Material stirring kettle with photoelectric sensing device

By installing a photoelectric sensing device on the mixing kettle to control the liquid spraying and air blowing devices, the problems of uneven spraying of additives and particle accumulation on the cross arm were solved, and uniform spraying and mixing of additives were achieved, thereby improving product performance.

CN223439719UActive Publication Date: 2025-10-17JA SOLAR (DONGHAI) NEW MATERIALS TECH CO LTD
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Patent Information

Application Number
CN202422447812.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-10
Publication Date
2025-10-17
Estimated Expiration
2034-10-10

AI Technical Summary

Technical Problem

In the existing mixing kettle, the additive is sprayed unevenly during the mixing process, resulting in waste, and particles accumulate on the cross arm, causing uneven mixing and affecting product performance.

Method used

A photoelectric sensing device is installed on the cover of the mixing kettle. The photoelectric sensor senses the position of the cross arm, controls the spray device to pause spraying the additive, and uses the air blowing device to blow away the accumulated particles when the cross arm passes by, so as to achieve uniform spraying and remove the deposits.

Benefits of technology

It effectively avoids the waste and uneven spraying of additives, improves product performance, ensures the uniform mixing of additives, and improves product quality.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model relates to the field of stirring kettles, in particular to a stirring kettle with a photoelectric sensing device, which comprises a conical barrel, a cross arm and a stirring shaft are arranged in the barrel, a cover plate is arranged at the top of the barrel, a door and a liquid spraying port are arranged on the cover plate, a liquid spraying device is connected to the liquid spraying port, and a revolution motor and a rotation motor are arranged on the cover plate. The device further comprises a control device, a photoelectric sensing device and an air blowing device, the control device is connected with the photoelectric sensing device, the liquid spraying device and the air blowing device, the photoelectric sensing device is arranged on the cover plate, and when the photoelectric sensing device senses that the transverse arm rotates to the position below the transverse arm, the control device controls the liquid spraying device to stop spraying liquid and controls the air blowing device to start blowing. The utility model has the following beneficial effects: waste of auxiliaries and non-uniform liquid spraying are avoided, and the product performance is improved; and meanwhile, the particles accumulated on the cross arm during reverse extraction are blown off, so that the particles are mixed more uniformly, and the product performance is favorably improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the field of mixing kettle, especially mixing kettle with photoelectric induction device. BACKGROUND

[0002] Mixing kettle is a kind of commonly used industrial machinery, mainly used for mixing and stirring materials. There are many types of mixing kettle, and double helix conical mixer is one of them. The machine is mainly composed of transmission system, two inclined stirring shafts, cross arms, cylinder, discharge valve and the like. Two working screws are parallel to the generatrix of the conical cylinder, symmetrically distributed on both sides of the center line of the cone, and intersect at the bottom of the cone, connected with the center pull rod. The upper parts of the two stirring shafts are connected with the cross arms extending from the center to both sides respectively, forming a mechanically symmetrical and balanced inverted triangular structure.

[0003] The stirring shafts will revolve and rotate during stirring and back-pumping. The revolution of the stirring shaft is driven by the upper cross arm by the revolution motor, and the rotation of the stirring shaft is driven by the transmission system by the rotation motor.

[0004] Some existing mixing kettle needs to be provided with a feeding port and a liquid spraying port on the top, and the additives are added through the liquid spraying port while stirring. However, during the stirring process, the sprayed additives will be sprayed onto the cross arm, causing waste of additives, uneven spraying of liquid and affecting product performance. Moreover, during the back-pumping process, particles will accumulate on the cross arm, causing uneven mixing of additive particles and affecting product performance. CONTENT OF THE UTILITY MODEL

[0005] The utility model aims to provide a mixing kettle with photoelectric induction device, which solves the problem of attachment of additives and particles on the cross arm during spraying and back-pumping.

