Wide-load adjustable acid gas burner

The design of the swirler and cooling system solves the problems of uneven air mixing and high-temperature ablation in the acid gas burner, achieves flame stability and component safety, and extends the service life of the device.

CN223435152UActive Publication Date: 2025-10-14RUIJING (JIANGSU) ENVIRONMENTAL ENGINEERING CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422871396.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-25
Publication Date
2025-10-14
Estimated Expiration
2034-11-25

AI Technical Summary

Technical Problem

The uneven mixing of acid gas and air leads to unstable flame, the low throat flow rate causes flashback, and the burner components are susceptible to high-temperature ablation, affecting the long-term operation of the device.

Method used

The cyclone, vents, fire-viewing hole sleeves and cooling system are designed to evenly disperse the air through the cyclone, mix the acid gas, observe the flame state and cool it to prevent high-temperature damage.

Benefits of technology

It improves the mixing uniformity of air and acid gas, stabilizes flame combustion, prevents component damage, extends service life, and ensures safe operation of the device.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223435152U_ABST
    Figure CN223435152U_ABST
Patent Text Reader

Abstract

The utility model provides a wide-load adjustable acid gas burner, which belongs to the technical field of sulfur recovery burning, and comprises an outer shell, an acid gas spray gun and an acid gas burner throat, one side of the outer shell is connected with an external air inlet connecting pipe, the upper surface of a partition plate is connected with an inner shell, the inner side of the inner shell is provided with a plurality of vent holes, and the vent holes are communicated with the outer shell. According to the wide-load adjustable acid gas burner, through cooperation of the swirler, the inner shell and the vent holes, air entering the outer shell is dispersed through the vent holes, the air evenly enters the outer shell, the air swirler entering the outer shell guides and changes the flowing direction of the air, the flow direction of the air is changed, and the flow direction of the air is changed. Air is provided with rotating power, after the air makes contact with the acid gas, the air is fully mixed with the acid gas through the rotating power, the mixing uniformity of the air and the acid gas is improved, the acid gas is fully combusted, and the combustion rate of the acid gas is increased.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to a burner, in particular to a wide-load adjustable acid gas burner, belonging to the technical field of sulfur recovery and combustion. Background Art

[0002] Widely load-adjustable acid gas burners are a special type of burner primarily used to treat acid gases, such as hydrogen sulfide (H2S). Designed to maintain stable combustion performance over a wide load range and adjustable according to actual needs, these burners are widely used in the petroleum, chemical, and natural gas industries to treat waste gases containing acid gases and convert them into harmless substances. In refineries, acid gas burners can be used to treat hydrogen sulfide generated during the desulfurization process, converting it into sulfur dioxide, which can then be further processed into sulfuric acid or other useful chemicals.

[0003] During actual operation, acid gas burners can experience uneven mixing of acid gas and air, affecting flame stability. The throat velocity can be too low, leading to flashback near the throat, where the acid gas burns within the throat. This can cause high-temperature erosion of the burner tip, burner throat, acid gas lance, and swirler, seriously impacting the long-term stable operation of the burner and the entire device. To address this, we offer a wide-load adjustable acid gas burner to address these issues. Utility Model Content

[0004] In order to solve the above problems, the present invention provides a wide load adjustable acid gas burner to solve the above problems. The specific technical solution is as follows:

[0005] A wide load adjustable acid gas burner comprises a shell, an acid gas lance and an acid gas burner throat. One side of the shell is connected to an external air inlet pipe. A flange is installed at the top of the shell. The inner wall of the flange is connected to an acid gas outer pipe. One side of the acid gas outer pipe is connected to the acid gas inlet pipe. The acid gas lance is installed inside the acid gas outer pipe. The acid gas burner throat is arranged inside the shell. An insulating lining is installed on the inner wall of the shell. A heat-resistant lining is connected to the inner wall of the insulating lining. A partition is connected to the upper surface of the insulating lining and the heat-resistant lining. The upper surface of the partition is connected to an inner shell. A plurality of air vents are opened on the inner side of the inner shell. The plurality of air vents are arranged in a circular array. A cyclone is connected to the upper surface of the partition. The cyclone is located inside the inner shell. A cyclone barrel is connected to the upper surface of the cyclone.

