Copper water jacket cooling device of oxygen-enriched side-blown converter

By designing a copper water jacket circulating cooling device in the oxygen-enriched side-blown furnace, utilizing the circulating flow of cooling pipes and coolant, combined with cooling plates and scraping components, the problems of heat loss and increased energy consumption during the cooling process of the copper water jacket are solved, achieving efficient cooling of the equipment and reducing energy consumption.

CN223435464UActive Publication Date: 2025-10-14ZHUHAI XINHONG ENVIRONMENTAL PROTECTION DEVELOPMENT CO LTD
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Patent Information

Application Number
CN202422999433.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-05
Publication Date
2025-10-14
Estimated Expiration
2034-12-05

AI Technical Summary

Technical Problem

The existing copper water jacket cooling device of the oxygen-enriched side-blown furnace has problems of heat loss and increased energy consumption during the cooling process, resulting in increased production costs.

Method used

A copper water jacket circulating cooling device including a water tank, a water pump, a cooling pipe and a cooling box was designed. The cooling pipe was in close contact with the copper water jacket, combined with the circulating flow of the coolant, and cooling plates and scraping components were set in the cooling box to extend the residence time of the coolant and the heat dissipation efficiency.

Benefits of technology

It effectively reduces the temperature of the copper water jacket, prevents equipment damage, reduces heat loss, reduces energy consumption, and extends equipment service life.

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Abstract

The utility model relates to the field of metallurgical furnace cooling equipment, in particular to a copper water jacket cooling device of an oxygen-enriched side-blown converter, which comprises a water storage tank, a water pump, a cooling pipeline and the like, a copper water jacket is contacted with a furnace wall, a cooling tank is mounted at the top of the water storage tank and communicated with the water storage tank, and the water pump is mounted on the outer side of the water storage tank. The upper end of the cooling pipeline is communicated with the cooling box, a filter plate is arranged at the upper end of the cooling pipeline, a sliding groove is connected into the cooling box, a cooling plate is slidably connected into the sliding groove, a condensation plate is connected to the top of the cooling box, and a scraping assembly used for accelerating dripping of cooling liquid is arranged in the cooling box. Through close contact between the cooling pipeline and the copper water jacket and circular flow of cooling liquid, the heat dissipation function is achieved, the temperature of the copper water jacket is effectively reduced, and equipment damage caused by high temperature is prevented.
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Description

TECHNICAL FIELD

[0001] The utility model relates to metallurgical furnace cooling equipment field especially relates to a rich oxygen side blowing furnace copper water jacket cooling device. BACKGROUND

[0002] Rich oxygen side blowing furnace as a kind of high-strength non-ferrous metal smelting furnace, plays a vital role in modern metallurgical industry. It with its efficient smelting capacity and good adaptability to complex metal ores, become the preferred production equipment of numerous metal refining enterprises. Rich oxygen side blowing furnace by introducing rich oxygen air, significantly improve the combustion efficiency, thereby accelerate the melting and reaction process of material in the furnace, provide strong technical support for non-ferrous metal refining.

[0003] In the structure of rich oxygen side blowing furnace, the furnace body is its indispensable important component. The design of furnace body not only concerns the overall stability and durability of furnace, also directly influences smelting efficiency and energy consumption level. The lower part of furnace body is directly immersed in high-temperature melt, and the upper part is exposed in high-temperature gas phase environment, such working area environment is extremely harsh. In the continuous smelting process, the flow of melt and high-temperature gas flow cause serious erosion and scouring to furnace wall, which puts forward extremely high requirements to high-temperature resistance and erosion resistance of furnace wall material. The copper water jacket cooling device for rich oxygen side blowing furnace with the announcement number CN201935581U, including copper water jacket cooling wall, the hot face of this copper water jacket cooling wall is fixed with refractory lining, on the one hand, effectively prevent the scouring of melt to furnace wall, reduce furnace wall damage, prolong the service life of furnace;On the other hand, the copper water jacket cooling device reduces the thermal load of copper water jacket cooling wall, reduces the heat taken away by cooling water in copper water jacket, reduces energy consumption.

