Long spring curvature screening device
By designing a long spring curvature screening device and using a measuring instrument and a push-pull mechanism to automatically screen long springs, the problem of time-consuming and labor-intensive manual visual inspection was solved, and efficient and accurate curvature screening was achieved.
Patent Information
- Application Number
- CN202422744839.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-11
- Publication Date
- 2025-10-17
- Estimated Expiration
- 2034-11-11
AI Technical Summary
In the prior art, the screening of the curvature of long springs mainly relies on manual visual inspection, which is time-consuming and labor-intensive and has poor results, and is unable to efficiently screen out long springs with curvature exceeding the standard.
A long spring curvature screening device was designed. A measuring instrument was used to monitor the contour changes of the long spring in real time. Combined with a push-pull mechanism and a rotating plate, automatic screening was achieved. The long springs were screened in the V-shaped area formed by the conveyor belt and the rotating plate.
The automatic screening of the curvature of long springs is realized, the screening efficiency is improved, the accuracy and continuity of the screening are ensured, and the manual intervention is reduced.
Smart Images
Figure CN223440476U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to long spring production technical field, concretely relates to a long spring bending degree screening device. BACKGROUND
[0002] Spring is a kind of mechanical parts using elasticity to work, it is deformed under external force, and can restore original shape after removing external force.For the cylindrical compression spring of relatively long length, after the cold winding or hot winding of raw material, it needs to be tempered at low temperature to eliminate internal stress during winding, so that long spring can not be bent and deformed, or the bending and deformation degree is controlled within the qualified range, so that long spring can be delivered to customers for use, and after low-temperature tempering treatment, due to the existence of certain quality defects in raw material, part of long spring still has certain residual internal stress, so long spring will have different degrees of bending, if the bending degree of long spring exceeds the standard, it will affect the service life and use efficiency of long spring.For the factors that cannot be avoided in process, at present, only manual visual inspection can be used to screen long spring, which is time-consuming and laborious, and the effect is poor. SUMMARY
[0003] To solve the above technical problems, the utility model provides a long spring bending degree screening device, which measures the profile of long spring through a measuring instrument, cooperates with a push-pull mechanism and a rotating plate, and realizes automatic screening of different bending degrees of long spring.
[0004] The technical scheme of the utility model is as follows: a long spring bending degree screening device, which comprises a rack, a conveyor belt, a motor, a rotating plate, a push-pull mechanism and a measuring instrument, the rack is inclined towards the front, first and second mounting plates are arranged on the front and rear sides of the rack respectively, the conveyor belt and the rotating plate are connected between the first and second mounting plates respectively, corresponding arc-shaped grooves are arranged on the first and second mounting plates, one end of the rotating plate is rotatably connected between the first and second mounting plates, the other end of the rotating plate is slidably connected in the arc-shaped groove, the push-pull mechanism is connected to the rack, and the output end of the push-pull mechanism is hinged to the lower end of the rotating plate, the motor and the measuring instrument are connected to the side surface of the first mounting plate respectively, the output end of the motor is connected to the conveyor belt, and the output end of the measuring instrument penetrates through the first mounting plate, the measuring instrument and the push-pull mechanism are connected through signals, the conveyor belt and the rotating plate can form a V-shaped area, the measuring instrument faces the V-shaped area, and a notch corresponding to the V-shaped area is arranged on the second mounting plate.
[0005] Further, vertical protruding stripes are arranged on the surface of the rotating plate.
[0006] Further, the two ends of the stripes are lower than the middle, and the two ends of the stripes are tangent to the surface of the rotating plate.
[0007] Further, the push-pull mechanism comprises a cylinder, a sliding base and a supporting rod, the rack is provided with a guide rail, the lower end of the sliding base is provided with a guide groove, the guide rail and the guide groove are in sliding connection, the cylinder is fixedly connected to the rack at one end of the guide rail, the output end of the cylinder is connected with the side surface of the sliding base, one end of the supporting rod is hinged to the lower end of the rotating plate, and the other end of the supporting rod is hinged to the sliding base, and the measuring instrument is connected with the cylinder through a signal.
