Low-temperature shaping device for flavored abalones

Abstract

The utility model discloses a low-temperature shaping device for flavored abalones, which belongs to the technical field of flavored abalone processing, aims at solving the problems that the shaping effect of the flavored abalones is poor and the cleaning of an abalone conveying belt is time-consuming and labor-consuming, and comprises a mounting frame fixed at the top of a rack, and further comprises a rotating shaft rotationally connected with one side of the rack, and a hollow conveying belt is sleeved outside the rotating shaft; the hollow conveying belt is used for conveying abalones, a cooling and shaping unit is arranged on one side of the mounting frame, and the cooling and shaping unit is used for cooling and shaping the abalones; the adding frame is fixed on one side of the rack; in order to ensure the quality and taste of the abalones in the processing process, the efficient cooling and shaping unit is adopted to quickly reduce the temperature of the abalones, and the cooling and shaping unit not only comprises an air cooler, but also is combined with a refrigerator to cool the surrounding air, so that the abalones can be cooled by the cooling and shaping unit. The environment temperature of the area where the hollow conveying belt is located can be effectively reduced, and a suitable cooling environment is provided for abalones.

Description

TECHNICAL FIELD

[0001] The utility model belongs to the processing technical field of flavor abalone, and specifically relates to a flavor abalone low-temperature shaping device. BACKGROUND

[0002] The patent file with the announcement number "CN211746723U" discloses an abalone shaping device, which comprises a cooking pot, a heating device, a screen, a water inlet pipe, a water outlet pipe, a water inlet valve, a water outlet valve, a pot cover, a temperature sensor, a gas pressure sensor and a pressure relief valve. The pot cover is arranged on the pot opening of the cooking pot, the screen is horizontally arranged in the middle of the cooking pot, the top of one side of the cooking pot is provided with a water inlet, the water inlet pipe is arranged at the water inlet, the water inlet valve is arranged on the water inlet pipe, the pressure relief valve is arranged on the pot cover, the bottom of one side of the cooking pot is provided with a water outlet, the water outlet pipe is arranged at the water outlet, the water outlet valve is arranged on the water outlet pipe, steam pipes are arranged on the surface of the bottom of the cooking pot, the heating device is arranged on the two inner side walls of the cooking pot, the bottom of the other side of the cooking pot is provided with the temperature sensor, and the top of the other side of the cooking pot is provided with the gas pressure sensor. The device can independently complete multiple hot water scouring, cold water cooling and steam scouring of the abalone, reduces the use amount of equipment, and saves the space occupation of the device. Although the above patent file can reduce the use amount of equipment, it is difficult to solve the problems of poor cooling and shaping effect of the abalone and difficult cleaning of the conveying belt used for processing.

[0003] The existing flavor abalone low-temperature shaping device usually uses a conveying belt to convey the abalone. Since the low-temperature shaping effect of the abalone is poor, the shaping state of the flavor abalone is difficult to meet the actual requirements. Moreover, after the shaping of the flavor abalone is completed, residues are easily left on the surface of the conveying belt, and the conveying belt needs to be cleaned. However, the existing cleaning efficiency is low, which is time-consuming and labor-consuming for the workers, and especially affects the sanitary requirements.

[0004] Therefore, there is a need for a flavor abalone low-temperature shaping device to solve the problems of poor shaping effect of the flavor abalone and time-consuming and labor-consuming cleaning of the abalone conveying belt in the prior art. TECHNICAL SOLUTION

[0005] The utility model aims at providing a flavor abalone low-temperature shaping device to solve the problems in the background art.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a flavor abalone low-temperature shaping device, which comprises a mounting frame fixed on a rack, and further comprises

[0007] A rotating shaft is rotatably connected to one side of the rack, and a hollow conveying belt is sleeved on the rotating shaft. The hollow conveying belt is used for conveying the abalone. A cooling and shaping unit is arranged on one side of the mounting frame. The cooling and shaping unit is used for cooling and shaping the abalone.

