Full-automatic roasted seed and nut stir-frying device
By designing a fully automatic frying device, using the burner to heat the iron sand in the frying drum for frying, combined with the interlayer and dispersed distribution baffle, the problems of uneven heat and complex operation of the existing frying equipment are solved, and efficient, safe and flexible frying production is achieved.
Patent Information
- Application Number
- CN202422531105.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-18
- Publication Date
- 2025-10-17
- Estimated Expiration
- 2034-10-18
AI Technical Summary
Existing frying equipment has problems such as uneven heat distribution, complex operation, low resource utilization, and poor adaptability, making it difficult to achieve full automation and efficient production.
A fully automatic roasting device for nuts and seeds is designed. The roasting drum heated by a burner is filled with iron sand. There are interlayers and sieve holes between the outer and inner drums. There are dispersed distribution baffles on the spiral blades of the inner drum. The driving mechanism realizes uniform roasting of the materials through gear linkage. It is equipped with feeding and discharging mechanisms and a dehumidifying fan.
It achieves uniform heating of materials, improves production efficiency, reduces energy consumption, adapts to diverse material needs, simplifies maintenance and cleaning, and ensures operational safety.
Smart Images

Figure CN223437835U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to mechanical field, concretely relates to a full -automatic stir -frying device. BACKGROUND
[0002] Stir-frying is a process of processing food by heating and stirring raw materials such as grains, nuts and beans. Stir-frying not only enhances the flavor and taste of the materials, but also changes their physical properties and improves their digestibility. Stir-fried food is widely loved for its crispness, deliciousness and nutritional richness, and has become an important choice for people's daily leisure snacks. With increasing consumer concerns about food quality and health, the stir-frying industry is gradually developing towards automation and intelligence to meet market demand and improve production efficiency.
[0003] Currently, the stir-frying equipment on the market can be mainly divided into manual and automatic types. Manual stir-frying equipment relies on manual operation, which is simple to operate, but has the disadvantages of uneven stir-frying effect and high labor intensity. Automatic stir-frying equipment usually uses mechanical transmission and heating technology to achieve automation to a certain extent, but existing automatic equipment often faces problems such as single heating method and insufficient material stirring.
[0004] In existing automatic stir-frying equipment, common heating methods include hot air heating and radiation heating, which have deficiencies in heat transfer and are difficult to achieve uniform stir-frying effect. In addition, the design of the equipment is complex, and maintenance and cleaning are difficult, which further affects the use efficiency and production flexibility of the equipment.
[0005] The main defects of existing stir-frying technology include: uneven heat transfer: the existing equipment has uneven heat distribution during heating, which may cause local overheating or charring of the materials, while other parts are not fully heated, affecting the uniformity of stir-frying and the final quality.
[0006] Complex operation: many devices still require manual monitoring and adjustment, which cannot achieve true full automation, reducing production efficiency. At the same time, the complex structure of the equipment increases the difficulty of maintenance and cleaning, increasing the operating cost of enterprises.
[0007] Low resource utilization: the existing equipment is not efficient in using heat sources and cannot achieve heat recycling, resulting in energy waste. In addition, the loss of materials during stir-frying is large, affecting economic efficiency.
[0008] Poor adaptability: some existing equipment has poor adaptability to different types of stir-fried materials, which cannot meet the market demand for diversified products, limiting the application range of the equipment.
[0009] In summary, the existing stir-frying technology has deficiencies in automation, efficiency, resource utilization and adaptability, and needs to be improved and innovated. SUMMARY
[0010] To solve the above technical problems, overcome the defects of the prior art, improve the stir-frying efficiency and product quality, and provide a more competitive solution for the market, the utility model provides a full-automatic snack stir-frying device.
[0011] The utility model is realized through the following technical schemes:
[0012] The full-automatic snack stir-frying device of the utility model, including base, stir-frying cylinder, feeding mechanism, discharge mechanism and discharge conveyer belt, the stir-frying cylinder is connected on the base, the base includes support frame and drive mechanism, the support frame is movably connected with the stir-frying cylinder, and the drive mechanism can drive the stir-frying cylinder to rotate along the central axis thereof, the feeding mechanism is provided with a burner, the flame jet of the burner is located in the interior of the stir-frying cylinder, and the interior of the stir-frying cylinder is arranged with iron sand, the two ends of the stir-frying cylinder are respectively connected with the feeding mechanism and the discharge mechanism, the material to be stir-fried enters the stir-frying cylinder from the feeding mechanism and leaves the stir-frying cylinder from the discharge mechanism, and the stir-frying is completed, and the outlet of the discharge mechanism is connected with the discharge conveyer belt.
