LED (light-emitting diode) dispensing and surface-mounting device
By adopting a liftable base plate and bracket design in the LED dispensing and patch device, combined with the structure of the pressing rope and bowl cup, the problem of broken pressure plate separators is solved, and a dispensing effect with high flatness and low scrap rate is achieved.
Patent Information
- Application Number
- CN202422751928.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-12
- Publication Date
- 2025-10-17
- Estimated Expiration
- 2034-11-12
AI Technical Summary
In the prior art, the separator strips of the pressing plate are easily broken during the gluing process of SMD LED packaging, causing glue to adhere to the pressing plate, affecting the gluing flatness and yield, and increasing the scrap rate of the pressing plate.
An LED dispensing and patching device is designed, which adopts a liftable base plate and bracket. The bracket is provided with a bowl and a pressure plate, and an avoidance groove and a pressing rope are provided on the pressure plate. The pressing rope is pressed onto the surface of the bracket through the gap between the bowl and the cup to ensure the flatness of the bracket. The pressing rope can be removed and replaced to reduce the scrapping of the pressure plate.
The smoothness of dispensing is improved, the scrap rate of the pressing plate is reduced, and the efficiency and yield of dispensing are improved.
Smart Images

Figure CN223440300U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to LED display technical field, concretely relates to a LED dispensing patch device. BACKGROUND
[0002] With the wide application of display screen technology, the application scene is also diversified, and the application of the key component LED display device of the display screen becomes more and important, with the development of patch LED technology, patch LED packaging device is applied more and more widely in the field of illumination, and the packaging technology has important influence on its performance and reliability.
[0003] In the prior art, the dispensing process of the patch LED packaging is all according to the traditional dispensing press plate, the press plate is fixed on the dispensing machine, a plurality of integral partition strips are horizontally arranged in the avoiding slot in the press plate, and dispensing is carried out after the partition strips press the support, since the traditional press plate is hard and the height is not matched with the operation of the machine, the partition strips in the press plate are easy to be broken, the glue is easy to adhere to the press plate, the dispensing flatness is insufficient, and there is much glue when dispensing, finally the yield and efficiency of dispensing are lowered, and the press plate scrap rate is greatly increased after the replacement of the broken partition strips. UTILITY MODEL CONTENT
[0004] Therefore, the utility model aims at providing a LED dispensing patch device to solve the problems in the prior art.
[0005] The utility model provides a LED dispensing patch device, including liftable bottom plate, support, press plate, dispensing head, the support is placed on the bottom plate, a plurality of bowl cups to be dispensed are arranged on the support, and the gap is formed between a plurality of bowl cups, a plurality of avoiding slots compatible with the support are arranged on the press plate at equal intervals, the bottom plate is used to drive the support to lift in the area surrounded by the avoiding slot, a plurality of supports are symmetrically arranged on both ends of the press plate, and the pressing rope is arranged between the two symmetrically arranged supports, the pressing rope is pressed on the surface of the support through the gap, so that the support is flat when dispensing, and the dispensing head is arranged above the press plate and is used to dispense the bowl cup on the support.
[0006] The LED dispensing patch device has the advantages that the LED dispensing patch device is high in dispensing flatness, low in press plate scrap rate, and suitable for wide range of promotion.
[0007] Preferably, the bottom of the bottom plate is provided with a plurality of telescopic rods, and the bottom plate is lifted through the telescopic rods.
[0008] Preferably, the plurality of bowl cups on the support are arranged in two as a group in a horizontal direction, forming a plurality of rows of arrayed bowl cups, and the pressing rope is pressed on the surface of the support through the gap between two rows of arrayed bowl cups.
[0009] Preferably, the spacing between the two rows of arrayed bowl cups is greater than the spacing between two bowl cups in each row of arrayed bowl cups.
[0010] Preferably, a plurality of guide strips are arranged on the press plate, the guide strips are arranged between two adjacent avoiding grooves, and a guide hole matched with the pressing rope is arranged in the guide strip.
