Anticorrosive electroplating device for electroplating barrel plating
Through the design of differential parts and the adjustment of gear tooth ratio, the differential effect of the barrel plating cylinder and the rotating rod is achieved, which solves the problem of insufficient fusion between the inner workpiece and the electroplating solution and improves the electroplating effect and equipment reliability.
Patent Information
- Application Number
- CN202422368216.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-27
- Publication Date
- 2025-10-14
- Estimated Expiration
- 2034-09-27
AI Technical Summary
When there are many workpieces in the existing anti-corrosion electroplating barrel plating device, the inner layer of the workpiece cannot be fully integrated with the electroplating solution, resulting in poor electroplating effect.
The differential design is adopted. The motor drives the shaft to rotate. The first gear revolves and rotates, driving the barrel and the rotating rod to rotate. The relative speed of the cleaning block and the barrel is adjusted in combination with the gear ratio to ensure that the workpiece rolls evenly in the electroplating solution. The toggle rod is used to stir the workpiece to achieve uniform deposition of metal ions.
It improves the electroplating effect, extends the service life of the equipment, reduces the failure and downtime caused by impurity accumulation, and ensures the uniformity of the plating layer.
Smart Images

Figure CN223433565U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of electroplating devices, in particular to an electroplating device for anti-corrosion electroplating barrel plating. Background Art
[0002] Electroplating is the process of depositing a thin layer of another metal or alloy on a metal surface using electrolysis. This process involves depositing a thin metal film on the surface of a metal or other material, thereby preventing oxidation and improving wear resistance, conductivity, reflectivity, corrosion resistance, and aesthetics. Barrel plating is a process in which a large number of small parts are plated in a rolling container. Examples include zinc, copper, and high-tin bronze barrel plating on steel parts, and nickel barrel plating on copper and copper alloy parts. The solution and plating conditions for barrel plating are essentially the same as those for tank plating, though some adjustments may be made based on the material and shape of the part being plated.
[0003] At present, when most of the electroplating devices for anti-corrosion electroplating barrels on the market are in use, the internal parts will rotate in the barrel. When there are many workpieces, the inner workpieces cannot be fully integrated with the electroplating liquid, resulting in poor electroplating effect and affecting the quality of parts. Utility Model Content
[0004] The purpose of the present invention is to provide an electroplating device for anti-corrosion electroplating barrel plating to solve the problem mentioned in the background art above that when there are many workpieces, the inner layer of workpieces cannot be fully integrated with the electroplating solution. To achieve the above purpose, the present invention provides the following technical solution: an electroplating device for anti-corrosion electroplating barrel plating includes a base, the top of the base is fixedly connected to the bottom of the sealing member by bolts, the front sides of the base near both sides are fixedly connected to the back side of the driving member, and one end of the driving member is fixedly connected to the front side at the center of the differential member.
[0005] The back side of the differential is fixedly connected to the front side of the base, the inner wall of the differential is fixedly connected to the outer wall of the sweeping member near the front end, the outer wall of the sweeping member is slidably connected to the inner wall of the base, and the sweeping member is composed of a rotating rod, two connecting rods, a cleaning block, two connecting columns and a toggle rod, and the inner walls of the rotating rod near both ends are respectively fixedly connected to the outer walls of the bottom ends of the two connecting rods, the outer walls of the top ends of the two connecting rods are respectively fixedly connected to the inner walls of the cleaning block near the front and back sides, and the inner wall of the rotating rod near the center is respectively fixedly connected to the outer walls of the top ends of the two connecting columns, and the bottom ends of the two connecting columns are respectively fixedly connected to the two ends of the toggle rod.
[0006] Preferably, the base is composed of four supporting legs, an electroplating tank and a barrel plating cylinder, the top of each of the four supporting legs is fixedly connected with the bottom of the electroplating tank, each of the two supporting legs is symmetrically arranged with the center line of the electroplating tank as the axis, the inner walls of the electroplating tank close to the front and back surfaces are rotatably connected with the outer walls of the barrel plating cylinder close to the front and back surfaces respectively, and a plurality of round holes are formed in the outer wall of the barrel plating cylinder.
[0007] Preferably, the sealing member comprises a sealing cover, a liquid injection pipe, a valve and a fastening bolt, the inner wall of the sealing cover close to the center is fixedly connected with the outer wall of the bottom end of the liquid injection pipe, the inner wall of the liquid injection pipe is provided with the valve, and the bottom of the sealing cover is fixedly connected with the top of the electroplating tank through the fastening bolt.