[0013] Further, the stir-frying cylinder comprises an outer cylinder and an inner cylinder arranged coaxially, a plurality of rolling rings are fixedly connected coaxially on the outer periphery of the outer cylinder, and each rolling ring is connected with the support frame; a layer is arranged between the outer cylinder and the inner cylinder, outer cylinder helical fins are arranged on the inner wall of the outer cylinder, and inner cylinder helical fins are arranged on the inner wall of the inner cylinder; the helical directions of the outer cylinder helical fins and the inner cylinder helical fins are opposite, and the conveying direction of the inner cylinder helical fins is from the feeding mechanism to the discharge mechanism; a plurality of sieve holes are arranged on one end of the inner cylinder close to the discharge mechanism, the sieve holes are through holes, the hole diameter of the sieve holes is greater than the particle diameter of the iron sand and smaller than the particle diameter of the material, and a sand return port is arranged on one end of the inner cylinder close to the feeding mechanism; the sieve holes and the sand return port communicate the internal cavity of the inner cylinder with the layer.
[0014] Further, a plurality of dispersing material baffle groups are arranged on the inner cylinder helical fins; the dispersing material baffle groups are composed of a plurality of baffles arranged in a helix, and the plurality of baffles are connected on the inner cylinder helical fins at equal intervals according to the stroke of the inner cylinder helical fins, so that the guide groove of the inner cylinder helical fins is divided into a plurality of discontinuous spaces.
[0015] Further, the support frame comprises a frame body and limiting rollers; the frame body is provided with a plurality of limiting rollers through bearing seats, each rolling ring is connected with two limiting rollers, and the two limiting rollers are distributed at both sides of the frying roller; the frying roller can rotate along the central axis under the action of the limiting rollers and the axial degree of freedom is limited.
[0016] Further, the driving mechanism comprises a driving gear, a first intermediate gear, a second intermediate gear, a driven gear and a driving motor; the driving gear is coaxially fixedly connected to one of the limiting rollers; the driving gear is connected with the output shaft of the driving motor fixed on the support frame, rotates under the driving of the driving motor, and drives the limiting roller to rotate; the first intermediate gear and the second intermediate gear are coaxially fixedly connected, the first intermediate gear is connected with the driving gear through a chain, and the second intermediate gear is connected with the driven gear through a chain; the driven gear is coaxially fixedly connected to the corresponding limiting roller on the other side of the frying roller; the driving gear, the first intermediate gear, the second intermediate gear and the driven gear are the same in size and number of teeth.
[0017] Further, the feeding mechanism comprises a feeding bin and a conveying mechanism; the feeding bin is cylindrical, one end face thereof extends into the frying roller through an extension pipe, the extension pipe and the frying roller are coaxially arranged and do not contact each other; the conveying mechanism enters the inside of the frying roller from the outside through the extension pipe; the conveying mechanism is connected with a feeding motor.
[0018] Further, the conveying mechanism comprises a hopper, a feeding pipe and feeding spiral blades; the hopper is located outside the feeding bin, the lower end of the hopper is connected with the feeding pipe, the feeding pipe enters the inside of the frying roller from the outside through the feeding bin; the feeding pipe is provided with feeding spiral blades inside; the feeding spiral blades are coaxially fixedly connected with the output shaft of the feeding motor; the feeding motor is fixed on the support frame.
[0019] Further, the discharging mechanism comprises a discharging bin and a discharging port; the discharging bin is cylindrical, one end face thereof extends into the frying roller through an extension pipe, the extension pipe and the frying roller are coaxially arranged and do not contact each other; the lower end of the discharging bin is provided with a discharging port.
[0020] Further, the upper end of the discharging bin is provided with a dehumidifying fan, which is connected with the internal cavity.