[0011] Preferably, the cross section of the guide strip is semicircular.
[0012] Preferably, a plurality of fixing holes are arranged on the press plate, and the press plate is fixed on the machine table through the fixing holes.
[0013] Preferably, the fixing hole comprises two through holes which are in communication with each other but have different inner diameters, and the press plate is fixed on the machine table through the bolt penetrating the through hole with smaller inner diameter.
[0014] Additional aspects and advantages of the present application will be given in part in the following description, become apparent from the following description, or be understood through practice of the present application. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1The LED dispensing patch device structural schematic diagram provided by the utility model provides;
[0016] Figure 2 The LED dispensing patch device explosion structural schematic diagram provided by the utility model provides;
[0017] Figure 3 For Figure 1 The structure schematic diagram of the middle support provides;
[0018] Figure 4 For Figure 3 The structure schematic diagram of the middle pressure plate provides.
[0019] Main element symbol explanation:
[0020] 10, bottom plate; 11, telescopic rod; 20, support; 21, bowl cup; 22, row array bowl cup; 30, pressure plate; 31, avoiding groove; 32, support; 33, pressing rope; 34, guide strip; 35, guide hole; 36, fixed hole.
[0021] The following specific embodiments will further illustrate the utility model in connection with the above-mentioned drawings. Specific embodiments
[0022] In order to facilitate understanding of the utility model, the utility model will be described more fully below with reference to the relevant drawings. The drawings show several embodiments of the utility model. However, the utility model can be realized in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the utility model more thorough and comprehensive.
[0023] It should be noted that when an element is referred to as "fixed to" another element, it can be directly on another element or there can be a middle element. When an element is referred to as "connected" to another element, it can be directly connected to another element or there can be a middle element. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only.
[0024] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which the utility model belongs. The terms used in the specification of the utility model herein are only for the purpose of describing specific embodiments and are not intended to limit the utility model. The term "and / or" used herein includes any and all combinations of one or more related listed items.
[0025] Example 1
[0026] As Figures 1 to 4As shown, the LED dispensing patch device provided by the embodiment comprises a liftable bottom plate 10, a support 20, a pressing plate 30, a dispensing head (not shown in the figure), the support 20 is arranged on the bottom plate 10, a plurality of bowl cups 21 to be dispensed are arranged in an array on the support 20, the plurality of bowl cups 21 are arranged at intervals, a plurality of avoiding grooves 31 adapted to the support 20 are arranged at equal intervals on the pressing plate 30, the bottom plate 10 is used to drive the support 20 to lift and lower in the area surrounded by the avoiding grooves 31, a plurality of supports 32 are symmetrically arranged at the two ends of the pressing plate 30, a pressing rope 33 is arranged between the two symmetrically arranged supports 32, the pressing rope 33 is pressed on the surface of the support 20 through the gap between the bowl cups 21, so that the support 20 is flat during dispensing, and the dispensing head is arranged above the pressing plate 30 and is used to dispense the bowl cup on the support lifted into the avoiding groove 31.
[0027] Specifically, in the embodiment, the dispensing head is arranged on the machine table and can move freely on the machine table, the bottom plate 10 is arranged below the dispensing head, and the pressing plate 30 is also fixed on the machine table. The avoiding grooves 31 arranged on the pressing plate 30 are coaxial with the bottom plate 10. Optionally, in the embodiment, four avoiding grooves 31 are arranged on the pressing plate 30, as shown in Figure 1 As shown, for the convenience of description, only the case of arranging the support in one avoiding groove is described, and the processes of the other three avoiding grooves are similar, which will not be described here. The support 20 can slide in the vertical direction along the pressing plate 30 to the bottom plate 10, as shown in Figure 1 The support 20 is lifted to the avoiding groove 31 through the lifting action of the bottom plate 10 and then is dispensed, and then the support 20 is lowered and slides out of the bottom plate 10.