[0008] Preferably, the driving member is composed of a protection block, two supporting plates, a motor and a rotating shaft, the cross section of each of the two supporting plates is arranged as L-shaped, the two sides of the protection block are fixedly connected with one side of each of the two supporting plates respectively, the inner wall of the protection block is fixedly connected with the outer wall of the motor, the output end of the motor is fixedly connected with one end of the rotating shaft through a shaft coupling, and the back surface of each of the two supporting plates is fixedly connected with the front surface of the electroplating tank close to the two sides respectively.
[0009] Preferably, the differential member comprises a rotating disc, a fixed shaft, a first gear, a gear ring and a second gear, the back surface of the rotating disc away from the center is fixedly connected with one end of the fixed shaft, the outer wall of the fixed shaft is rotatably connected with the inner wall of the first gear, the outer wall of the first gear is meshingly connected with the outer wall of the gear ring, the outer wall of the first gear away from the outer wall of the gear ring is meshingly connected with the outer wall of the second gear, the other end of the fixed shaft is fixedly connected with the front surface of the barrel plating cylinder away from the center, the back surface of the gear ring is fixedly connected with the front surface of the electroplating tank, and the front surface of the center of the rotating disc is fixedly connected with the end of the rotating shaft away from the motor.
[0010] Preferably, the outer walls of the two ends of the rotating rod are rotatably connected with the inner walls of the two ends of the barrel plating cylinder respectively, the outer wall of the cleaning block is slidably connected with the inner wall of the barrel plating cylinder, and the outer wall of the end of the rotating rod close to the front surface is fixedly connected with the inner wall of the second gear.
[0011] Compared with the prior art, the utility model has the advantages of:
[0012] In the utility model, the motor drives the rotating shaft to rotate, causing the first gear to revolve around the axis of the rotating shaft and driving the roller plating cylinder to rotate at the same time. The first gear moves on the ring gear while revolving, causing the first gear to rotate around the axis of the fixed shaft, driving the second gear to rotate and the rotating rod to rotate. The rotation of the rotating rod drives the cleaning block to slide on the inner wall of the roller plating cylinder through the connecting rod. By adjusting the tooth ratio of the first gear, the ring gear and the second gear, the differential effect between the roller plating cylinder and the rotating rod can be achieved, thereby adjusting the relative speed of the cleaning block and the roller plating cylinder, extending the service life of the electroplating equipment, and reducing equipment failures and downtime caused by impurity accumulation.
[0013] In the utility model, the rotation of the rotating rod drives the toggle rod to rotate through the connecting column. Since the angular velocity of the toggle rod following the rotation of the rotating rod is faster than that of the barrel plating drum, the toggle rod can stir the workpiece in the barrel plating drum, ensuring that the workpiece rolls and moves more evenly in the electroplating solution, thereby helping the metal ions in the electroplating solution to be more evenly deposited on the surface of the workpiece, reducing the phenomenon of uneven plating. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0015] Figure 2 It is a cross-sectional view of the utility model;
[0016] Figure 3 It is an exploded view of the utility model;
[0017] Figure 4 It is an exploded view of the differential member in the present invention.
[0018] In the figure: 1. Base; 101. Support leg; 102. Electroplating tank; 103. Roller plating cylinder; 2. Seal; 201. Sealing cover; 202. Liquid injection pipe; 203. Valve; 204. Fastening bolt; 3. Driving part; 301. Protective block; 302. Support plate; 303. Motor; 304. Rotating shaft; 4. Differential part; 401. Rotating disk; 402. Fixed shaft; 403. First gear; 404. Ring gear; 405. Second gear; 5. Sweeping part; 501. Rotating rod; 502. Connecting rod; 503. Cleaning block; 504. Connecting column; 505. Toggle rod. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technical personnel in this field without making creative efforts shall fall within the scope of protection of the present invention.
[0020] See also Figures 1 to 4 The utility model provides a technical solution: an electroplating device for anti-corrosion electroplating barrel plating, comprising a base 1, the top of the base 1 is fixedly connected to the bottom of the sealing member 2 by bolts, the front sides of the base 1 close to both sides are fixedly connected to the back side of the driving member 3, and one end of the driving member 3 is fixedly connected to the front side at the center of the differential member 4.