[0021] The core part of the device is the frying drum, which is connected to the base to ensure its stability. The base contains a support frame and a drive mechanism. The support frame serves to support and fix the frying drum, allowing it to rotate freely so that the material can be fully turned over during frying, ensuring uniform heating. The drive mechanism provides power through a drive motor, enabling the frying drum to rotate along its axis, thus achieving effective frying of the material.
[0022] The feeding mechanism is equipped with a burner, and the flame jet is located inside the frying drum. This design ensures that heat is directly applied to the iron sand and material, promoting rapid heating and uniform frying of the material. The iron sand in the frying drum not only serves as a heating source, but also helps the material turn over in the drum, enhancing the frying effect. This combination of physical and thermal energy is the key to improving the frying efficiency of the device.
[0023] The frying drum is composed of an outer cylinder and an inner cylinder, and the outer cylinder surface is equipped with multiple rolling rings that are connected to the support frame, helping to maintain the stability of the drum and reduce friction. The design of the sieve holes, sand return holes, and interlayer allows the iron sand to flow freely between the outer cylinder and the inner cylinder. The sieve holes and sand return holes of the inner cylinder are designed to effectively control the flow of iron sand. The aperture of the sieve holes is designed to be smaller than the particle size of the material, ensuring that the fried material does not fall off, while the iron sand can return smoothly. This design not only optimizes the efficiency of the use of iron sand, but also ensures the integrity of the material, helping to improve the quality of the final product.
[0024] The design of the dispersed material baffle group allows the material to be further dispersed in the inner cylinder. These baffles are arranged in a spiral shape, which can guide the material to form different flow paths, increasing the collision and mixing frequency between the materials, thereby promoting the uniformity and effectiveness of frying. The scientific design ensures that every part of the material can fully contact the heat source and achieve the desired frying effect.
[0025] The combination of the support frame and the limiting roller allows the frying drum to remain stable during rotation, preventing tilting or displacement. This design not only enhances the safety of the device, but also prolongs the service life of the device. The limiting roller provides necessary support and limitation, ensuring smooth and safe operation.
[0026] The design of the drive mechanism uses multiple gear linkages to make power transmission more efficient. The driving gear is connected to the first intermediate gear through a chain, forming a complete power transmission link. Through the precise cooperation between the gears, the rotation speed of the frying drum is stable, ensuring the uniformity of the material frying.
[0027] The design of the feeding mechanism and the discharging mechanism ensures the continuous feeding and discharging of the materials. The feeding bin and the discharging bin are designed in a cylindrical shape, so that the materials can flow into the frying drum smoothly under the action of gravity. At the same time, the setting of the dehumidification fan can effectively discharge excess moisture, preventing the frying effect from being reduced due to moisture during the frying process. This design further improves the overall functionality and efficiency of the equipment.
[0028] The beneficial effects of the present utility model are as follows:
[0029] Improving frying uniformity, the present utility model can realize uniform heat distribution, thereby ensuring consistent heating of the materials during the frying process and improving the taste and flavor of the final product.
[0030] Improving production efficiency, the automatic design of the present utility model significantly reduces the need for manual intervention, significantly improves production efficiency, and meets the needs of large-scale production.
[0031] Reducing energy consumption: the present utility model optimizes the use of heat sources and material circulation, reduces energy waste during production, and improves resource utilization.
[0032] Improving product quality: the present utility model can effectively prevent overheating or carbonization of the materials, thereby ensuring higher quality of the fried products and meeting market demand for high-quality food.
[0033] Enhancing operational safety: the fully automated design of the present utility model reduces manual operation and reduces potential safety hazards during production, ensuring the safety of the operators.
[0034] Adapting to diverse needs: the present utility model can be flexibly adjusted according to the characteristics of different materials, meeting market demand for various roasted products and improving the applicability of the equipment.