[0006] The above technical purpose of the utility model is realized by the following technical scheme: the mixing kettle with photoelectric induction device includes a conical cylinder, a cross arm and a stirring shaft arranged in the cylinder, a cover plate arranged on the top of the cylinder, a door body and a liquid spraying port arranged on the cover plate, a liquid spraying device connected to the liquid spraying port, a revolution motor and a rotation motor arranged on the cover plate, and a control device, a photoelectric induction device and a blowing device. The control device is connected with the photoelectric induction device, the liquid spraying device and the blowing device. The photoelectric induction device is arranged on the cover plate. When the cross arm rotates to below the photoelectric induction device, the control device controls the liquid spraying device to pause spraying and controls the blowing device to start blowing.

[0007] Preferably, the blowing device is provided with a plurality of blowing nozzles along the radial direction of the cover plate.

[0008] Preferably, the photoelectric induction device is a photoelectric sensor.

[0009] Preferably, the blowing device is a blowing nozzle, and the blowing nozzle is connected with a positive pressure gas source.

[0010] Preferably, a vertical stirring shaft is arranged in the center of the barrel.

[0011] Preferably, a first hopper and a second hopper are arranged at the bottom of the barrel, and the first hopper and the second hopper are connected to the barrel through a first feeding pipe and a second feeding pipe, respectively.

[0012] In summary, the present application has the following advantages:

[0013] When the cross arm rotates to below the photoelectric sensing device, the photoelectric sensing device senses the position of the cross arm and transmits a signal to the control device, and the control device controls the liquid spraying device to pause spraying, so as to avoid the cross arm being sprayed with the auxiliary agent when passing through the liquid spraying port, avoid waste of the auxiliary agent and uneven spraying, and improve product performance; meanwhile, the controller also controls the air blowing device to start blowing, and when the cross arm passes below the air blowing device, the air blowing device blows the upper surface of the cross arm to blow off the particles accumulated on the cross arm during back suction, so that the mixing of the particles is more uniform, which helps to improve product performance. BRIEF DESCRIPTION OF DRAWINGS

[0014] Figure 1 is a structural schematic diagram of an embodiment;

[0015] Figure 2 is a schematic diagram of the positional relationship of three stirring shafts in the embodiment;

[0016] Figure 3 is Figure 1 is an enlarged schematic diagram of part A in the embodiment;

[0017] Figure 4 is a top view of the cover body in the embodiment.

[0018] In the drawings, 1 is a barrel; 11 is a cross arm; 12 is a stirring shaft; 13 is a cover plate; 14 is a revolving motor; 15 is a rotating motor; 2 is a door body; 21 is a liquid spraying port; 22 is an air blowing device; 23 is a photoelectric sensing device; 24 is a first hopper; 25 is a second hopper; 26 is a first feeding pipe; 27 is a second feeding pipe; 28 is a first valve; and 29 is a second valve. DETAILED DESCRIPTION

[0019] The present application will be further described in detail below with reference to the drawings.

[0020] The present embodiment is merely an explanation of the present application, and is not a limitation of the present application. Those skilled in the art can make modifications to the present embodiment without creative contribution after reading the present specification, but as long as the modifications are within the scope of the claims of the present application, they are protected by the patent law.

[0021] Embodiment:

[0022] As Figure 1 - Figure 4 shown, the mixing kettle in the embodiment includes a conical cylinder 1, which is provided with a cross arm 11 and stirring shafts 12. The number of stirring shafts 12 is three, which are respectively connected to both ends of the cross arm 11 and the middle of the cross arm 11. The stirring shafts 12 at both ends of the cross arm 11 are arranged along the side of the cylinder 1, and the stirring shaft 12 in the middle of the cross arm 11 is arranged vertically. A cover plate 13 is arranged at the top of the cylinder 1, and the cover plate 13 is provided with a revolution motor 14 and a rotation motor 15. The revolution motor 14 and the rotation motor 15 drive the stirring shafts 12 to revolve and rotate respectively through a transmission system.