[0008] Further, the rack comprises a bottom plate, a supporting plate and a supporting plate, and a triangular structure is formed between the bottom plate, the supporting plate and the supporting plate, and the first mounting plate, the second mounting plate and the cylinder are respectively connected to the upper end of the supporting plate.
[0009] Further, one end of the supporting plate is hinged to the bottom plate, and the other end of the supporting plate is hinged to the supporting plate, the bottom plate is provided with a groove, and the supporting plate can be embedded in the groove.
[0010] Further, the upper end of the supporting plate is provided with a guide plate, the guide plate is located below the rotating plate, and the guide plate is arranged back to the cylinder.
[0011] Compared with the prior art, the friction force between the conveying belt and the long spring drives the long spring to rotate in the V-shaped area, the measuring instrument monitors the change of the profile of the long spring in real time, if the profile of the long spring exceeds the preset range of the measuring instrument, it indicates that the bending degree of the long spring exceeds the range, the rotating plate is pulled to rotate by the push-pull mechanism, the long spring falls to the lower area, and the screening function is realized. BRIEF DESCRIPTION OF DRAWINGS
[0012] In order to more clearly illustrate the technical scheme in the embodiments of the present application or the prior art, the drawings needed to be used in the following embodiment or prior art description will be briefly introduced. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creating labor.
[0013] Figure 1 It is a structural schematic view of the right view angle of the present application.
[0014] Figure 2 It is Figure 1 It is an enlarged view of A in the figure.
[0015] Figure 3 It is a structural schematic view of the left view angle of the present application.
[0016] Figure 4 It is a structural schematic view of the front view angle of the present application.
[0017] Wherein: 1, bottom plate; 101, groove; 2, supporting plate; 3, support plate; 301, guide rail; 4, second mounting plate; 5, first mounting plate; 6, arc-shaped groove; 7, air cylinder; 8, slide; 801, guide groove; 9, support rod; 10, rotating plate; 11, stripe; 12, conveying belt; 13, motor; 14, measuring instrument; 15, guide plate; 16, V-shaped area; 17, notch. DETAILED DESCRIPTION
[0018] In order to further illustrate the technical means and effects adopted by the utility model to achieve the predetermined purposes of the invention, the specific embodiments, structures, features and effects according to the utility model will be described in detail as follows in combination with the drawings and preferred embodiments.
[0019] As Figures 1-4As shown, a long spring bending degree screening device, comprising a rack, a conveying belt 12, a motor 13, a rotating plate 10, a push-pull mechanism and a measuring instrument 14, the rack is inclined forward, the first mounting plate 5 and the second mounting plate 4 are respectively arranged on the front and rear sides of the rack, the conveying belt 12 and the rotating plate 10 are respectively connected between the first mounting plate 5 and the second mounting plate 4, the first mounting plate 5 and the second mounting plate 4 are provided with corresponding arc-shaped grooves 6, one end of the rotating plate 10 is rotatably connected between the first mounting plate 5 and the second mounting plate 4, the other end of the rotating plate 10 is slidably connected in the arc-shaped groove 6, the push-pull mechanism is connected to the rack, the output end of the push-pull mechanism is hinged to the lower end of the rotating plate 10, the motor 13 and the measuring instrument 14 are respectively connected to the side surface of the first mounting plate 5, the output end of the motor 13 is connected to the conveying belt 12, the output end of the measuring instrument 14 penetrates through the first mounting plate 5, the measuring instrument 14 is signal-connected with the push-pull mechanism, the measuring instrument 14 adopts a real-time monitoring diameter measuring instrument 14, the conveying belt 12 and the rotating plate 10 can form a V-shaped area 16, the measuring instrument 14 faces the V-shaped area 16, the second mounting plate 4 is provided with a notch 17 corresponding to the V-shaped area 16; the long spring is placed in the V-shaped area 16 of the device and is held by the conveying belt 12 and the rotating plate 10, when the conveying belt 12 rotates, the friction between the conveying belt 12 and the long spring drives the long spring to rotate in the V-shaped area 16, and the measuring instrument 14 faces one end of the long spring, that is, the angle of view of the circular profile of the long spring, the change of the profile of the long spring is monitored in real time, if the profile of the long spring exceeds the preset range of the measuring instrument 14, it means that the bending degree of the long spring exceeds the range, at this time the push-pull mechanism pulls the rotating plate 10 to rotate, the long spring falls to the lower area to realize the screening function; if the profile of the long spring does not exceed the preset range when it rotates, under the action of the forward inclination of the rack, the long spring rotates and slides at the same time, and finally falls out of the notch 17 in front of the first mounting plate 5 of the V-shaped area 16; in order to ensure that the long spring can smoothly slide off the conveying belt 12 and the rotating plate 10, the surface of the rotating plate 10 is treated by polishing process, and the surface of the conveying belt 12 is hard rubber surface, which has small friction coefficient, can provide enough friction for the rotation of the long spring, and can also ensure that the long spring slides along the surface of the conveying belt 12 and the rotating plate 10 under its own gravity when it rotates, realizing continuous screening operation of the long spring.
