Copper wire processing cooling mechanism
By introducing copper slag cleaning components and cooling water circulation filtration systems into the copper wire processing cooling mechanism, the problem of copper slag adhesion is solved, efficient cleaning of the copper wire surface and reuse of cooling water are achieved, thereby improving processing efficiency and product quality.
Patent Information
- Application Number
- CN202520095579.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-16
- Publication Date
- 2025-10-17
- Estimated Expiration
- 2035-01-16
AI Technical Summary
During the cooling process of existing copper wire processing cooling mechanisms, copper slag is difficult to remove from the surface of the copper wire, resulting in copper slag adhesion, affecting processing efficiency and product quality.
A copper wire processing cooling mechanism was designed, which includes a copper slag cleaning component and a cooling water circulation filtration component. The copper slag is cleaned by a scraper driven by a servo motor, and the cooling water temperature is controlled by a semiconductor refrigeration plate and a temperature sensor. Combined with the cooling water circulation filtration system, efficient removal of copper slag and reuse of cooling water are achieved.
The copper slag on the surface of the copper wire is effectively removed, improving the cleaning efficiency. The cooling water is recycled through the circulating filtration system to prevent the copper slag from affecting the cooling effect and water temperature, thereby improving the stability and efficiency of the processing process.
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Figure CN223440722U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to copper wire processing technical field, specifically, relate to a copper wire processing cooling mechanism. BACKGROUND
[0002] In life, practical copper wire is used as conductor. It has good conductivity and is used for manufacturing electric wire, cable and brush; it has good heat conductivity and is used for manufacturing magnetic instruments and meters, such as compass and aviation instrument; it has good plasticity and can be hot-pressed and cold-pressed to make copper materials such as pipe, rod, wire, strip, belt, plate and foil.
[0003] According to the copper wire processing cooling mechanism disclosed by Chinese patent CN202320383844.3, the application is characterized in that the cooling water tank is provided with a cooling mechanism on the top surface, and when the copper wire enters the cooling cover and passes between the upper and lower symmetrical guide wheels installed on the left and right ends of the cooling cover, the water pump can pump the cooling water in the cooling water tank through the water outlet pipe, and the cooling water can be delivered to the shunt pipe through the delivery pipe on the three-way valve, and the cooling water can be sprayed into the cooling cover through the atomizing nozzle, so that the copper wire can be continuously water-cooled in the cross-spraying mode after entering the cooling cover, and the copper slag falling during the cooling of the copper wire can be filtered and blocked by the filter screen in the filter frame when flowing into the lower part through the liquid return hole, so that the copper slag can be recycled, the waste of copper slag and the scratches caused by the copper slag on the copper wire can be avoided, and finally the cooling water can be returned to the cooling water tank. The existing copper wire processing cooling mechanism sprays water on the copper wire through the atomizing nozzle to cool it down, but copper slag will be generated on the surface of the copper wire during the cooling process, and the copper slag will adhere to the surface of the copper wire, so it is difficult for the atomizing nozzle to spray the copper slag away from the surface of the copper wire.
[0004] At present, no effective solution has been proposed for the problems in the related art. INVENTION CONTENTS
[0005] In view of the problems in the related art, the utility model provides a copper wire processing cooling mechanism to overcome the above technical problems existing in the prior art.
[0006] Therefore, the utility model adopts the following specific technical solutions:
[0007] The utility model provides a copper wire processing cooling mechanism, including the cooling box, the bottom of cooling box is equipped with a plurality of evenly distributed support column, the top of cooling box is equipped with the conveying roller group of symmetrical arrangement, be equipped with the guide roller group of symmetrical arrangement in the cooling box, be equipped with copper residue cleaning subassembly in the cooling box and between two groups of guide roller group, the bottom of cooling box is equipped with cooling water circulation filter subassembly, one side of cooling box is equipped with the semiconductor refrigeration plate, the semiconductor refrigeration plate refrigeration end is located in the cooling box, one side of cooling box is equipped with PLC controller away from semiconductor refrigeration plate, the inner wall of cooling box is equipped with temperature sensor.
