of the steel structure body (9); The adjusting portion comprises an adjusting screw fixing plate (6), the adjusting screw fixing plate (6) being fixed between the hook plate (8) and the supporting portion, a top block (5) being provided at the top of the hook plate (8) corresponding to the position of each hanging member, the bottom of the top block (5) being rotatably connected to an adjusting screw (3), the adjusting screw (3) being screwed onto the adjusting screw fixing plate (6).

2. The hook brick masonry adjustment device for manufacturing substrate glass with large lead-out amount according to claim 1, characterized in that: The adjusting screw rod fixing plate (6) is provided with a threaded hole passing through the top and bottom thereof, and the adjusting screw rod (3) is screwed into the threaded hole.

3. The hook brick masonry adjustment device for manufacturing substrate glass with large extraction amount according to claim 1, characterized in that: A plurality of top blocks (5) are provided at the bottom of each of the hanging members, and the top of each of the top blocks (5) is rotatably connected to a plurality of the adjusting screws (3), and the plurality of the adjusting screws (3) are parallel to each other.

4. The hook brick masonry adjustment device for manufacturing substrate glass with large extraction amount according to claim 1, characterized in that: Two top blocks (5) are provided at the bottom of each hanging member, and the top of each top block (5) is rotatably connected to the two adjusting screws (3).

5. The hook brick masonry adjustment device for manufacturing substrate glass with large extraction amount according to claim 1, characterized in that: Alumina high-temperature resistant paper (4) is provided between the hook plate (8) and the hanging member.

6. The hook brick laying and adjusting device for manufacturing substrate glass with large extraction amount according to claim 5, characterized in that: The hanging piece is a hook brick (7).

7. The hook brick masonry adjustment device for manufacturing substrate glass with large extraction amount according to claim 1, characterized in that: The support portion comprises a fixed base (1), a plurality of support vertical beams (2) are vertically arranged on the top of the fixed base (1), the plurality of support vertical beams (2) are parallel to each other, and the tops of the support vertical beams (2) are connected to the adjusting screw fixing plate (6).

8. The hook brick masonry adjustment device for manufacturing substrate glass with large extraction amount according to claim 1, characterized in that: A U-shaped groove is provided on the bottom end surface of the hanging member, and a protrusion is provided on the upper end surface of the hook plate (8), and the protrusion is clamped in the U-shaped groove; A high-temperature resistant clay layer is provided on the bottom end surface of the hanging member, located on one side of the U-shaped groove and close to the inner side of the steel structure body (9); and an aluminum oxide powder layer for sealing is provided on the bottom end surface of the hanging member, located on the other side of the U-shaped groove.

9. The hook brick laying and adjusting device for manufacturing substrate glass with large extraction amount according to claim 1, characterized in that: An alumina blanket is provided between the hook plates (8).

10. The hook brick laying and adjusting device for manufacturing substrate glass with large extraction amount according to claim 1, characterized in that: The bottom of the hook plate (8) is connected to a threaded push rod, and the threaded push rod is screwed onto the adjusting screw fixing plate (6).

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