[0020] In the above embodiment, the rotating plate 10 is provided with vertical protruding stripes 11 on the surface, and when the long spring rotates in the V-shaped area 16, the long spring is located above the stripes 11, and as the long spring rotates, the stripes 11 slide relative to the surface of the long spring until the long spring slides off the surface of the stripes 11, that is, quickly slides out of the V-shaped area 16; the existence of the stripes 11 ensures that the long spring has at least one complete rotation period, and the long spring is comprehensively detected and screened out, thereby ensuring the accuracy of screening.
[0021] The push-pull mechanism comprises a cylinder 7, a sliding seat 8 and a supporting rod 9, the rack is provided with a guide rail 301, the lower end of the sliding seat 8 is provided with a guide groove 801, the guide rail 301 and the guide groove 801 are in sliding connection, the cylinder 7 is fixedly connected to the rack at one end of the guide rail 301, the output end of the cylinder 7 is connected to the side surface of the sliding seat 8, one end of the supporting rod 9 is hinged to the lower end of the rotating plate 10, and the other end of the supporting rod 9 is hinged to the sliding seat 8, and the measuring instrument 14 is connected to the cylinder 7 through a signal; under the pushing and pulling action of the cylinder 7, the sliding seat 8 can slide left and right, and the supporting rod 9 hinged to the sliding seat 8 pushes and pulls the rotating plate 10 to realize the rotation of the rotating plate 10, and an opening and closing channel is formed below the V-shaped area 16 to hold the long spring or open the long spring to make it fall.
[0022] The rack comprises a bottom plate 1, a supporting plate 3 and a supporting plate 2, a triangular structure is formed between the bottom plate 1, the supporting plate 3 and the supporting plate 2, the first mounting plate 5, the second mounting plate 4 and the cylinder 7 are connected to the upper end of the supporting plate 3; the triangular structure ensures the stability of the rack and realizes the effect that the rack is inclined to the front. One end of the supporting plate 3 is hinged to the bottom plate 1, and the other end of the supporting plate 3 is hinged to the supporting plate 2, the bottom plate 1 is provided with a recess 101, and the supporting plate 2 can be embedded in the recess 101; the recess 101 is linearly arranged in multiple rows, and the supporting plate 2 can be embedded in different recesses 101 to realize different inclination angles of the rack, so that the device can seek a suitable angle to realize smooth rotation of the long spring and smooth sliding of the long spring when the detection is correct. The upper end of the supporting plate 3 is provided with a guide plate 15, the guide plate 15 is located below the rotating plate 10, the guide plate 15 is arranged opposite to the cylinder 7, and the guide plate 15 can guide the long spring directly screened out from the V-shaped area 16 to the outside of the rack, so as to avoid that the screened out long spring is accumulated in the rack, is stuck and affects the normal rotation of the rotating plate 10.