[0008] The installation frame is fixed on one side of the rack, and a cleaning unit is arranged on one side of the installation frame. The cleaning unit is used for cleaning the hollow conveying belt. A servo motor is fixed on one side of the rack, and one end of the output shaft of the servo motor is fixed with the rotating shaft.

[0009] It should be noted that the cooling and shaping unit comprises

[0010] The installation groove a is arranged on one side of the installation frame, and a cold air machine is fixed in the installation groove a. The cold air machine is located directly above the hollow conveying belt, and the cold air machine is used for blowing cold air to quickly cool the abalones.

[0011] The installation groove b is arranged on one side of the installation frame, and a refrigeration device is fixed in the installation groove b. A water supply pipe is fixed on one side of the installation frame, and a spraying disc is fixed at one end of the water supply pipe.

[0012] Further, the cleaning unit comprises

[0013] The installation plate is fixed on one side of the rack, and a brush roller is arranged on one side of the hollow conveying belt. A sliding groove is arranged on one side of the installation plate, and a collecting box is slidably arranged in the installation frame.

[0014] The straight gear is fixed on one end of the brush roller, and a toothed plate is fixed on one side of the installation plate and engaged with the straight gear.

[0015] The bearing seat is fixed on one side of the installation plate, and a reciprocating screw rod is rotatably connected in the bearing seat. A sleeve is threadedly connected to the outer thread of the reciprocating screw rod. One end of the brush roller is rotatably connected with the sleeve. A support is fixed on one side of the rack, and a transmission shaft is rotatably connected on one side of the support. The transmission shaft and the reciprocating screw rod are both provided with bevel gears connected with each other. The transmission shaft and the rotating shaft are both provided with pulleys, and a belt is sleeved on the two pulleys.

[0016] Further, the collecting box is located directly below the hollow conveying belt, and a handle is fixed on one side of the collecting box.

[0017] As a preferred embodiment, the length of the reciprocating screw rod is consistent with the length of the sliding groove.

[0018] As a preferred embodiment, the support is in the shape of L, and the angle between the support and the rack is a right angle.

[0019] As a preferred embodiment, a support plate is fixed on one side of the rack, and the installation frame is fixed on one side of the support plate.

[0020] As a preferred embodiment, the length of the toothed plate is consistent with the length of the reciprocating screw rod, and the two sides of the sliding groove are in the shape of a semicircle.

[0021] As a preferred implementation, the cross section of the mounting frame is concave, and the angle between the mounting frame and the rack is a right angle.

[0022] As a preferred implementation, the water pipe is inclined to the mounting frame, and the spray plate is located directly above the hollow conveyor belt.

[0023] Compared with the prior art, the flavor abalone low-temperature shaping device has at least the following beneficial effects:

[0024] (1) The cooling and shaping unit is used to ensure the quality and taste of abalone during processing. The high-efficiency cooling and shaping unit is used to rapidly reduce the temperature of abalone. The cooling fan and the refrigerator are combined to cool the surrounding air. In this way, the ambient temperature of the area where the hollow conveyor belt is located can be effectively reduced, and a suitable cooling environment for abalone is provided.

[0025] (2) The cleaning unit is linked with the rotating shaft to drive the brush roller to move in parallel, so that it rotates during movement. The residual residues on the hollow conveyor belt are thoroughly cleaned. This not only ensures that the hygiene conditions meet the requirements when the device is used next time, but also significantly saves labor for the workers, greatly improves the work efficiency, and makes the entire cleaning process more time-saving and labor-saving. BRIEF DESCRIPTION OF DRAWINGS

[0026] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0027] Figure 2 It is a schematic diagram of the back view structure of the utility model;

[0028] Figure 3 It is a schematic diagram of the side view structure of the utility model;

[0029] Figure 4 It is a schematic diagram of the top view structure of the utility model;

[0030] Figure 5 It is Figure 4 It is an enlarged schematic diagram of the A area structure of the utility model;

[0031] Figure 6 It is a schematic diagram of the mounting plate and the sliding groove structure of the utility model.