[0023] The cover plate 13 has a door body 2 and a liquid spraying port 21. The door body 2 is below a feeding port for adding materials to be stirred. The liquid spraying port 21 is used for adding an additive, and a liquid spraying device (not shown in the figure) is connected at the liquid spraying port 21 for spraying the additive towards the inside of the liquid spraying port 21. A plurality of air blowing devices 22 are installed on the cover plate 13 along the radial direction thereof, and the number of air blowing devices 22 is four in the embodiment. The air blowing device 22 is an air blowing nozzle, which is connected with a positive pressure gas source such as an air pump. The air blowing device 22 is arranged downwardly for blowing and purging downwardly. A photoelectric sensing device 23 is also installed on the cover plate 13, which is a photoelectric sensor and is arranged downwardly. When the cross arm 11 passes below the photoelectric sensing device 23, the photoelectric sensing device 23 sends a signal.

[0024] The photoelectric sensing device 23, the liquid spraying device and the air blowing device 22 are connected with a control device. When the cross arm 11 passes below the photoelectric sensing device 23, the control device controls the liquid spraying device to pause spraying and controls the air blowing device 22 to start blowing for a period of time.

[0025] The bottom of the cylinder 1 is provided with a bin 1 24 and a bin 2 25, which are respectively connected with the cylinder 1 through a feeding pipe 1 26 and a feeding pipe 2 27. The feeding pipe 1 26 and the feeding pipe 2 27 are respectively provided with a valve 1 28 and a valve 2 29.

[0026] Method for use:

[0027] As Figure 4As shown, the cross arm 11 rotates clockwise in the figure, and first passes under the photoelectric sensing device 23 when rotating. The photoelectric sensing device 23 senses the passage of the cross arm 11 and sends an electrical signal to the control device. The control device controls the liquid spraying device to pause the liquid spraying and the air blowing device 22 to start blowing. When the cross arm 11 leaves the bottom of the liquid spraying port 21, the liquid spraying device resumes the liquid spraying; when the cross arm 11 leaves the bottom of the air blowing device 22, the air blowing device 22 stops blowing. It should be noted that the positions of the photoelectric sensing device 23, the liquid spraying port 21, and the air blowing device 22 on the cover plate 13 are arranged in sequence along the rotation direction of the cross arm 11, so that when the cross arm 11 rotates, it passes through the photoelectric sensing device 23, the liquid spraying port 21 and the air blowing device 22 in sequence. The duration of the suspension of the liquid spraying and the duration of the blowing are controlled by the timing unit in the control device, which belongs to the existing technology and will not be described in detail.

Claims

1. A mixing kettle with a photoelectric sensing device, comprising a conical cylinder (1), a cross arm (11) and a stirring shaft (12) provided in the cylinder (1), a cover plate (13) provided on the top of the cylinder (1), a door (2) and a liquid spraying port (21) provided on the cover plate (13), the liquid spraying port (21) being connected to a liquid spraying device, a revolution motor (14) and a rotation motor (15) provided on the cover plate (13), characterized in that: The invention also includes a control device, a photoelectric sensing device (23), and an air blowing device (22). The control device is connected with the photoelectric sensing device (23), the liquid spraying device, and the air blowing device (22). The photoelectric sensing device (23) is arranged on the cover plate (13). When the photoelectric sensing device (23) senses that the cross arm (11) rotates to the bottom thereof, the control device controls the liquid spraying device to suspend liquid spraying and controls the air blowing device (22) to start air blowing.

2. The mixing kettle with a photoelectric sensing device according to claim 1, characterized in that: A plurality of air blowing devices (22) are arranged along the radial direction of the cover body.

3. The mixing kettle with a photoelectric sensing device according to claim 1, characterized in that: The photoelectric sensing device (23) is a photoelectric sensor.

4. The mixing kettle with a photoelectric sensing device according to claim 1, characterized in that: The air blowing device (22) is an air blowing nozzle, which is connected to a positive pressure air source.

5. The mixing kettle with a photoelectric sensing device according to claim 1, characterized in that: A vertical stirring shaft (12) is arranged in the center of the cylinder (1).

6. The mixing kettle with a photoelectric sensing device according to claim 1, characterized in that: A first silo (24) and a second silo (25) are provided at the bottom of the cylinder (1). The first silo (24) and the second silo (25) are connected to the cylinder (1) through a first delivery pipe (26) and a second delivery pipe (27), respectively. A first valve (28) and a second valve (29) are provided on the first delivery pipe (26) and the second delivery pipe (27), respectively.