[0023] The working mode of the utility model is described as follows:
[0024] Before starting the screening operation of the long spring bending degree, the cylinder 7 rod of the cylinder 7 is pushed out, the opening and closing passage where the V-shaped area is located is closed, and the motor 13 is started to drive the conveying belt 12 to rotate. The long spring is placed in the V-shaped area 16 of the device, and the conveying belt 12 and the rotating plate 10 jointly support the long spring. Under the driving of the conveying belt 12, the long spring rotates in the V-shaped area 16. If the profile of the long spring exceeds the preset range of the measuring instrument 14, it means that the bending degree of the long spring exceeds the range. At this time, the cylinder 7 drives the rotating plate 10 to rotate, the opening and closing passage is opened, and the long spring falls to the lower area to realize the screening function. Then the cylinder 7 drives the rotating plate 10 to rotate and reset, and the opening and closing passage is closed. The next long spring bending degree detection can be performed. If the profile of the long spring does not exceed the preset range when the long spring rotates, under the action of the forward inclination of the rack, the long spring rotates and slides at the same time, and finally falls out of the gap 17 of the first mounting plate 5 in front of the V-shaped area 16 and is collected.
[0025] The device can automatically fill the long spring from above the rotating plate 10 to the V-shaped area 16 by adding an automatic filling device on one side of the rotating plate 10, so as to realize the automatic replenishment of the long spring. By linking the automatic filling device with the measuring instrument 14, the cylinder 7 and the motor 13 of the device, the automatic filling and screening operation of the long spring is realized, and the screening efficiency is greatly improved.
[0026] The above embodiments are only used to illustrate the technical solutions of the present application, but not to limit them. Although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that they can still modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement to part or all of the technical features. The modification or replacement does not make the essence of the corresponding technical solution deviate from the scope of the technical solutions of the embodiments of the present application.
Claims
1. A long spring curvature screening device, comprising a frame, a conveyor belt, a motor, a rotating plate, a push-pull mechanism, and a measuring instrument, characterized in that: The frame is inclined forward, and a first mounting plate and a second mounting plate are respectively provided on the front and rear sides of the frame, the conveyor belt and the rotating plate are respectively connected between the first mounting plate and the second mounting plate, and corresponding arc grooves are provided on the first mounting plate and the second mounting plate, one end of the rotating plate is rotatably connected between the first mounting plate and the second mounting plate, and the other end of the rotating plate is slidably connected in the arc groove, the push-pull mechanism is connected to the frame, the push-pull mechanism output end is hinged to the lower end of the rotating plate, the motor and the measuring instrument are respectively connected to the side of the first mounting plate, the motor output end is connected to the conveyor belt, the measuring instrument output end passes through the first mounting plate, the measuring instrument is connected to the push-pull mechanism through a signal, the conveyor belt and the rotating plate can form a V-shaped area, the measuring instrument faces the V-shaped area, and the second mounting plate is provided with a notch corresponding to the V-shaped area.
2. The long spring curvature screening device according to claim 1, characterized in that: Vertically protruding stripes are provided on the surface of the rotating plate.
3. The long spring curvature screening device according to claim 2, characterized in that: The stripes are low at both ends and high in the middle, and the two ends of the stripes are tangent to the surface of the rotating plate.
4. The long spring curvature screening device according to claim 1, characterized in that: The push-pull mechanism includes a cylinder, a slide and a support rod. The frame is provided with a guide rail, and the lower end of the slide is provided with a guide groove. The guide rail and the guide groove are slidably connected. The cylinder is fixedly connected to the frame at one end of the guide rail, and the output end of the cylinder is connected to the side of the slide. One end of the support rod is hinged to the lower end of the rotating plate, and the other end is hinged to the slide. The measuring instrument is connected to the cylinder through a signal.
5. The long spring curvature screening device according to claim 4, characterized in that: The frame includes a bottom plate, a support plate and a pallet, wherein a triangular structure is formed among the bottom plate, the support plate and the pallet, and the first mounting plate, the second mounting plate and the cylinder are respectively connected to the upper end of the support plate.
6. The long spring curvature screening device according to claim 5, characterized in that: One end of the support plate is hinged to the bottom plate, and the other end of the support plate is hinged to the supporting plate. A groove is provided on the bottom plate, and the supporting plate can be embedded in the groove.
7. The long spring curvature screening device according to claim 5, characterized in that: A guide plate is provided on the upper end of the support plate. The guide plate is located below the rotating plate and is arranged with its back facing the cylinder.