Steel wire rope machining straightening machine with cleaning function
By introducing a cleaning and straightening mechanism into the wire rope straightening machine, the problem of foreign particles entering the wire rope during the straightening process is solved, impurity removal and efficient straightening of the wire rope are achieved, and the structural strength and use effect of the wire rope are improved.
Patent Information
- Application Number
- CN202422784814.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-15
- Publication Date
- 2025-10-17
- Estimated Expiration
- 2034-11-15
AI Technical Summary
During the straightening process of existing wire rope straighteners, foreign particles are squeezed into the interior of the wire rope, affecting its structural strength and performance.
A wire rope processing and straightening machine with a cleaning function is designed, which includes a cleaning mechanism and a straightening mechanism. Impurities are removed and collected by a cleaning brush. The driving motor and gear system are used to drive the cleaning brush to rotate, and the impurities enter the collection shell. The wire rope is then straightened by the straightening roller to adapt to wire ropes of different diameters.
It effectively removes impurities on the surface of the wire rope, improves the structural strength and use effect of the wire rope, can adapt to wire ropes of different diameters, and realizes efficient cleaning and straightening process.
Smart Images

Figure CN223440960U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a steel wire rope processing straightening machine, in particular to a steel wire rope processing straightening machine with cleaning function belongs to steel wire rope processing technical field. BACKGROUND
[0002] The steel wire rope processing straightening machine is a device for straightening steel wire ropes. It uses straightening rollers or other straightening tools to extrude or stretch the steel wire ropes to change their straightness and make them reach the required flat state. The working principle of the straightening machine is based on the elastic-plastic deformation of metal materials. When the steel wire rope passes through the straightening rollers of the straightening machine, its curved part is subjected to considerable reverse bending or stretching, thereby producing elastic-plastic deformation. After the external force is removed, the steel wire rope will elastically recover, but it will reach a more flat state because of the plastic deformation that has already occurred.
[0003] In the prior art, as disclosed in the steel wire rope processing straightening machine with the announcement number CN220837692U, it includes a device main body, the side end face of the device main body is provided with a processing table, the side end face of the processing table is provided with a heat dissipation port, the other side end face of the processing table is provided with an overhaul port, the same side end face of the processing table is provided with a buzzer, the upper end side end face of the processing table is provided with a tempered glass cover, and the upper end same side end face of the processing table is provided with a straightening roller. It is provided with four profile indicating lamps on the upper end face of the processing table, so that the profile of the processing table can be observed by the operator at night. Two groups of illuminating lamps are arranged on the upper end of the device main body to illuminate the overall operation part of the device at night, thereby facilitating the operation and inspection of the operator. The above-mentioned arrangement and process can make the device achieve the night operation effect of facilitating the operation of the operator at night.
[0004] Although the above-mentioned technical scheme uses four profile indicating lamps on the upper end face of the processing table to illuminate the overall operation part of the device at night, thereby facilitating the operation and inspection of the operator, the straightening work is performed by extruding the steel wire rope with the straightening roller, which can extrude the surface impurity particles into the interior of the steel wire rope, affecting the structural strength and working use effect. Therefore, a steel wire rope processing straightening machine with cleaning function is provided to overcome the above-mentioned defects. UTILITY MODEL CONTENTS
[0005] The utility model provides a steel wire rope processing straightening machine with cleaning function to solve the problem that the straightening work is performed by extruding the steel wire rope with the straightening roller, which can extrude the surface impurity particles into the interior of the steel wire rope, affecting the structural strength and working use effect.
[0006] The utility model discloses a steel wire rope processing straightening machine with cleaning function, including device base, the right side fixed protection shell of device base is equipped with the cleaning mechanism for the steel wire rope cleaning in the inside of protection shell, the outer wall mounting of device base is equipped with the straightening mechanism for the steel wire rope straightening,
[0007] The cleaning mechanism includes cleaning brushes, the cleaning brushes are provided with two, the two cleaning brushes are arranged in the inside of the protection shell, the ends of the two cleaning brushes are fixed with driven gears, one side of the driven gear is engaged with a driving gear, and one end of the driving gear is fixed with a driving motor.
[0008] As a further scheme of the utility model: the lower surface of the protection shell is movably connected with a collection shell, and the outer surface of the device base is fixed with a driving cylinder through bolts.
[0009] As a further scheme of the utility model: the telescopic end of the driving cylinder is fixed with a cutting knife, and the lower portion of the cutting knife is provided with a fixed plate matched with the cutting knife.
[0010] As a further scheme of the utility model: one side of the device base is rotatably connected with two driven rollers through bearings.
[0011] As a further scheme of the utility model: the straightening mechanism includes straightening rollers, the straightening rollers are provided with two, and the two straightening rollers are installed on the outer wall of the device base.