[0008] As preferred, the temperature sensor and the semiconductor refrigeration plate are electrically connected to the PLC controller, and the heating end of the semiconductor refrigeration plate is provided with a plurality of evenly distributed heat dissipation fins.
[0009] As preferred, the copper residue cleaning subassembly includes a plurality of evenly distributed fixed scrapers between the two groups of guide rollers in the cooling box, the top end of the fixed scraper is provided with a matching movable scraper, the movable scraper is connected to the cooling box through a lifting assembly, and the fixed scraper and the movable scraper are both provided with arc-shaped scraping grooves.
[0010] As preferred, the lifting assembly includes a fixed plate provided at the top end of the cooling box, a lead screw provided at the bottom end of the fixed plate, a moving sleeve provided on the outer wall of the lead screw, and a connecting plate provided between the moving sleeve and the movable scraper.
[0011] As preferred, the lead screw is connected to the fixed plate through a bearing, the top end of the lead screw penetrates the fixed plate and is connected to the driving end of a servo motor, and the inner wall of the moving sleeve is provided with a thread groove matched with the lead screw.
[0012] As preferred, the top end of the connecting plate is provided with a guide rod symmetrically arranged and penetrating the fixed plate, and the fixed plate is provided with a sliding groove matched with the guide rod.
[0013] As preferred, the cooling water circulation filter subassembly includes a waste pipe provided at the bottom end of the cooling box and connected thereto, a filter box provided at the bottom end of the waste pipe and connected thereto, a circulating delivery pipe provided at the bottom end of the filter box and connected to the cooling box, and a delivery pump provided on the circulating delivery pipe.
[0014] As preferred, the waste pipe is provided with a valve, the filter box is provided with a filter screen, and one side of the filter box is provided with a cleaning door.
[0015] The utility model discloses a beneficial effect is: when cooling water carries out temperature reduction to copper line, copper residue appears on the copper line surface, can scrape the copper line surface through the setting copper residue cleaning subassembly and thus cleans away the copper residue, improves the cleaning efficiency, can constantly carry out the circulation filtration to cooling water through the setting cooling water circulation filtration subassembly, thus filters the copper residue in cooling water and recycles and utilizes, and prevents the copper residue from producing the influence to cooling water temperature. BRIEF DESCRIPTION OF DRAWINGS
[0016] In order to more clearly illustrate the technical scheme in the embodiment of the utility model or prior art, the following will be briefly introduced the drawing needed to be used in the embodiment, obviously, the drawing in the following description only some embodiments of the utility model, for ordinary skilled person in the art, under the premise of not paying the creative labor, still can obtain other drawings according to these drawings.
[0017] Figure 1 It is the overall structure schematic diagram of a copper line processing cooling mechanism according to the utility model embodiment;
[0018] Figure 2 It is another angle structure schematic diagram of a copper line processing cooling mechanism according to the utility model embodiment;
[0019] Figure 3 It is the internal structure schematic diagram of cooling box in a copper line processing cooling mechanism according to the utility model embodiment;
[0020] Figure 4 It is the front view of a copper line processing cooling mechanism according to the utility model embodiment;
[0021] Figure 5 It is the side sectional view of a copper line processing cooling mechanism according to the utility model embodiment.
[0022] In the drawing:
[0023] 1, cooling box;2, support column;3, conveying roller group;4, guide roller group;5, semiconductor refrigeration plate;6, PLC controller;7, temperature sensor;8, fixed scraper;9, movable scraper;10, arc-shaped scraping groove;11, fixed plate;12, screw rod;13, moving sleeve;14, connecting plate;15, servo motor;16, guide rod;17, waste pipe;18, filter box;19, circulating conveying pipe;20, conveying pump;21, valve;22, cleaning door. DETAILED DESCRIPTION
[0024] To further illustrate the embodiments, the utility model provides with the drawings, these drawings are part of the utility model disclosure, it mainly used to illustrate the embodiment, and can cooperate the related description of the specification to explain the operation principle of the embodiment, cooperate with reference to these contents, the person skilled in the art should be able to understand other possible implementation ways and the advantages of the utility model, the components in the drawing are not drawn according to scale, and similar component symbols are usually used to indicate similar components.
[0025] According to the embodiment of the utility model, a copper wire processing cooling mechanism is provided.