[0028] The supports 32 are symmetrically arranged at the two ends of the pressing plate 30, the pressing rope 33 is arranged between the two symmetrically arranged supports 32, the pressing rope 33 gradually approaches the support 20 during the lifting of the bottom plate 10, and the pressing rope 33 is in contact with the surface of the support 20 after passing through the gap between the bowl cups 21, so that the support 20 is pressed during dispensing. Compared with the existing integral isolation strip, the contact between the pressing rope 33 and the support 20 is more fitted, and the flatness is ensured. In the embodiment, the pressing rope can be arranged in multiple to press multiple positions of the support 20, so that the flatness between the support 20 and the pressing plate 30 is improved. Further, the two ends of the pressing rope 33 are detachably connected with the supports 32 on the two sides of the pressing plate, so that the pressing rope can be replaced when it is broken, and the scrapping rate of the pressing plate is reduced.
[0029] Optionally, a plurality of telescopic rods 11 are arranged at the bottom of the bottom plate 10, and the bottom plate 10 is lifted and lowered through the telescopic rods 11. Further, as shown in Figure 3As shown, the several bowls on the support 20 are arranged in groups of two in the lateral direction, forming several rows of arrayed bowls 22, and the pressing ropes 33 are pressed against the surface of the support through the gaps between the two rows of arrayed bowls 22. That is, in the embodiment, two bowls are arranged in a group in the lateral direction of the support 20 at equal intervals, forming a row of arrayed bowls 22, and then several rows of arrayed bowls 22 are arranged in the vertical direction of the support 20 at equal intervals, so that the bowls 21 are arranged in an array on the support 20; alternatively, gaps are left between the bowls arranged in groups of two, and gaps are also left between the bowls arranged in groups in the lateral direction; in the vertically arranged bowls, the distance between the two rows of arrayed bowls is greater than the distance between the two bowls in each row of arrayed bowls; that is, the distance between the two rows of arrayed bowls 22 is greater, and the pressing ropes are located between the gaps of the two rows of arrayed bowls 22, preventing the pressing ropes from colliding with the bowls during the lifting of the support 20.
[0030] Alternatively, in the embodiment, the pressing plate 30 is provided with several guide strips 34, which are arranged between adjacent two avoiding grooves 31, and the guide strips 34 are provided with guide holes 35 matched with the pressing ropes 33. Specifically, as shown in the figure, Figure 4 As shown, the guide strips 34 are arranged on the ribs between the adjacent two avoiding grooves 31, one end of the pressing rope 33 is fixed to one side of the support of the pressing plate 30, then passes through the corresponding guide holes 35 of the guide strips 34 in sequence, and is fixed to the support on the other side; the arrangement of the guide strips 34 can reduce the deformation of the pressing rope 33 during contact with the support; in some alternative embodiments, the guide strips 34 can also be replaced by supports, which will not be described here; further, the guide strips 34 are circular guide strips.
[0031] Alternatively, in the embodiment, the pressing plate 30 is further provided with several fixing holes 36, and the pressing plate 30 is fixed to the machine table through the fixing holes 36. Further, the fixing holes 36 include two through holes that are connected but have different inner diameters, and the pressing plate 30 is fixed to the machine table by the bolts passing through the through hole with the smaller inner diameter; by arranging two through holes that are connected but have different inner diameters, the pre-fixing and installation of the bolts are facilitated.