[0021] The back of the differential part 4 is fixedly connected to the front of the base 1, the inner wall of the differential part 4 is fixedly connected to the outer wall of the sweeping part 5 near the front end, the outer wall of the sweeping part 5 is slidably connected to the inner wall of the base 1, and the sweeping part 5 is composed of a rotating rod 501, two connecting rods 502, a cleaning block 503, two connecting columns 504 and a toggle rod 505, and the inner walls of the rotating rod 501 near the two ends are respectively fixedly connected to the outer walls of the bottom ends of the two connecting rods 502, the outer walls of the top ends of the two connecting rods 502 are respectively fixedly connected to the inner walls of the cleaning block 503 near the front and back, and the inner wall of the rotating rod 501 near the center is respectively fixedly connected to the outer walls of the top ends of the two connecting columns 504, and the bottom ends of the two connecting columns 504 are respectively fixedly connected to the two ends of the toggle rod 505.
[0022] In this embodiment, Figure 1 、 Figure 2 、 Figure 3 and Figure 4 As shown, the base 1 consists of four legs 101, an electroplating tank 102 and a roller plating cylinder 103, and the tops of the four legs 101 are fixedly connected to the bottom of the electroplating tank 102, and every two legs 101 are axially symmetrical with the center line of the electroplating tank 102, and the inner walls of the electroplating tank 102 near the front and back are rotatably connected to the outer walls of the roller plating cylinder 103 near the front and back respectively. A plurality of circular holes are opened on the outer wall of the roller plating cylinder 103, and the electroplating liquid can be evenly distributed in various areas inside the roller plating cylinder 103 through the circular holes of the roller plating cylinder 103, ensuring that all parts of the workpiece surface can be fully electroplated.
[0023] In this embodiment, Figure 1 、 Figure 2 、 Figure 3 and Figure 4As shown, the seal 2 includes a sealing cover 201, an injection tube 202, a valve 203 and a fastening bolt 204, and the inner wall of the sealing cover 201 near the center is fixedly connected to the outer wall of the bottom end of the injection tube 202, a valve 203 is provided in the inner wall of the injection tube 202, and the bottom of the sealing cover 201 is fixedly connected to the top of the electroplating tank 102 by the fastening bolt 204. The sealing cover 201 prevents the electroplating solution from volatilizing, splashing or being contaminated by the outside world, thereby maintaining the composition of the electroplating solution stable and ensuring the quality of electroplating. The sealing cover 201 can be removed from the electroplating tank 102 by removing the bolts, which is convenient for disassembly and installation when needed, and is convenient for cleaning, maintenance and replacement of the electroplating solution and other operations of the electroplating tank.
[0024] In this embodiment, Figure 1 、 Figure 2 、 Figure 3 and Figure 4 As shown, the driving member 3 is composed of a protective block 301, two support plates 302, a motor 303 and a rotating shaft 304, and the cross-sectional shape of the two support plates 302 is set to be L-shaped. The two sides of the protective block 301 are respectively fixedly connected to one side of the two support plates 302, and the inner wall of the protective block 301 is fixedly connected to the outer wall of the motor 303. The output end of the motor 303 is fixedly connected to one end of the rotating shaft 304 through a coupling, and the back sides of the two support plates 302 are respectively fixedly connected to the front sides of the electroplating tank 102 near both sides. The protective block 301 is used to fix the motor 303 to ensure that the motor is stable and safe during operation. When the motor 303 starts, it drives the rotating shaft 304 to rotate.
[0025] In this embodiment, Figure 1 、 Figure 2 、 Figure 3 and Figure 4As shown, the differential 4 includes a rotating disk 401, a fixed shaft 402, a first gear 403, a ring gear 404 and a second gear 405, and the back of the rotating disk 401 away from the center is fixedly connected to one end of the fixed shaft 402, the outer wall of the fixed shaft 402 is rotatably connected to the inner wall of the first gear 403, and the outer wall of the first gear 403 is meshed with the outer wall of the ring gear 404, the outer wall of the first gear 403 away from the ring gear 404 is meshed with the outer wall of the second gear 405, and the other end of the fixed shaft 402 is fixedly connected to the front of the roller plating drum 103 away from the center, the back of the ring gear 404 is fixedly connected to the front of the plating tank 102, and the rotating disk 401 is fixedly connected to the inner wall of the first gear 403, and the outer wall of the first gear 403 is meshed with the outer wall of the ring gear 404, and the outer wall of the first gear 403 away from the ring gear 404 is meshed with the outer wall of the second gear 405. The front face at the center of the moving disk 401 is fixedly connected to the end of the rotating shaft 304 away from the motor 303. When the motor 303 is started, it drives the rotating shaft 304 to rotate, and the rotating shaft 304 drives the rotating disk 401 to rotate together, so that the fixed shaft 402 moves in a circular motion around the axis of the rotating shaft 304, and then drives the first gear 403 to revolve around the axis of the rotating shaft 304, and drives the roller plating cylinder 103 to rotate at the same time. Since the ring gear 404 is fixed, the first gear 403 moves on the ring gear 404 while revolving, so that the first gear 403 rotates around the axis of the fixed shaft 402, and the rotation of the first gear 403 drives the second gear 405 to rotate.