[0026] Embodiment one;
[0027] As Figures 1-5 shown, according to the copper wire processing cooling mechanism of the utility model embodiment, including cooling box 1, the cooling box 1 bottom end is equipped with several even distribution's support column 2, the cooling box 1 top end is equipped with the symmetrical arrangement of conveying roller group 3, the cooling box 1 is equipped with the symmetrical arrangement of guide roller group 4, the cooling box 1 and between two groups the guide roller group 4 located is equipped with copper slag cleaning assembly, the cooling box 1 bottom end is equipped with cooling water circulation filtration assembly, the cooling box 1 one side is equipped with semiconductor refrigeration plate 5, the semiconductor refrigeration plate 5 refrigeration end is located in the cooling box 1, the cooling box 1 is away from the semiconductor refrigeration plate 5 one side is equipped with PLC controller 6, the cooling box 1 inner wall is equipped with temperature sensor 7.
[0028] Embodiment two;
[0029] As Figures 1-5As shown, including cooling box 1, the cooling box 1 bottom end is provided with a plurality of evenly distributed support column 2, the cooling box 1 top end is provided with symmetrically arranged conveying roller group 3, the cooling box 1 is provided with symmetrically arranged guide roller group 4, the cooling box 1 and between the two groups of guide roller group 4 is provided with copper slag cleaning assembly, the cooling box 1 bottom end is provided with cooling water circulation filter assembly, the cooling box 1 side is provided with semiconductor refrigeration plate 5, the cooling box 1 in the semiconductor refrigeration plate 5 refrigeration end, the cooling box 1 away from the semiconductor refrigeration plate 5 side is provided with PLC controller 6, the cooling box 1 inner wall is provided with temperature sensor 7. The temperature sensor 7 and the semiconductor refrigeration plate 5 are electrically connected with the PLC controller 6, the heating end of the semiconductor refrigeration plate 5 is provided with a plurality of evenly distributed cooling fins. The copper slag cleaning assembly includes a plurality of evenly distributed fixed scraper 8 in the cooling box 1 and between the two groups of guide roller group 4, the top end of the fixed scraper 8 is provided with a movable scraper 9 matched therewith, the movable scraper 9 is connected with the cooling box 1 through a lifting assembly, and the fixed scraper 8 and the movable scraper 9 are both provided with arc-shaped scraping grooves 10. The lifting assembly includes a fixed plate 11 provided at the top end of the cooling box 1, a lead screw 12 provided at the bottom end of the fixed plate 11, a moving sleeve 13 sleeved on the outer wall of the lead screw 12, and a connecting plate 14 connected with the movable scraper 9 through the moving sleeve 13. The lead screw 12 is connected with the fixed plate 11 through a bearing, the top end of the lead screw 12 penetrates the fixed plate 11 and is connected with the driving end of the servo motor 15, and the inner wall of the moving sleeve 13 is provided with a thread groove matched with the lead screw 12. The top end of the connecting plate 14 is provided with a guide rod 16 symmetrically arranged and penetrating the fixed plate 11, and the fixed plate 11 is provided with a sliding groove matched with the guide rod 16. When the copper wire is cooled, first pull the one end of the newly produced copper wire through a group of conveying roller group 3, then through two groups of guide roller group 4, and finally through another group of conveying roller group 3, two groups of conveying roller group 3 convey the copper wire, two groups of guide roller group 4 guide the copper wire to keep straight line conveying state in the cooling box 1, the cooling water in the cooling box 1 cools the copper wire, at the same time, the servo motor 15 is started to drive the lead screw 12 to rotate, the lead screw 12 drives the moving sleeve 13 to move downward, the moving sleeve 13 drives the movable scraper 9 to move downward and extrude the copper wire, the arc-shaped scraping groove 10 on the movable scraper 9 and the fixed scraper 8 extrudes the surface of the copper wire, the arc-shaped scraping groove 10 will clean the copper slag on the surface of the copper wire during the conveying process, when the temperature of the cooling water in the cooling box 1 exceeds the predetermined value, the temperature sensor 7 sends information to the PLC controller 6 at this time, the PLC controller 6 starts the semiconductor refrigeration plate 5 to cool the cooling water in the cooling box 1, when the cooling water cools the copper wire, copper slag appears on the surface of the copper wire, the copper slag cleaning assembly can be set to scrape off the surface of the copper wire to clean the copper slag, thereby improving the cleaning efficiency.