[0035] Simplifying maintenance and cleaning: the optimized design of the structure of the present utility model makes daily maintenance and cleaning more convenient, improving the use efficiency and operational convenience of the equipment. BRIEF DESCRIPTION OF DRAWINGS
[0036] Figure 1 : the structure diagram of the present utility model;
[0037] Figure 2 : the three-dimensional structure diagram of the present utility model;
[0038] Figure 3 : the sectional view of the present utility model;
[0039] Figure 4 : the three-dimensional structure sectional view of the present utility model;
[0040] Figure 5The utility model discloses a three -dimensional structure schematic drawing of frying roller,
[0041] Figure 6 The utility model discloses a three -dimensional structure sectional view of frying roller,
[0042] Figure 7 The utility model discloses a sectional view of outer tube,
[0043] Figure 8 The utility model discloses a three -dimensional structure schematic drawing of inner tube spiral piece and dispersed material distribution baffle group,
[0044] Figure 9 The utility model discloses a three -dimensional structure schematic drawing of inner tube spiral piece and dispersed material distribution baffle group,
[0045] Figure 10 The utility model discloses a three -dimensional structure schematic drawing of dispersed material distribution baffle group,
[0046] Figure 11 The utility model discloses a three -dimensional structure schematic drawing of base,
[0047] Figure 12 The utility model discloses a structure schematic drawing of feeding mechanism,
[0048] Figure 13 The utility model discloses a three -dimensional structure schematic drawing of feeding mechanism,
[0049] Figure 14 The utility model discloses a three -dimensional structure sectional view of feeding mechanism,
[0050] Figure 15 The utility model discloses a three -dimensional structure schematic drawing of discharging mechanism,
[0051] Fig. 1 - base, 2 - frying roller, 3 - feeding mechanism, 4 - discharging mechanism, 5 - discharging conveyer belt, 11 - support frame, 12 - drive mechanism, 111 - frame body, 112 - limit idler, 121 - driving gear, 122 - first intermediate gear, 123 - second intermediate gear, 124 - driven gear, 125 - drive motor, 21 - outer tube, 22 - inner tube, 23 - rolling ring, 24 - outer tube spiral piece, 25 - inner tube spiral piece, 26 - sieve hole, 27 - sand return port, 28 - dispersed material distribution baffle group, 31 - feeding bin, 32 - conveying mechanism, 33 - combustor, 321 - hopper, 322 - conveying pipe, 323 - conveying spiral blade, 34 - conveying motor, 41 - discharging bin, 42 - discharging port, 43 - dehumidification fan. DETAILED DESCRIPTION
[0052] The utility model will be further explained in connection with the drawings and specific embodiment:
[0053] Embodiment: as Figures 1-15As shown, a kind of automatic stir-fried snack stir-frying device, including base 1, stir-frying cylinder 2, feeding mechanism 3, discharge mechanism 4 and discharge conveyor 5, above-mentioned stir-frying cylinder 2 is connected on base 1, base 1 includes support frame 11 and drive mechanism 12, support frame 11 is movably connected with stir-frying cylinder 2, drive mechanism 12 can drive stir-frying cylinder 2 rotate along its own central axis;Above-mentioned feeding mechanism 3 is provided with burner 33, and the flame jet of burner 33 is located in the inside of stir-frying cylinder 2, and iron sand is arranged in the inside of stir-frying cylinder 2;Above-mentioned stir-frying cylinder 2 is respectively connected with feeding mechanism 3 and discharge mechanism 4 at both ends, and the material to be stir-fried is entered stir-frying cylinder 2 by feeding mechanism 3, and leaves stir-frying cylinder 2 by discharge mechanism 4, and completes stir-frying;The outlet of above-mentioned discharge mechanism 4 is connected with discharge conveyor 5.
[0054] Above-mentioned stir-frying cylinder 2 includes coaxially arranged outer cylinder 21 and inner cylinder 22;Coaxially fixedly connected with several rolling rings 23 on the outer circumferential surface of above-mentioned outer cylinder 21, each rolling ring 23 is connected with support frame 11;There is interlayer between above-mentioned outer cylinder 21 and inner cylinder 22, and outer cylinder helical blade 24 is arranged on the inner wall of outer cylinder 21, and inner cylinder helical blade 25 is arranged on the inner wall of inner cylinder 22;The spiral direction of above-mentioned outer cylinder helical blade 24 and inner cylinder helical blade 25 is opposite, and the conveying direction of inner cylinder helical blade 25 is from feeding mechanism 3 to discharge mechanism 4;Several sieve holes 26 are arranged on the end of above-mentioned inner cylinder 22 close to discharge mechanism 4, the sieve hole 26 is through hole, and the aperture is greater than the particle size of iron sand and less than the particle size of material;The end of above-mentioned inner cylinder 22 close to feeding mechanism 3 is provided with sand return port 27;Above-mentioned sieve hole 26 and sand return port 27 communicate the internal cavity of inner cylinder 22 with above-mentioned interlayer.