[0032] In the figure: 1, rack; 2, mounting frame; 3, rotating shaft; 4, hollow conveying belt; 5, cooling and shaping unit; 51, mounting groove a; 52, air cooler; 53, mounting groove b; 54, refrigerator; 55, water pipe; 56, spraying disc; 6, additional mounting frame; 7, cleaning unit; 71, mounting plate; 72, brush roller; 73, sliding groove; 74, collection box; 75, straight gear; 76, toothed plate; 77, bearing seat; 78, reciprocating screw rod; 79, screw sleeve; 710, support; 711, transmission shaft; 712, bevel gear; 713, pulley; 714, belt; 8, servo motor; 9, handle; 10, support plate. DETAILED DESCRIPTION

[0033] The utility model will be further described below in combination with examples.

[0034] Please refer to Figures 1-6 , the utility model provides a flavor abalone low temperature shaping device, including the mounting frame 2 of rack 1 top fixed, the cross section of mounting frame 2 presents concave type state setting, and the included angle between mounting frame 2 and rack 1 is right angle state, still including rotating shaft 3, rotating shaft 3 is provided with two, rotating shaft 3 is connected with one side of rack 1 rotation, and rotating shaft 3 is sleeved with hollow conveying belt 4, and hollow conveying belt 4 is sleeved on the surface of two rotating shafts 3, is used for conveying abalone through hollow conveying belt 4, and the one side of mounting frame 2 is provided with cooling and shaping unit 5, and is used for the cooling and shaping of abalone through cooling and shaping unit 5;

[0035] Additional mounting frame 6, additional mounting frame 6 is fixed in one side of rack 1, and the side wall of one side of rack 1 is fixed with support plate 10, and one side of additional mounting frame 6 is fixed with one side of support plate 10, and one side of additional mounting frame 6 is provided with cleaning unit 7, and is used for cleaning hollow conveying belt 4 through cleaning unit 7, and one side of rack 1 is fixed with servo motor 8, and one end of the output shaft of servo motor 8 is fixed with rotating shaft 3.

[0036] Further as Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 And Figure 6 It is worth noting that cooling and shaping unit 5 includes mounting groove a 51, and mounting groove a 51 is opened in one side of mounting frame 2, and air cooler 52 is fixed in mounting groove a 51, and air cooler 52 is provided with two, and two air coolers 52 are arranged on both sides of refrigerator 54, so that the cooling effect of abalone is significantly improved, and air cooler 52 is located directly above hollow conveying belt 4, and cold air is blown through air cooler 52 for rapid cooling of abalone;

[0037] The installation groove b53 is arranged on one side of the installation frame 2, the refrigerating device 54 is fixed on the installation groove b53, the water supply pipe 55 is fixed on one side of the installation frame 2, one end of the water supply pipe 55 is fixed with the spray disc 56, and the hollow conveying belt 4 is washed by the water supply pipe 55 and the spray disc 56.

[0038] It should be noted that the high-efficiency cooling and shaping unit 5 is used to rapidly reduce the temperature of the abalones, including the air cooler 52 and the refrigerating device 54, so as to ensure the quality and taste of the abalones in the processing process. Through this way, the ambient temperature of the area where the hollow conveying belt 4 is located can be effectively reduced, and a suitable cooling environment is provided for the abalones.

[0039] Further as shown in Figure 2 、 Figure 3 、 Figure 5 and Figure 6 , it should be noted that the cleaning unit 7 includes the installation plate 71, the installation plate 71 is fixed on one side of the rack 1, the hollow conveying belt 4 is provided with the brush roller 72 on one side, the installation plate 71 is provided with the sliding groove 73 for sliding the brush roller 72 on one side, the collecting box 74 is slidably arranged in the installation frame 6, the collecting box 74 is located directly below the hollow conveying belt 4, and the handle 9 is fixed on one side of the collecting box 74;

[0040] The spur gear 75 is fixed on one end of the brush roller 72, and the toothed plate 76 is fixed on one side of the installation plate 71 and engaged with the spur gear 75;