[0030] Example three;
[0031] As Figures 1-5 shown, including cooling box 1, the bottom end of the cooling box 1 is provided with a plurality of evenly distributed support column 2, the top end of the cooling box 1 is provided with symmetrically arranged conveying roller group 3, the cooling box 1 is provided with symmetrically arranged guide roller group 4, the cooling box 1 and between the two groups of guide roller group 4 is provided with copper slag cleaning assembly, the bottom end of the cooling box 1 is provided with cooling water circulation filter assembly, one side of the cooling box 1 is provided with semiconductor refrigeration plate 5, the cooling end of the semiconductor refrigeration plate 5 is located in the cooling box 1, the side of the cooling box 1 away from the semiconductor refrigeration plate 5 is provided with PLC controller 6, the inner wall of the cooling box 1 is provided with temperature sensor 7. The cooling water circulation filter assembly includes the cooling box 1 bottom end is provided with the exhaust pipe 17 connected with it, the bottom end of the exhaust pipe 17 is provided with the filter box 18 connected with it, the bottom end of the filter box 18 is provided with the circulating conveying pipe 19 connected with the cooling box 1, the circulating conveying pipe 19 is provided with conveying pump 20. The exhaust pipe 17 is provided with valve 21, the filter box 18 is provided with filter screen, one side of the filter box 18 is provided with cleaning door 22. When the copper slag in the cooling box 1 needs to be filtered, open the valve 21, the cooling water in the cooling box 1 enters the filter box 18 through the exhaust pipe 17, at the same time start the conveying pump 20, the conveying pump 20 retransmits the filtered cooling water in the filter box 18 to the cooling box 1 through the circulating conveying pipe 19, when the filter screen inside the filter box 18 needs to be cleaned, close the valve 21 and the conveying pump 20, open the cleaning door 22 to clean the filter screen inside the filter box 18, by setting the cooling water circulation filter assembly, the cooling water can be continuously filtered, so as to filter and recycle the copper slag in the cooling water, and prevent the copper slag from affecting the temperature of the cooling water.
[0032] In actual application, when the copper wire is cooled, first pull the end of the just produced copper wire through a group of conveying roller sets 3, then through two groups of guide roller sets 4, and finally through another group of conveying roller sets 3, the two groups of conveying roller sets 3 convey the copper wire, and the two groups of guide roller sets 4 guide the copper wire to keep a straight conveying state in the cooling box 1, the cooling water in the cooling box 1 cools the copper wire, at the same time, the servo motor 15 is started to drive the screw rod 12 to rotate, the screw rod 12 drives the moving sleeve 13 to move downwards, the moving sleeve 13 drives the movable scraper 9 to move downwards to extrude the copper wire, the copper dregs on the surface of the copper wire are cleaned by the movable scraper 9 and the arc-shaped scraping groove 10 on the fixed scraper 8, when the temperature of the cooling water in the cooling box 1 exceeds the predetermined value, the temperature sensor 7 sends information to the PLC controller 6, the PLC controller 6 starts the semiconductor refrigerating plate 5 to cool the cooling water in the cooling box 1, when the cooling water cools the copper wire, copper dregs appear on the surface of the copper wire, the copper dregs cleaning assembly is arranged to scrape off the copper dregs on the surface of the copper wire, so that the copper dregs are cleaned, and the cleaning efficiency is improved; when it is needed to filter the copper dregs in the cooling box 1, the valve 21 is opened, the cooling water in the cooling box 1 enters the filtering box 18 through the waste discharge pipe 17, at the same time, the conveying pump 20 is started, the conveying pump 20 re-conveys the cooling water filtered by the filtering box 18 to the cooling box 1 through the circulating conveying pipe 19, when it is needed to clean the filter screen in the filtering box 18, the valve 21 and the conveying pump 20 are closed, and the cleaning door 22 is opened to clean the filter screen in the filtering box 18, the cooling water circulating filtering assembly is arranged to continuously circulate and filter the cooling water, so that the copper dregs in the cooling water are filtered and recycled, and the influence of the copper dregs on the temperature of the cooling water is prevented.