[0026] In this embodiment, Figure 1 、 Figure 2 、 Figure 3 and Figure 4 As shown, the outer walls of the rotating rod 501 near both ends are respectively connected to the inner walls of the two ends of the barrel plating cylinder 103, the outer wall of the cleaning block 503 is slidably connected to the inner wall of the barrel plating cylinder 103, and the outer wall of the rotating rod 501 near the front end is fixedly connected to the inner wall of the second gear 405. When the second gear 405 rotates, it drives the rotating rod 501 to rotate. The rotation of the rotating rod 501 drives the cleaning block 503 to slide on the inner wall of the barrel plating cylinder 103 through the connecting rod 502. By adjusting the gear ratio of the first gear 403, the ring gear 404 and the second gear 405, the barrel plating cylinder 103 and the rotating rod 50 1, thereby adjusting the relative speed of the cleaning block 503 and the roller plating drum 103, extending the service life of the electroplating equipment, and reducing equipment failure and downtime caused by impurity accumulation. The rotation of the rotating rod 501 drives the toggle rod 505 to rotate through the connecting column 504. Since the angular velocity of the toggle rod 505 following the rotation of the rotating rod 501 is faster than that of the roller plating drum 103, the toggle rod 505 can stir the workpiece in the roller plating drum 103, ensuring that the workpiece rolls and moves more evenly in the electroplating solution, thereby helping the metal ions in the electroplating solution to be more evenly deposited on the surface of the workpiece, reducing the uneven plating phenomenon.
[0027] The use method and advantages of the utility model: When the electroplating device for anti-corrosion electroplating barrel plating is in operation, the working process is as follows:
[0028] like Figure 1 、 Figure 2 、 Figure 3 and Figure 4 As shown, the motor 303 drives the rotating shaft 304 to rotate, causing the first gear 403 to revolve around the axis of the rotating shaft 304, and at the same time driving the roller plating cylinder 103 to rotate. The first gear 403 moves on the ring gear 404 while revolving, causing the first gear 403 to rotate around the axis of the fixed shaft 402, driving the second gear 405 to rotate and the rotating rod 501 to rotate. The rotation of the rotating rod 501 drives the cleaning block 503 to slide on the inner wall of the roller plating cylinder 103 through the connecting rod 502. By adjusting the gear ratio of the first gear 403, the ring gear 404 and the second gear 405, the differential effect between the roller plating cylinder 103 and the rotating rod 501 can be achieved, thereby adjusting the relative speed of the cleaning block 503 and the roller plating cylinder 103, extending the service life of the electroplating equipment, and reducing equipment failures and downtime caused by impurity accumulation. As the rotating rod 501 rotates, the toggle rod 505 is driven to rotate through the connecting column 504. Since the angular velocity of the toggle rod 505 following the rotation of the rotating rod 501 is faster than that of the roller plating drum 103, the toggle rod 505 can stir the workpiece in the roller plating drum 103, ensuring that the workpiece rolls and moves more evenly in the electroplating solution, thereby helping the metal ions in the electroplating solution to be more evenly deposited on the surface of the workpiece, reducing the uneven plating phenomenon.
[0029] The above shows and describes the basic principles, main features, and advantages of the present invention. Persons skilled in the art should understand that the present invention is not limited to the above-described embodiments. The above-described embodiments and descriptions are merely preferred examples of the present invention and are not intended to limit the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention, and such changes and improvements fall within the scope of the present invention. The scope of protection claimed in the present invention is defined by the appended claims and their equivalents.