[0004] But in the process of cooling, there will still be certain heat loss, this heat loss not only reduces the overall energy efficiency of furnace, makes more energy be wasted in maintaining furnace temperature, also increases the consumption of cooling liquid, further improves production cost. UTILITY MODEL CONTENTS

[0005] In order to overcome the shortcomings of heat loss and energy consumption increase, the utility model provides a rich oxygen side blowing furnace copper water jacket circulating cooling device.

[0006] A cooling device for a copper water jacket of an oxygen-enriched side-blown furnace comprises a water storage tank, a water pump and a cooling pipe, wherein the copper water jacket contacts the furnace wall, a cooling box is installed on the top of the water storage tank, the cooling box is communicated with the water storage tank, a water pump is installed on the outside of the water storage tank, the lower end of the cooling pipe is communicated with the water storage tank, and after passing through the water pump, it is bent and arranged in the copper water jacket, the upper end of the cooling pipe is communicated with the cooling box, and a filter plate is provided on the upper end of the cooling pipe, a chute is connected in the cooling box, a cooling plate is slidably connected in the chute, a condensation plate is connected to the top of the cooling box, and a scraping component for accelerating the dripping of coolant is provided in the cooling box.

[0007] Preferably, the scraping assembly includes a support frame, the support frame is connected to the top of the water tank, the support frame is connected to the bottom of the cooling box, a cylinder is installed on the support frame, a scraper is connected to the piston rod of the cylinder, the scraper is located in the cooling box, and the scraper is slidably connected to the bottom surface of the cooling plate.

[0008] Preferably, an observation window made of a transparent material is provided on the top front side of the cooling box.

[0009] Preferably, the water storage tank is provided with a feed hopper.

[0010] Preferably, a thermometer is installed on the front side of the cooling box, and the detection area of ​​the thermometer is located at the top of the cooling box.

[0011] Preferably, a detachable baffle is clamped on the front side of the cooling box.

[0012] Compared with the prior art, the beneficial effects of the present invention are:

[0013] 1. Through the close contact between the cooling pipe and the copper water jacket, as well as the circulation of the coolant, the heat dissipation function is achieved, which effectively reduces the temperature of the copper water jacket and prevents equipment damage caused by high temperature.

[0014] 2. The interval between the cooling plate and the inner wall of the cooling box is set to extend the residence time of the coolant in the cooling box, thereby reducing the rapid loss of heat through self-heating. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0016] Figure 2 This is a cross-sectional view of the specific structure of the copper water jacket of the utility model.

[0017] Figure 3 This is a cross-sectional view of the overall structure of the utility model from the first perspective.

[0018] Figure 4The second view angle of the whole structure is shown in the sectional view.

[0019] Mark explanation: 1 is a water storage tank, 2 is a water pump, 3 is a copper water jacket, 4 is a cooling pipeline, 5 is a cooling tank, 6 is a chute, 7 is a cooling plate, 8 is a support frame, 9 is a cylinder, 10 is a condensing plate, 11 is a scraper, 12 is a filter plate, 13 is an observation window, 14 is a feeding hopper, 15 is a thermometer, 16 is a detachable baffle. DETAILED DESCRIPTION

[0020] In order to make the purpose, technical scheme and advantages of the utility model more clear, the utility model will be described in further detail below in combination with the drawings. Only this statement, the up, down, left, right, front, back, inside, outside and other directions of the utility model appearing or about to appear in the text, only with the drawings of the utility model as the benchmark, it is not the specific limitation of the utility model.

[0021] Embodiment: a kind of oxygen-enriched side-blown furnace copper water jacket cooling device, as shown in Figure Figures 1-4 , including water storage tank 1, water pump 2, copper water jacket 3, cooling pipeline 4, cooling tank 5, chute 6, cooling plate 7, condensing plate 10, scraping assembly and filter plate 12, copper water jacket 3 is contacted with furnace wall, cooling tank 5 is installed at the top of water storage tank 1, cooling tank 5 is communicated with water storage tank 1, water pump 2 is installed outside water storage tank 1, the lower end of cooling pipeline 4 is communicated with water storage tank 1, cooling pipeline 4 is bent and arranged in copper water jacket 3 after water pump 2, increase contact area, the upper end of cooling pipeline 4 is communicated with cooling tank 5, and cooling pipeline 4 upper end is provided with filter plate 12, filter plate 12 is located on the inner wall of cooling tank 5, four pieces of chute 6 are connected in cooling tank 5, and each two pieces of chute 6 are slidably connected with a piece of cooling plate 7, cooling plate 7 is only contacted with one side of cooling tank 5, the inclination directions of two pieces of cooling plate 7 are different, condensing plate 10 is connected at the top of cooling tank 5, and scraping assembly for accelerating the drop of cooling liquid is arranged in cooling tank 5.