[0055] Above-mentioned inner cylinder helical blade 25 is provided with dispersed material baffle group 28;Above-mentioned dispersed material baffle group 28 is composed of several helically arranged baffles, and several above-mentioned baffles are evenly and equidistantly connected on inner cylinder helical blade 25 according to the stroke of inner cylinder helical blade 25, and the guide groove of inner cylinder helical blade 25 that guide material advances is divided into several discontinuous spaces.
[0056] Above-mentioned support frame 11 includes frame body 111 and limiting roller 112;Several limiting rollers 112 are provided on above-mentioned frame body 111 through bearing seat, each rolling ring 23 is connected with two limiting rollers 112, and above-mentioned two limiting rollers 112 are distributed at both sides of stir-frying cylinder 2;Above-mentioned stir-frying cylinder 2 can rotate freely along its own central axis under the action of limiting roller 112, and the freedom degree in its axial direction is limited.
[0057] The driving mechanism 12 comprises a driving gear 121, a first intermediate gear 122, a second intermediate gear 123, a driven gear 124 and a driving motor 125; the driving gear 121 is coaxially fixedly connected to one of the limiting rollers 112; the driving gear 121 is in fit connection with the output shaft of the driving motor 125 fixed on the support frame 11, is driven to rotate by the driving motor 125, and drives the limiting roller 112 to rotate; the first intermediate gear 122 and the second intermediate gear 123 are coaxially fixedly connected, the first intermediate gear 122 is in fit connection with the driving gear 121 through a chain, and the second intermediate gear 123 is in fit connection with the driven gear 124 through a chain; the driven gear 124 is coaxially fixedly connected to the corresponding limiting roller 112 on the other side of the roasting roller 2; the driving gear 121, the first intermediate gear 122, the second intermediate gear 123 and the driven gear 124 are all the same in size and tooth number.
[0058] The feeding mechanism 3 comprises a feeding bin 31 and a conveying mechanism 32; the feeding bin 31 is in a cylindrical shape, one end face of which extends into the roasting roller 2 through an extension pipe, the extension pipe is coaxially arranged with the roasting roller 2, and the two do not contact each other; the conveying mechanism 32 enters the inside of the roasting roller 2 from the outside through the extension pipe; the conveying mechanism 32 is in fit connection with a feeding motor 34.
[0059] The conveying mechanism 32 comprises a hopper 321, a feeding pipe 322 and feeding spiral blades 323; the hopper 321 is located outside the feeding bin 31, the lower end of the hopper 321 is in communication connection with the feeding pipe 322, the feeding pipe 322 enters the inside of the roasting roller 2 from the outside through the feeding bin 31; the feeding pipe 322 is internally provided with the feeding spiral blades 323; the feeding spiral blades 323 are coaxially fixedly connected to the output shaft of the feeding motor 34; the feeding motor 34 is fixed on the support frame 11.
[0060] The discharging mechanism 4 comprises a discharging bin 41 and a discharging port 42; the discharging bin 41 is in a cylindrical shape, one end face of which extends into the roasting roller 2 through an extension pipe, the extension pipe is coaxially arranged with the roasting roller 2, and the two do not contact each other; the lower end of the discharging bin 41 is provided with the discharging port 42.
[0061] The upper end of the discharging bin 41 is provided with a dehumidifying fan 43, which is in communication connection with the internal cavity thereof.
[0062] The core part of the device is the frying drum 2, which is connected to the base 1 as a whole to ensure its stability. The base 1 contains a support frame 11 and a driving mechanism 12. The support frame 11 serves to support and fix the frying drum 2, while allowing it to rotate freely so that the material can be fully turned over during frying, ensuring uniform heating. The driving mechanism 12 provides power through a driving motor 125, enabling the frying drum to rotate along its axis, thereby achieving effective frying of the material.