Claims
1. An electroplating device for anti-corrosion electroplating barrel plating, comprising a base (1), characterized in that: The top of the base (1) is fixedly connected to the bottom of the sealing member (2) by bolts, the front surfaces of the base (1) close to both sides are fixedly connected to the back surfaces of the driving member (3), and one end of the driving member (3) is fixedly connected to the front surface at the center of the differential member (4); The back of the differential member (4) is fixedly connected to the front of the base (1), the inner wall of the differential member (4) is fixedly connected to the outer wall of the sweeping member (5) near one end of the front, the outer wall of the sweeping member (5) is slidably connected to the inner wall of the base (1), the sweeping member (5) is composed of a rotating rod (501), two connecting rods (502), a cleaning block (503), two connecting columns (504) and a toggle rod (505), and the inner walls of the rotating rod (501) near both ends are respectively fixedly connected to the outer walls of the bottom ends of the two connecting rods (502), the outer walls of the top ends of the two connecting rods (502) are respectively fixedly connected to the inner walls of the cleaning block (503) near the front and back, and the inner wall of the rotating rod (501) near the center is respectively fixedly connected to the outer walls of the top ends of the two connecting columns (504), and the bottom ends of the two connecting columns (504) are respectively fixedly connected to the two ends of the toggle rod (505).
2. The electroplating device for anti-corrosion barrel plating according to claim 1, characterized in that: The base (1) is composed of four legs (101), an electroplating tank (102) and a roller plating cylinder (103), and the tops of the four legs (101) are fixedly connected to the bottom of the electroplating tank (102), and each two legs (101) are arranged axially symmetrically with the center line of the electroplating tank (102), and the inner walls of the electroplating tank (102) near the front and back are respectively rotatably connected to the outer walls of the roller plating cylinder (103) near the front and back, and the outer wall of the roller plating cylinder (103) is provided with a plurality of circular holes.
3. The electroplating device for anti-corrosion barrel plating according to claim 2, characterized in that: The sealing member (2) comprises a sealing cover (201), a liquid injection tube (202), a valve (203) and a fastening bolt (204), wherein the inner side wall of the sealing cover (201) near the center is fixedly connected to the outer side wall at the bottom end of the liquid injection tube (202), a valve (203) is provided in the inner side wall of the liquid injection tube (202), and the bottom of the sealing cover (201) is fixedly connected to the top of the electroplating tank (102) via the fastening bolt (204).
4. The electroplating device for anti-corrosion barrel plating according to claim 2, characterized in that: The driving member (3) is composed of a protective block (301), two support plates (302), a motor (303) and a rotating shaft (304), and the cross-sectional shape of the two support plates (302) is set to be L-shaped, the two sides of the protective block (301) are respectively fixedly connected to one side of the two support plates (302), and the inner wall of the protective block (301) is fixedly connected to the outer wall of the motor (303), the output end of the motor (303) is fixedly connected to one end of the rotating shaft (304) through a coupling, and the back surfaces of the two support plates (302) are respectively fixedly connected to the front surfaces of the electroplating tank (102) near both sides.
5. The electroplating device for anti-corrosion barrel plating according to claim 4, characterized in that: The differential member (4) includes a rotating disk (401), a fixed shaft (402), a first gear (403), a ring gear (404) and a second gear (405), and the back of the rotating disk (401) away from the center is fixedly connected to one end of the fixed shaft (402), the outer wall of the fixed shaft (402) is rotatably connected to the inner wall of the first gear (403), and the outer wall of the first gear (403) is meshed with the outer wall of the ring gear (404), the outer wall of the first gear (403) away from the ring gear (404) is meshed with the outer wall of the second gear (405), and the other end of the fixed shaft (402) is fixedly connected to the front of the roller plating drum (103) away from the center, the back of the ring gear (404) is fixedly connected to the front of the electroplating tank (102), and the front of the center of the rotating disk (401) is fixedly connected to one end of the rotating shaft (304) away from the motor (303).
6. The electroplating device for anti-corrosion barrel plating according to claim 5, characterized in that: The outer walls of the rotating rod (501) near both ends are rotatably connected to the inner walls of both ends of the roller plating cylinder (103), and the outer wall of the cleaning block (503) is slidably connected to the inner wall of the roller plating cylinder (103). The outer wall of the rotating rod (501) near the front end is fixedly connected to the inner wall of the second gear (405).