[0022] As shown in Figure Figure 3 and Figure 4 , scraping assembly includes support frame 8, cylinder 9 and scraper 11, support frame 8 is connected at the top of water storage tank 1, support frame 8 is connected with the bottom of cooling tank 5, cylinder 9 is installed on support frame 8, the piston rod of cylinder 9 is connected with scraper 11, scraper 11 is located in cooling tank 5, and scraper 11 is slidably connected with the bottom surface of cooling plate 7.

[0023] During smelting, the copper jacket 3 is wrapped by high temperature, and the water pump 2 is turned on to draw the cooling liquid from the water storage tank 1 through the cooling pipeline 4. The cooling liquid is usually clean water, and the cooling liquid obtains kinetic energy through the water pump 2 and moves upward along the cooling pipeline 4. When passing through the copper jacket 3, there is a temperature difference between the cooling liquid and the copper jacket 3, heat transfer occurs, the copper jacket 3 absorbs heat, and the cooling liquid is cooled. After the cooling liquid with a higher temperature passes through the filter plate 12, it enters the cooling tank 5. The water vapor formed after part of the cooling liquid is gasified contacts the condensing plate 10. The condensing plate 10 absorbs the heat of the water vapor to liquefy it, and the liquefied cooling liquid is suspended on the condensing plate 10 and falls down after gathering. Most of the cooling liquid falls on the cooling plate 7 after entering the cooling tank 5. There is a gap between the cooling plate 7 and the inner wall of the cooling tank 5. The cooling plates 7 with different inclined directions slow down the falling speed of the cooling liquid, thereby prolonging the heat dissipation time. The cooling liquid enters the water storage tank 1 after passing through the multiple cooling plates 7, realizing the circulation of the cooling liquid.

[0024] At the same time, the air cylinder 9 is turned on to drive the scraper 11 to move back and forth, timely scraping off the liquefied cooling liquid on the condensing plate 10, improving the utilization efficiency of the condensing plate 10, and relying on the air and the cooling tank 5 to naturally cool the cooling liquid. The temperature of the cooling liquid will not be too low, thereby maintaining the temperature of the copper jacket 3 and reducing the excessive absorption of the heat of the smelting furnace and the heat loss.

[0025] As shown in Figure 1 , it further comprises an observation window 13. The observation window 13 made of transparent material is arranged on the top of the front side of the cooling tank 5.

[0026] The observation window 13 arranged on the cooling tank 5 is convenient for observing the situation in the cooling tank 5.

[0027] As shown in Figure 1 and Figure 4 , it further comprises a feeding hopper 14. The feeding hopper 14 is arranged on the water storage tank 1.

[0028] When it is necessary to add cooling liquid, the cover plate of the feeding hopper 14 is opened, the capacity of the cooling liquid in the water storage tank 1 is checked, and then the cooling liquid is supplemented through the feeding hopper 14 or other solvents are added to assist the work of the cooling liquid.

[0029] As shown in Figure 1 , it further comprises a thermometer 15. The thermometer 15 is installed on the front side of the cooling tank 5, and the detection area of the thermometer 15 is located on the top of the cooling tank 5.

[0030] The thermometer 15 is used to display the temperature in the cooling tank 5, which is convenient for the staff to monitor the temperature of the cooling liquid and make corresponding adjustments. By adjusting the scraping speed of the scraper 11 driven by the air cylinder 9, the frequency of removing the liquefied cooling liquid on the condensing plate 10 can be changed, thereby indirectly regulating the temperature of the cooling liquid.