[0063] The feeding mechanism 3 is equipped with a burner 33, with the flame jet located inside the frying drum 2. This design ensures that heat is directly applied to the iron sand and material, promoting rapid heating and uniform frying of the material. The iron sand inside the frying drum 2 not only serves to heat, but also helps the material to turn over in the drum through its own movement, enhancing the frying effect. This combination of physical and thermal energy is the key to improving the frying efficiency of the device.
[0064] The frying drum 2 is composed of an outer cylinder 21 and an inner cylinder 22. The outer cylinder surface is equipped with multiple rolling rings 23, which are connected to the support frame 11, helping to maintain the stability of the drum and reduce friction. The design of the sieve holes 26, sand return holes 27 and interlayer allows the iron sand to flow freely between the outer cylinder 21 and the inner cylinder 22. The sieve holes 26 and sand return holes 27 of the inner cylinder 22 are designed reasonably, which can effectively control the flow of iron sand. The aperture of the sieve holes 26 is designed to be smaller than the particle size of the material, ensuring that the fried material will not fall off, while the iron sand can return smoothly. This design not only optimizes the efficiency of the use of iron sand, but also ensures the integrity of the material, which helps to improve the quality of the final product.
[0065] The design of the dispersed material baffle group 28 can further disperse the material in the inner cylinder. These baffles are distributed in a spiral shape, which can guide the material to form different flow paths, increase the collision and mixing frequency between the materials, and thus promote the uniformity and effect of frying. The scientific design ensures that every part of the material can fully contact the heat source and achieve the desired frying effect.
[0066] The combination of the support frame 11 and the limiting roller 112 enables the frying drum 2 to remain stable during rotation, preventing tilting or displacement. This design not only enhances the safety of the device, but also prolongs the service life of the device. The limiting roller provides necessary support and limitation, ensuring smooth and safe operation.
[0067] The design of the driving mechanism 12 adopts multiple gear linkages, making power transmission more efficient. The driving gear 121 is connected to the first intermediate gear 122 through a chain, forming a complete power transmission link. Through the precise cooperation between the gears, the rotation speed of the frying drum 2 is stabilized, thereby ensuring the uniformity of material frying.
[0068] The design of the feeding mechanism 3 and the discharging mechanism 4 ensures the continuous feeding and discharging of the material. The feeding bin 31 and the discharging bin 41 are designed in a cylindrical shape, allowing the material to flow smoothly into the roasting drum 2 under the action of gravity. At the same time, the dehumidifying fan 43 can effectively remove excess moisture, preventing the roasting effect from being reduced due to moisture during the roasting process. This design further enhances the overall functionality and efficiency of the equipment.
[0069] Working principle: The material is stored in the hopper 321 and automatically enters the roasting drum 2 through the feeding pipe 322 under the action of the feeding screw blade 323. The iron sand is prepared in advance in the roasting drum 2 and is driven by the inner cylinder spiral blade 25 from the end close to the feeding mechanism 3 to the end close to the discharging mechanism 4. Due to the design of the sieve hole 26 and the sand return port 27, the iron sand will fall into the interlayer between the outer cylinder 21 and the inner cylinder 22 from the sieve hole 26 and return to the end close to the feeding mechanism 3 under the action of the reverse outer cylinder spiral blade 24 and return to the inner cylinder 22 from the sand return port 27. The design of the burner 33 will heat the iron sand, and as the material and iron sand move in the roasting drum 2, the material will be stirred and roasted, and the roasted material will be automatically discharged from the discharge port 42 and transported to the next link by the discharge conveyor belt 5. The design of the dispersed material distribution baffle group 28 can further disperse the material during the roasting process and mix it evenly with the iron sand, improving the roasting effect. The design of the dehumidifying fan 43 is to remove the water vapor that may exist.
[0070] Among them, the material is stored in the hopper 321 or automatically fed into the hopper 321 by automatic equipment, and automatically enters the roasting drum 2 through the feeding pipe 322 under the action of the feeding screw blade 323. This process embodies the automation feature of the device, reduces manual operation, and improves production efficiency. The material has been accurately controlled when entering the roasting drum 2, ensuring the consistency of continuous feeding and the stability of the roasting process.