[0032] In summary, the LED dispensing patch device provided by the application comprises a liftable bottom plate 10, a support 20, a pressing plate 30 and a dispensing head. The support 20 is arranged on the bottom plate 10, and a plurality of bowl cups 21 to be dispensed are arranged in an array on the support 20. The plurality of bowl cups 21 are arranged at intervals. A plurality of avoiding grooves 31 adapted to the support 20 are arranged at equal intervals on the pressing plate 30. The bottom plate 10 is used to drive the support 20 to lift in the area surrounded by the avoiding grooves 31. The liftable bottom plate can drive the support 20 to lift, so as to facilitate the transfer of the support 20. A plurality of supports 32 are symmetrically arranged at the two ends of the pressing plate 30. A pressing rope 33 is arranged between the two symmetrically arranged supports 32. The pressing rope 33 is pressed on the surface of the support 20 through the gap of the bowl cup 21, so that the support 20 is flat during dispensing. The pressing rope 33 is more closely contacted with the support 20, so as to ensure the flatness. The pressing rope 33 is arranged at the gap position of the bowl cup 21, so as to prevent the pressing rope from colliding with the bowl cup during the lifting of the support 20. The two ends of the pressing rope 33 are detachably connected with the supports 32 on the two sides of the pressing plate. When the pressing rope is broken, it can be detached and replaced, so as to reduce the scrappage rate of the pressing plate. The dispensing head is arranged above the pressing plate 30 and is used to dispense the bowl cup on the support lifted into the avoiding groove 31. The LED dispensing patch device provided by the application has high dispensing flatness, low pressing plate scrappage rate and is suitable for wide promotion.
[0033] It should be noted that the above implementation process is only for the purpose of illustrating the implementability of the application, but it does not mean that the LED dispensing patch device of the application only has the above implementation process. On the contrary, as long as the LED dispensing patch device of the application can be implemented, it can be included in the feasible implementation scheme of the application.
[0034] In the description of the present specification, the description of the terms "one embodiment", "some embodiments", "example", "specific example" or "some examples" means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present application. In the present specification, the illustrative description of the above terms does not necessarily mean the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0035] The above-described embodiments only express several implementation manners of the present application, and the description is relatively specific and detailed, but it should not be understood as a limitation on the patent scope of the present application. It should be noted that, for ordinary skilled persons in the art, without departing from the concept of the present application, a number of modifications and improvements can be made, which are all within the protection scope of the present application. Therefore, the protection scope of the present application patent should be subject to the appended claims.
Claims
1. An LED dispensing device, characterized in that: It includes a liftable base plate, a bracket, a pressure plate, and a dispensing head. The bracket is placed on the base plate. A plurality of bowls and cups to be glued are arranged in an array on the bracket, and gaps are formed between the bowls and cups. A plurality of avoidance grooves adapted to the bracket are provided on the pressure plate at equal intervals. The base plate is used to drive the bracket to rise and fall within the area enclosed by the avoidance grooves. A plurality of supports are symmetrically provided at both ends of the pressure plate, and a pressure rope is provided between the two symmetrically provided supports. The pressure rope is pressed onto the surface of the bracket through the gap to make the bracket flat during glue dispensing. The glue dispensing head is provided above the pressure plate and is used to glue the bowls and cups on the bracket.
2. The LED dispensing and patching device according to claim 1, characterized in that: A plurality of telescopic rods are provided at the bottom of the base plate, and the base plate is lifted and lowered by the telescopic rods.
3. The LED dispensing and patching device according to claim 1, characterized in that: The bowls and cups on the bracket are arranged in a group of two and arranged transversely to form a plurality of rows of array bowls and cups, and the pressure rope is pressed onto the bracket surface through the gap between the two rows of array bowls and cups.
4. The LED dispensing and patching device according to claim 3, characterized in that: The distance between two rows of arrayed bowls and cups is greater than the distance between two bowls and cups in each row of arrayed bowls and cups.
5. The LED dispensing and patching device according to claim 1, characterized in that: The pressure plate is provided with a plurality of guide bars, each of which is provided between two adjacent avoidance grooves, and each of which has a guide hole adapted to the pressure rope.
6. The LED dispensing and patching device according to claim 5, characterized in that: The cross section of the guide bar is semicircular.
7. The LED dispensing and patching device according to claim 1, characterized in that: The pressing plate is provided with a plurality of fixing holes, and the pressing plate is fixed on the machine platform through the fixing holes.
8. The LED dispensing and patching device according to claim 7, characterized in that: The fixing hole includes two through holes that are interconnected but have different inner diameters, and the pressing plate is fixed to the machine platform by bolts passing through the through hole with the smaller inner diameter.