[0006] Preferably, one end of the acid gas burner throat is connected to one side of the cyclone, and the acid gas burner throat is located outside the acid gas lance.

[0007] Preferably, the inner wall of the shell is connected with a plurality of fire-viewing hole sleeves, one end of the plurality of fire-viewing hole sleeves located inside the shell is located inside the heat-resistant lining, and the outside of the one end of the fire-viewing hole sleeve located inside the heat-resistant lining is sleeved with an aluminum silicate blanket.

[0008] Preferably, the outer surfaces of the plurality of fire viewing hole sleeves are connected to cooling air connecting pipes, and the cooling air connecting pipes are located outside the outer shell.

[0009] Preferably, a plurality of cooling port pipes are connected to the inner wall of the shell, and the plurality of cooling port pipes are communicated with the interior of the shell.

[0010] Preferably, the inner wall of the flange is connected to a sleeve of a time-keeping lamp holder, and one end of the sleeve of the time-keeping lamp holder located inside the shell is connected to a support ring of the time-keeping lamp.

[0011] Compared with the prior art, the present invention has the following beneficial effects:

[0012] 1. This wide-load adjustable acid gas burner disperses the air entering the outer shell through the vents through the coordination between the cyclone, inner shell, and vents, allowing the air to enter the shell evenly. The cyclone inside the shell guides and changes the flow direction of the air, giving the air a rotational force. After the air contacts the acid gas, the rotational force fully mixes with the acid gas, improving the mixing uniformity of the air and the acid gas, ensuring full combustion of the acid gas and increasing the combustion rate of the acid gas.

[0013] 2. This wide-load adjustable acid gas burner utilizes the coordination between the fire-viewing hole sleeve and the aluminum silicate blanket. The fire-viewing hole sleeve is used to observe the state and color of the flame inside the combustion chamber, judge the flame temperature and combustion conditions, and obtain flame combustion information. The flame combustion conditions can be obtained in a timely manner. The aluminum silicate blanket protects the fire-viewing hole sleeve to prevent damage due to high temperature, thereby improving the safety of the fire-viewing hole sleeve and extending its service life. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0015] Figure 2 This is a schematic diagram of the internal structure of the shell in the utility model;

[0016] Figure 3 This is a schematic diagram of the overall three-dimensional structure of the fire hole sleeve in the utility model;

[0017] Figure 4 This is a schematic diagram of the internal structure of the inner shell of the utility model;

[0018] Figure 5 It is a schematic diagram of the overall three-dimensional structure of the long-lasting lamp holder sleeve of the utility model.

[0019] Description of the drawings: 1. Outer shell; 2. Acid gas lance; 3. Acid gas burner throat; 4. External air inlet pipe; 5. Flange; 6. Acid gas outer pipe; 7. Acid gas inlet pipe; 8. Thermal insulation lining; 9. Heat-resistant lining; 10. Partition; 11. Inner shell; 12. Air vent; 13. Cyclone; 14. Cyclone tube; 15. Fire-viewing hole sleeve; 16. Aluminum silicate blanket; 17. Cooling air pipe; 18. Cooling port pipe; 19. Pilot lamp holder sleeve; 20. Pilot lamp support ring. DETAILED DESCRIPTION

[0020] The present invention will now be further described with reference to the accompanying drawings.

[0021] See also Figures 1-5 A wide load adjustable acid gas burner includes a shell 1, an acid gas lance 2 and an acid gas burner throat 3. One side of the shell 1 is connected to an external air inlet pipe 4, through which external air is introduced into the shell 1. A flange 5 is installed at the top of the shell 1. The inner wall of the flange 5 is connected to an acid gas outer pipe 6. The acid gas outer pipe 6 is fixed by the flange 5 to maintain the stability of the acid gas outer pipe 6. One side of the acid gas outer pipe 6 is connected to an acid gas inlet pipe 7. Acid gas is introduced into the acid gas outer pipe 6 through the acid gas inlet pipe 7. The acid gas is transmitted through the acid gas outer pipe 6 and discharged into the burner.