[0071] The iron sand added in advance in the roasting drum 2 not only plays a heating role, but also has a good stirring effect during the roasting process. The high specific gravity and good thermal conductivity of the iron sand enable it to quickly absorb the heat provided by the burner 33 and uniformly transfer it to the material. This heat transfer is very critical and can effectively reduce the risk of local overheating or coking of the material during the roasting process.
[0072] The existence of the screen holes 26 and the sand return ports 27 is an effective design for iron sand recycling. The iron sand enters the interlayer between the outer cylinder 21 and the inner cylinder 22 through the screen holes 26, and this process ensures the continuous recycling of the iron sand during the roasting process. As the inner cylinder 22 rotates, the iron sand is heated and constantly turned over, ensuring that every grain of iron sand can effectively participate in the roasting. Such a design not only improves the efficiency of resource utilization, but also reduces material loss.
[0073] The design of the dispersed distribution baffle group 28 ensures that the material can be further dispersed when flowing on the inner cylinder spiral blade 25, increasing the contact area between the materials. This not only helps to improve the roasting effect, but also avoids the phenomenon of material clumping during roasting. By constantly changing the flow path of the material, the arrangement of the baffle group can effectively improve the mixing degree between the material and the iron sand, making the heating more uniform.
[0074] The dehumidification fan 43 plays a crucial role in the design of the discharge bin 41. During the roasting process, especially for some water-containing materials, too much moisture may be left in the product, affecting the quality of the final product. The dehumidification fan can effectively remove the water vapor generated during the roasting process, ensuring the dryness of the material when discharging. This design allows the equipment to operate stably in a high-humidity environment, improving its adaptability.
[0075] The full-automatic snack roasting device realizes efficient automatic production through the coordinated work of various components. Whether it is feeding, roasting, discharging or dehumidification, the entire process is precisely monitored by the control system, ensuring the stability and efficiency of production. This highly automated design allows the equipment to effectively reduce labor costs in large-scale production, while improving product consistency and quality.
[0076] Finally, it should be noted that the above description is only a preferred embodiment of the present application and is not intended to limit the present application. Although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some technical features. Any modification, equivalent substitution, improvement, etc. made within the spirit and principles of the present application shall be included within the scope of protection of the present application.
Claims
1. A fully automatic roasting device for roasting nuts and seeds, comprising a base (1), a roasting drum (2), a feeding mechanism (3), a discharging mechanism (4) and a discharging conveyor belt (5), characterized in that: The frying drum (2) is mounted and connected to the base (1). The base (1) includes a support frame (11) and a driving mechanism (12). The support frame (11) is movably connected to the frying drum (2). The driving mechanism (12) can drive the frying drum (2) to rotate along its own central axis. The feed mechanism (3) is provided with a burner (33). The flame port of the burner (33) is located inside the frying drum (2). Iron sand is arranged inside the frying drum (2). The two ends of the frying drum (2) are respectively mounted and connected with the feed mechanism (3) and the discharge mechanism (4). The material to be fried enters the frying drum (2) through the feed mechanism (3) and leaves the frying drum (2) through the discharge mechanism (4), completing the frying. The outlet of the discharge mechanism (4) is mounted and connected with a discharge conveyor belt (5).
2. The fully automatic roasting device according to claim 1, characterized in that: The stir-frying drum (2) comprises an outer drum (21) and an inner drum (22) arranged coaxially; a plurality of rolling rings (23) are coaxially fixedly connected to the outer circumference of the outer drum (21), and each rolling ring (23) is respectively assembled and connected to the support frame (11); There is an interlayer between the outer cylinder (21) and the inner cylinder (22); an outer cylinder spiral piece (24) is provided on the inner wall of the outer cylinder (21), and an inner cylinder spiral piece (25) is provided on the inner wall of the inner cylinder (22); the spiral directions of the outer cylinder spiral piece (24) and the inner cylinder spiral piece (25) are opposite, and the conveying direction of the inner cylinder spiral piece (25) is from the feeding mechanism (3) to the discharging mechanism (4); A plurality of sieve holes (26) are provided at one end of the inner cylinder (22) close to the discharge mechanism (4), and the sieve holes (26) are through holes, the aperture of which is larger than the particle size of the iron sand and smaller than the particle size of the material; a sand return port (27) is provided at one end of the inner cylinder (22) close to the feed mechanism (3); the sieve holes (26) and the sand return port (27) connect the internal cavity of the inner cylinder (22) with the interlayer.