[0041] The bearing seat 77 is fixed on one side of the installation plate 71, the reciprocating screw rod 78 is rotatably connected in the bearing seat 77, the length of the reciprocating screw rod 78 is consistent with the length of the sliding groove 73, the screw sleeve 79 is threadedly connected to the outer thread of the reciprocating screw rod 78, one end of the brush roller 72 is rotatably connected to the screw sleeve 79, the bracket 710 is fixed on one side of the rack 1, the transmission shaft 711 is rotatably connected on one side of the bracket 710, the bracket 710 is arranged in an L shape, and the bracket 710 and the rack 1 are arranged at a right angle, the bevel gears 712 are arranged between the transmission shaft 711 and the reciprocating screw rod 78 and are rotatably connected, the pulleys 713 are arranged between the transmission shaft 711 and the rotating shaft 3, and the belt 714 is sleeved between the two pulleys 713;

[0042] It should be noted that the support 710 is arranged in an L shape, and the angle between the support 710 and the rack 1 is arranged at a right angle. Through the shape of the support 710, the support and bearing effect of the transmission shaft 711 can be greatly improved, and the transmission shaft 711 can be kept in a relatively stable state during operation. The cleaning unit 7 is linked with the rotating shaft 3, and the brush roller 72 is driven to move in parallel, so that it rotates during movement. The residual residues on the hollow conveying belt 4 are thoroughly cleaned. Not only can the sanitary conditions meet the requirements during the next use of the device, but also the cleaning method can significantly save relatively more labor power for the workers, greatly improving the work efficiency and making the entire cleaning process more time-saving and labor-saving.

[0043] The present scheme has the following working process: when the technical personnel uses the device, the flavor abalone needs to be shaped and processed according to the following principle:

[0044] Firstly, the abalones are input to the hollow conveying belt 4, and the rotating shaft 3 is driven to rotate synchronously by the servo motor 8, and then the hollow conveying belt 4 is driven to rotate, and then the abalones are evenly laid under the cooling and shaping unit;

[0045] Secondly, the abalones are cooled and shaped, cold air is generated by the air cooler 52, and the cold air is blown to the abalones on the hollow conveying belt 4 to quickly cool the abalones. At the same time, the refrigeration device 54 is driven to regulate and cool the temperature of the abalones. The cold air cooler 52 and the refrigeration device 54 are continuously used to cool the abalones at low temperature, so as to achieve the shaping purpose;

[0046] Then, after the low-temperature shaping of the abalones is completed, the rotating shaft 3 is driven to rotate synchronously by the servo motor 8, and the hollow conveying belt 4 is driven to rotate, and then the completely shaped abalones are conveyed to the next processing procedure for processing;

[0047] Finally, when the hollow conveying belt 4 needs to be cleaned, the water source is input to the spray disc 56 from the water inlet pipe 55 through the water inlet pipe 55, so as to flush the hollow conveying belt 4, and the hollow conveying belt 4 is driven to rotate by the servo motor 8. The transmission shaft 711 is driven to rotate synchronously by the belt wheel 713 and the belt 714, and the bevel gear 712 is driven to rotate by the meshing transmission action, and the brush roller 72 is driven to move reciprocally in the sliding groove 73 by the screw transmission action between the reciprocating screw rod 78 and the sleeve 79. The brush roller 72 rotates during translation by the meshing transmission action between the spur gear 75 and the toothed plate 76. The brush roller 72 is continuously cleaned by the brush roller 72, so as to achieve the cleaning purpose of the hollow conveying belt 4.

[0048] The cold air blower 52, the refrigerator 54 and the servo motor 8 can be purchased in the market, and the cold air blower 52, the refrigerator 54 and the servo motor 8 are all provided with power supply, which belongs to mature technology in the field and has been fully disclosed, so the description is not repeated here.