[0022] The acid gas spray gun 2 is installed inside the acid gas outer tube 6, and the acid gas burner throat 3 is arranged inside the shell 1. The acid gas burner throat 3 includes components such as a gun body, a nozzle, a width adjustment nut and a clamping sleeve. The nozzle is used to spray acid gas, and the width adjustment nut and clamping sleeve are used to adjust the opening size of the nozzle, thereby controlling the gas injection amount and injection range, and playing a control function on the nozzle.

[0023] The inner wall of the shell 1 is provided with a heat insulation lining 8, which reduces the heat transfer of the heat insulation lining 8 to the outside, so as to prevent the shell 1 from being heated. The inner wall of the heat insulation lining 8 is connected with a heat-resistant lining 9, which blocks the high temperature inside to prevent the high temperature from radiating to the outside and causing damage to other components. The cavity inside the heat-resistant lining 9 forms a combustion chamber, so that the flame burns inside. The upper surface of the heat insulation lining 8 and the heat-resistant lining 9 is connected with a partition plate 10. The upper surface of the partition plate 10 is connected with an inner shell 11, which is supported by the partition plate 10 and the cyclone 13 to maintain its stability. The inner side of the inner shell 11 is provided with a plurality of air vents 12 in a circular array. The air vents 12 disperse the air introduced by the air inlet pipe into the inner shell 11. The upper surface of the partition plate 10 is connected with a cyclone 13, which is located inside the inner shell 11. The cyclone 13 guides the air dispersed into the inner shell 11 to change the direction of air flow, so that the air rotates and mixes with the acid gas. The upper surface of the cyclone 13 is connected with a cyclone cylinder 14, which wraps the air and acid gas inside for sufficient mixing.

[0024] One end of the acid gas burner throat 3 is connected to one side of the cyclone 13, and the acid gas burner throat 3 is located outside the acid gas lance 2. The acid gas burner throat 3 is used to control the airflow and mixing conditions during combustion, improve the stability of flame combustion, and thus improve the combustion efficiency and reduce the generation of pollutants.

[0025] The inner wall of the shell 1 is connected with a plurality of sight hole sleeves 15, which are located inside the shell 1 and inside the heat-resistant lining 9. The sight hole sleeves 15 are used to observe the state and color of the flame in the combustion chamber, judge the temperature and combustion of the flame, and obtain the combustion information of the flame. The end of the sight hole sleeve 15 inside the heat-resistant lining 9 is externally sleeved with an aluminum silicate blanket 16, which protects the sight hole sleeve 15 from high temperature damage, improves the safety of the sight hole sleeve 15 and prolongs the service life.

[0026] The outer surface of each of the plurality of sight hole sleeves 15 is connected with a cooling air pipe 17, which is located outside the shell 1. The cooling air pipe 17 introduces cooling air into the sight hole sleeve 15 to ensure the safety and reliability of the sight hole sleeve 15.

[0027] The inner wall of the shell 1 is connected with a plurality of cooling port connecting pipes 18, and the plurality of cooling port connecting pipes 18 are in communication with the inside of the shell 1. The acid gas burner generates high temperature. If the temperature is not lowered in time, the temperature of the combustion chamber may be too high, thereby affecting the performance and service life of the acid gas lance 2 and the throat 3 of the acid gas burner and even causing a safety accident. The cooling port connecting pipes 18 are used for lowering the temperature of the combustion chamber and the inside of the shell 1, so that the temperature of the components in the combustion chamber and the inside of the shell 1 is not too high. The cooling port connecting pipes 18 can introduce cooling medium to cool the components in the combustion chamber and the inside of the shell 1, so that the temperature of the components in the combustion chamber and the inside of the shell 1 is controlled within a safe range, and the acid gas burner is ensured to run stably.