3. The fully automatic roasting device according to claim 2, characterized in that: The inner cylinder spiral piece (25) is provided with a material dispersing baffle group (28); the material dispersing baffle group (28) is composed of a plurality of baffles arranged in a spiral, and the plurality of baffles are evenly and equidistantly connected to the inner cylinder spiral piece (25) according to the stroke of the spiral line of the inner cylinder spiral piece (25), so as to divide the guide groove of the inner cylinder spiral piece (25) for guiding the material to advance into a plurality of discontinuous spaces.
4. The fully automatic roasting device according to claim 2, characterized in that: The support frame (11) includes a frame body (111) and a limiting roller (112); a plurality of limiting rollers (112) are provided on the frame body (111) via a bearing seat, each roller ring (23) is assembled and connected with two limiting rollers (112), and the two limiting rollers (112) are distributed at positions on both sides of the frying drum (2); the frying drum (2) can rotate freely along its own central axis under the action of the limiting rollers (112), and its axial degree of freedom is limited.
5. The fully automatic roasting device for roasting seeds and nuts as claimed in claim 4, characterized in that: The driving mechanism (12) includes a driving gear (121), a first intermediate gear (122), a second intermediate gear (123), a driven gear (124) and a driving motor (125); the driving gear (121) is coaxially fixedly connected to one of the plurality of limiting rollers (112); the driving gear (121) is fitted and connected to the output shaft of the driving motor (125) fixed to the support frame (11), and rotates under the drive of the driving motor (125), thereby driving the limiting roller (112) to rotate; the first intermediate gear (121) is fixedly connected to the output shaft of the driving motor (125) fixed to the support frame (11), and drives the limiting roller (112) to rotate; 2), the second intermediate gear (123) is coaxially fixedly connected, the first intermediate gear (122) is connected to the driving gear (121) through a chain, and the second intermediate gear (123) is connected to the driven gear (124) through a chain; the driven gear (124) is coaxially fixedly connected to the corresponding limiting roller (112) on the other side of the frying drum (2); the driving gear (121), the first intermediate gear (122), the second intermediate gear (123), and the driven gear (124) are all the same in size and number of teeth.
6. The fully automatic roasting device for roasting seeds and nuts as claimed in claim 2, characterized in that: The feeding mechanism (3) includes a feeding bin (31) and a conveying mechanism (32); the feeding bin (31) is cylindrical, one end of which extends into the frying drum (2) through an extension tube, the extension tube and the frying drum (2) being coaxially arranged and not in contact with each other; the conveying mechanism (32) enters the interior of the frying drum (2) from the outside through the extension tube; the conveying mechanism (32) is assembled and connected to a feeding motor (34).
7. The fully automatic roasting device for roasting seeds and nuts as claimed in claim 6, characterized in that: The conveying mechanism (32) includes a hopper (321), a feeding pipe (322), and a feeding spiral blade (323); the hopper (321) is located outside the feed bin (31); the lower end of the hopper (321) is connected to the feeding pipe (322); the feeding pipe (322) passes through the feed bin (31) from the outside and enters the inside of the frying drum (2); the feeding spiral blade (323) is provided inside the feeding pipe (322); the feeding spiral blade (323) is coaxially fixedly connected to the output shaft of the feeding motor (34); the feeding motor (34) is fixed on the support frame (11).
8. The fully automatic roasting device for roasting seeds and nuts as claimed in claim 2, characterized in that: The discharging mechanism (4) comprises a discharging bin (41) and a discharging port (42); the discharging bin (41) is cylindrical, one end of which extends into the frying drum (2) through an extension tube, the extension tube and the frying drum (2) being coaxially arranged and not in contact with each other; the discharging port (42) is provided at the lower end of the discharging bin (41).
9. The fully automatic roasting device for roasting seeds and nuts as claimed in claim 8, characterized in that: A dehumidification fan (43) is provided at the upper end of the discharge bin (41) and is in communication with the internal cavity thereof.