[0031] As shown in Figure 1As shown, the cooling device further comprises a detachable baffle 16, which is connected to the front side of the cooling box 5.

[0032] When the temperature is low, the cooling plates 7 can be taken out by opening the detachable baffle 16, so that the cooling liquid directly falls into the water storage tank 1, thereby reducing unnecessary heat loss.

[0033] The oxygen-enriched side-blown furnace copper jacket 3 cooling device extracts the cooling liquid from the water storage tank 1 through the water pump 2, and the cooling liquid enters the copper jacket 3 along the cooling pipeline 4 to cool and absorb the heat of the copper jacket 3, so that the temperature rises. After being cooled, the cooling liquid enters the cooling box 5 through the filter plate 12, and part of the cooling liquid is gasified and contacts the condensing plate 10. The condensing plate 10 releases heat and liquefies after being heated, and is suspended on the condensing plate 10. Most of the cooling liquid falls on the cooling plate 7, and the falling speed is slowed down by the multiple cooling plates 7, and the heat release time is prolonged. At the same time, the cylinder 9 pushes the scraper 11 to move back and forth, and the condensed liquid on the condensing plate 10 is scraped off, thereby improving the utilization efficiency of the condensing plate 10. After passing through the cooling plate 7, the cooling liquid finally falls into the water storage tank 1, realizing the circulation of the cooling liquid. The thermometer 15 monitors the temperature in the cooling box 5, and the workers can observe the cooling process through the observation window 13, and supplement the cooling liquid through the feeding hopper 14. When the temperature is low, the cooling plates 7 can be taken out by opening the detachable baffle 16, so that the cooling liquid directly falls into the water storage tank 1, thereby reducing heat loss.

[0034] Although the embodiments of the present application have been shown and described, it should be understood by those skilled in the art that changes can be made in these embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A copper water jacket cooling device for an oxygen-enriched side-blown furnace, characterized by: The invention comprises a water storage tank (1), a water pump (2) and a cooling pipe (4); the copper water jacket (3) contacts the furnace wall; a cooling box (5) is installed on the top of the water storage tank (1); the cooling box (5) is communicated with the water storage tank (1); a water pump (2) is installed outside the water storage tank (1); the lower end of the cooling pipe (4) is communicated with the water storage tank (1); after passing through the water pump (2), it is bent and arranged in the copper water jacket (3); the upper end of the cooling pipe (4) is communicated with the cooling box (5); and a filter plate (12) is arranged on the upper end of the cooling pipe (4); a chute (6) is connected in the cooling box (5); a cooling plate (7) is slidably connected in the chute (6); a condensation plate (10) is connected to the top of the cooling box (5); and a scraping component for accelerating the dripping of coolant is arranged in the cooling box (5).

2. The copper water jacket cooling device for an oxygen-enriched side-blown furnace according to claim 1, characterized in that: The scraping assembly includes a support frame (8), the top of the water storage tank (1) is connected to the support frame (8), the support frame (8) is connected to the bottom of the cooling box (5), a cylinder (9) is installed on the support frame (8), a scraper (11) is connected to the piston rod of the cylinder (9), the scraper (11) is located in the cooling box (5), and the scraper (11) is slidably connected to the bottom surface of the cooling plate (7).

3. The copper water jacket cooling device for an oxygen-enriched side-blown furnace according to claim 2, characterized in that: An observation window (13) made of a transparent material is provided on the top of the front side of the cooling box (5).

4. The copper water jacket cooling device for an oxygen-enriched side-blown furnace according to claim 3, wherein: The water storage tank (1) is provided with a feed hopper (14).

5. The copper water jacket cooling device for an oxygen-enriched side-blown furnace according to claim 4, characterized in that: A thermometer (15) is installed on the front side of the cooling box (5), and the detection area of ​​the thermometer (15) is located at the top inside the cooling box (5).

6. The copper water jacket cooling device for an oxygen-enriched side-blown furnace according to claim 5, characterized in that: A detachable baffle (16) is clamped on the front side of the cooling box (5).

Citation Information

Patent Citations

  • Copper jacket cooling device for oxygen enrichment side-blown converter

    CN201935581U