[0028] The inner wall of the flange 5 is connected with a long-lasting lamp seat sleeve 19. One end of the long-lasting lamp seat sleeve 19 located in the inside of the shell 1 is connected with a long-lasting lamp support ring 20. The long-lasting lamp seat sleeve 19 protects the flame of the long-lasting lamp, so that the flame of the long-lasting lamp is kept stable and combustion, and the safe operation of the long-lasting lamp is improved.

[0029] In use, first, external air enters the inside of the shell 1 through the external air inlet connecting pipe 4, then uniformly enters the inside of the cyclone 13 through the air holes 12 in the inner shell 11, and is guided to rotate by the cyclone 13. At the same time, acid gas enters the acid gas outer pipe 6 through the acid gas inlet connecting pipe 7, then is compressed and sprayed by the acid gas lance 2, and the sprayed acid gas is fully mixed with the rotating air. The flame of the sprayed acid gas is burned in the heat-resistant lining 9 after the acid gas is ignited.

[0030] The technical principles of the present application are described above in combination with specific embodiments. These descriptions are only for explaining the principles of the present application, and cannot be interpreted as limiting the protection scope of the present application in any way. Based on the above explanations, other specific embodiments of the present application can be conceived by those skilled in the art without creative labor, and these embodiments will fall within the protection scope of the claims of the present application.

Claims

1. A wide load adjustable acid gas burner, comprising a housing (1), an acid gas lance (2) and an acid gas burner throat (3), characterized in that: One side of the shell (1) is connected to an external air inlet pipe (4), the top of the shell (1) is installed with a flange (5), the inner wall of the flange (5) is connected to an acid gas outer pipe (6), one side of the acid gas outer pipe (6) is connected to an acid gas inlet pipe (7), the acid gas lance (2) is installed inside the acid gas outer pipe (6), the acid gas burner throat (3) is arranged inside the shell (1), the inner wall of the shell (1) is installed with a heat insulation lining (8), the heat insulation lining ( The inner wall of the heat-resistant lining (8) is connected to a heat-resistant lining (9), the upper surfaces of the heat-insulating lining (8) and the heat-resistant lining (9) are connected to a partition (10), the upper surface of the partition (10) is connected to an inner shell (11), a plurality of vent holes (12) are provided on the inner side of the inner shell (11), and the plurality of vent holes (12) are arranged in a circular array, the upper surface of the partition (10) is connected to a cyclone (13), and the cyclone (13) is located inside the inner shell (11), and the upper surface of the cyclone (13) is connected to a cyclone cylinder (14).

2. The wide load adjustable acid gas burner according to claim 1, characterized in that: One end of the acid gas burner throat (3) is connected to one side of the cyclone (13), and the acid gas burner throat (3) is located outside the acid gas lance (2).

3. The wide load adjustable acid gas burner according to claim 1, characterized in that: The inner wall of the shell (1) is connected to a plurality of fire-viewing hole sleeves (15), one end of the plurality of fire-viewing hole sleeves (15) located inside the shell (1) is located inside the heat-resistant lining (9), and the outer end of the fire-viewing hole sleeves (15) located inside the heat-resistant lining (9) is sleeved with an aluminum silicate blanket (16).

4. The wide load adjustable acid gas burner according to claim 3, characterized in that: The outer surfaces of the plurality of fire-viewing hole sleeves (15) are all connected to cooling air connection pipes (17), and the cooling air connection pipes (17) are located outside the outer shell (1).

5. The wide load adjustable acid gas burner according to claim 1, characterized in that: The inner wall of the shell (1) is connected to a plurality of cooling port pipes (18), and the plurality of cooling port pipes (18) are in communication with the interior of the shell (1).

6. The wide load adjustable acid gas burner according to claim 1, characterized in that: The inner wall of the flange (5) is connected to a permanent lamp holder sleeve (19), and one end of the permanent lamp holder sleeve (19) located inside the housing (1) is connected to a permanent lamp support ring (20).