Claims

1. A low-temperature shaping device for flavored abalone, comprising a mounting frame (2) fixed on the top of a frame (1), characterized in that: Also includes A rotating shaft (3) is rotatably connected to one side of the frame (1); a hollow conveyor belt (4) is connected to the outer surface of the rotating shaft (3); the hollow conveyor belt (4) is used to transport abalone; a cooling and shaping unit (5) is provided on one side of the mounting frame (2); the cooling and shaping unit (5) is used to cool and shape the abalone; An installation frame (6) is fixed to one side of the frame (1). A cleaning unit (7) is provided on one side of the installation frame (6). The cleaning unit (7) is used to clean the hollow conveyor belt (4). A servo motor (8) is fixed to one side of the frame (1). One end of the output shaft of the servo motor (8) is fixed to the rotating shaft (3).

2. The flavored abalone low-temperature shaping device according to claim 1, characterized in that: The cooling and shaping unit (5) comprises The mounting groove a (51) is provided on one side of the mounting frame (2). An air cooler (52) is fixed in the mounting groove a (51). The air cooler (52) is located just above the hollow conveyor belt (4). Cold air is blown by the air cooler (52) to quickly cool the abalone. The mounting groove b (53) is opened on one side of the mounting frame (2), a refrigerator (54) is fixed on the mounting groove b (53), a water pipe (55) is fixed on one side of the mounting frame (2), and a spray plate (56) is fixed on one end of the water pipe (55).

3. The flavored abalone low-temperature shaping device according to claim 2, characterized in that: The cleaning unit (7) comprises A mounting plate (71) is fixed to one side of the frame (1), a brush roller (72) is provided on one side of the hollow conveyor belt (4), a chute (73) for sliding the brush roller (72) is provided on one side of the mounting plate (71), and a collection box (74) is slidably penetrated in the mounting frame (6); A spur gear (75) is fixed to one end of the brush roller (72), and a toothed plate (76) meshing with the spur gear (75) is fixed to one side of the mounting plate (71); A bearing seat (77) is fixed to one side of the mounting plate (71); a reciprocating screw rod (78) is rotatably connected in the bearing seat (77); a threaded sleeve (79) is threadedly connected to the external thread of the reciprocating screw rod (78); one end of the brush roller (72) is rotatably connected to the threaded sleeve (79); a bracket (710) is fixed to one side of the frame (1); a transmission shaft (711) is rotatably connected to one side of the bracket (710); a bevel gear (712) meshingly connected is provided between the transmission shaft (711) and the reciprocating screw rod (78); a pulley (713) is provided between the transmission shaft (711) and the rotating shaft (3); and a belt (714) is sleeved between the two pulleys (713).

4. The flavored abalone low-temperature shaping device according to claim 3, characterized in that: The collecting box (74) is located directly below the hollow conveyor belt (4), and a handle (9) is fixed on one side of the collecting box (74).

5. The flavored abalone low-temperature shaping device according to claim 4, characterized in that: The length of the reciprocating screw (78) is consistent with the length of the chute (73).

6. The flavored abalone low-temperature shaping device according to claim 5, characterized in that: The cross section of the bracket (710) is arranged in an L-shape, and the angle between the bracket (710) and the frame (1) is arranged in a right angle.

7. The flavored abalone low-temperature shaping device according to claim 6, characterized in that: A support plate (10) is fixed to a side wall of one side of the frame (1), and one side of the mounting frame (6) is fixed to one side of the support plate (10).

8. The flavored abalone low-temperature shaping device according to claim 7, characterized in that: The length of the toothed plate (76) is consistent with the length of the reciprocating screw (78), and both sides of the slide groove (73) are arranged in a semicircular shape.

9. The flavored abalone low-temperature shaping device according to claim 8, characterized in that: The cross section of the installation frame (2) is concave, and the angle between the installation frame (2) and the frame (1) is right-angled.

10. The flavored abalone low-temperature shaping device according to claim 9, characterized in that: The water delivery pipe (55) and the installation frame (2) are arranged in an inclined distribution, and the spray plate (56) is located directly above the hollow conveyor belt (4).

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