[0033] In conclusion, when the cooling water cools the copper wire, copper dregs appear on the surface of the copper wire, the copper dregs cleaning assembly is arranged to scrape off the copper dregs on the surface of the copper wire, so that the copper dregs are cleaned, and the cleaning efficiency is improved, the cooling water circulating filtering assembly is arranged to continuously circulate and filter the cooling water, so that the copper dregs in the cooling water are filtered and recycled, and the influence of the copper dregs on the temperature of the cooling water is prevented.
[0034] The above merely describes preferred embodiments of the utility model and is not intended to limit the utility model, and any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. A copper wire processing cooling mechanism, characterized in that: The invention comprises a cooling box (1), wherein the bottom end of the cooling box (1) is provided with a plurality of evenly distributed support columns (2), the top end of the cooling box (1) is provided with a symmetrically arranged conveying roller group (3), the cooling box (1) is provided with a symmetrically arranged guide roller group (4), a copper slag cleaning component is provided in the cooling box (1) and between two groups of the guide roller groups (4), the bottom end of the cooling box (1) is provided with a cooling water circulation filter component, a semiconductor refrigeration plate (5) is provided on one side of the cooling box (1), the refrigeration end of the semiconductor refrigeration plate (5) is located in the cooling box (1), a PLC controller (6) is provided on the side of the cooling box (1) away from the semiconductor refrigeration plate (5), and a temperature sensor (7) is provided on the inner wall of the cooling box (1).
2. A copper wire processing cooling mechanism according to claim 1, characterized in that: The temperature sensor (7) and the semiconductor refrigeration plate (5) are both electrically connected to the PLC controller (6), and a heating end of the semiconductor refrigeration plate (5) is provided with a plurality of evenly distributed heat dissipation fins.
3. A copper wire processing cooling mechanism according to claim 1, characterized in that: The copper slag cleaning assembly includes a plurality of evenly distributed fixed scrapers (8) disposed in the cooling box (1) and between the two groups of guide roller groups (4), a movable scraper (9) matching the fixed scraper (8) disposed at the top end thereof, the movable scraper (9) being connected to the cooling box (1) via a lifting assembly, and both the fixed scraper (8) and the movable scraper (9) being provided with arc-shaped scraping grooves (10).
4. A copper wire processing cooling mechanism according to claim 3, characterized in that: The lifting assembly comprises a fixed plate (11) provided at the top end of the cooling box (1), a screw rod (12) provided at the bottom end of the fixed plate (11), a movable sleeve (13) sleeved on the outer wall of the screw rod (12), and the movable sleeve (13) connected to the movable scraper (9) via a connecting plate (14).
5. A copper wire processing cooling mechanism according to claim 4, characterized in that: The screw rod (12) is connected to the fixed plate (11) via a bearing, the top end of the screw rod (12) passes through the fixed plate (11) and is connected to the driving end of the servo motor (15), and the inner wall of the movable sleeve (13) is provided with a thread groove matching the screw rod (12).
6. A copper wire processing cooling mechanism according to claim 4, characterized in that: A guide rod (16) is symmetrically arranged at the top end of the connecting plate (14) and passes through the fixed plate (11). A sliding member matching the guide rod (16) is provided on the fixed plate (11).
7. The copper wire processing cooling mechanism according to claim 1, characterized in that: The cooling water circulation filter assembly includes a waste pipe (17) provided at the bottom end of the cooling box (1) and connected thereto, a filter box (18) provided at the bottom end of the waste pipe (17) and connected thereto, a circulation delivery pipe (19) provided at the bottom end of the filter box (18) and connected to the cooling box (1), and a delivery pump (20) provided on the circulation delivery pipe (19).
8. A copper wire processing cooling mechanism according to claim 7, characterized in that: A valve (21) is provided on the waste discharge pipe (17), a filter screen is provided in the filter box (18), and a clearance door (22) is provided on one side of the filter box (18).
Citation Information
Patent Citations
Copper wire processing cooling mechanism
CN219497417U