[0012] As a further scheme of the utility model: one end of the two straightening rollers is sleeved with a fixed bearing, and the outer wall of the fixed bearing is fixed with a movable block.
[0013] As a further scheme of the utility model: the inner surface of the movable block is connected with a guide rod in a plug-in mode, the upper end of the guide rod is sleeved with a spring abuttingly connected with the movable block, and the upper surface of the guide rod is fixed with an adjusting screw.
[0014] The driving motor drives the driving gear to rotate, and then engages the two driven gears to rotate, drives the cleaning brush to clean the steel wire rope, and the impurities on the surface of the steel wire rope fall into the collection shell for collection.
[0015] The utility model has the advantages that the steel wire rope can be straightened, the spring is compressed by manually twisting the adjusting screw, the tension of the spring changes, the pressure of the spring on the straightening roller changes, and different diameter steel wire ropes can be straightened conveniently. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1It is a three-dimensional structure schematic view of the utility model.
[0017] Figure 2 It is a three-dimensional structure schematic view of the straightening roller of the utility model.
[0018] Figure 3 It is a sectional structure schematic view of the device base of the utility model.
[0019] Figure 4 It is a three-dimensional structure schematic view of the utility model Figure 1 It is an enlarged view of A in the middle.
[0020] In the figure: 1, device base; 2, protective shell; 3, cleaning brush; 31, driven gear; 32, driving gear; 33, driving motor; 34, collection shell; 4, driving cylinder; 5, cutting knife; 6, fixed plate; 7, driven roller; 8, straightening roller; 81, fixed bearing; 82, movable block; 83, guide rod; 84, spring; 85, adjusting screw. DETAILED DESCRIPTION
[0021] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model. Embodiment one
[0022] As shown in Figures 1 to 4 A steel wire rope processing straightening machine with cleaning function, including device base 1, the right side of device base 1 is fixed with protective shell 2, the inside of protective shell 2 is equipped with cleaning mechanism for cleaning steel wire rope, the outer wall of device base 1 is installed with straightening mechanism for straightening steel wire rope;
[0023] The cleaning mechanism comprises two cleaning brushes 3, both of which are arranged inside the protective shell 2, and the ends of the two cleaning brushes 3 are fixed with driven gears 31, one side of the driven gear 31 is engaged with a driving gear 32, one end of the driving gear 32 is fixed with a driving motor 33, the lower surface of the protective shell 2 is movably connected with a collecting shell 34, the outer surface of the device base 1 is fixed with a driving cylinder 4 through bolts, the telescopic end of the driving cylinder 4 is fixed with a cutting knife 5, the lower side of the cutting knife 5 is provided with a fixed plate 6 matched with the cutting knife 5, one side of the device base 1 is rotatably connected with two driven rollers 7, the steel wire rope is wound by the winding device, at the same time the driving motor 33 drives the driving gear 32 to rotate, and then engages the two driven gears 31 to rotate, drives the cleaning brush 3 to clean the steel wire rope, and the impurities on the surface of the steel wire rope fall into the collecting shell 34 for collection, and the collected impurities can be conveniently uniformly treated by taking down the collecting shell 34. Example two
[0024] In addition to including all the technical features in example one, the straightening mechanism in this embodiment comprises two straightening rollers 8, both of which are installed on the outer wall of the device base 1, one end of the two straightening rollers 8 is sleeved with a fixed bearing 81, the outer wall of the fixed bearing 81 is fixed with a movable block 82, the inner surface of the movable block 82 is insertedly connected with a guide rod 83, the upper end of the guide rod 83 is sleeved with a spring 84 abuttingly connected with the movable block 82, the upper surface of the guide rod 83 is fixed with an adjusting screw 85, the cleaned steel wire rope can be straightened under the cooperation of the driven roller 7 and the straightening roller 8, the spring 84 can be compressed by manually twisting the adjusting screw 85, so that the tension of the spring 84 changes, at this time the pressure of the spring 84 on the straightening roller 8 changes, which is convenient for straightening the steel wire rope with different diameters, the guide rod 83 can play a limiting role to avoid the movable block 82 from deviating, and the fixed bearing 81 can ensure the normal rotation of the straightening roller 8, after the winding of the steel wire rope is completed, the cutting knife 5 is vertically moved by the driving cylinder 4, and under the cooperation of the fixed plate 6, the steel wire rope can be cut.
[0025] Working principle: before using the steel wire processing straightening machine with cleaning function, first place the device base 1 to the appropriate position, when using, the steel wire that needs to be straightened is passed through the protective shell 2, so that the steel wire is between the two cleaning brushes 3, then the steel wire is passed through the two groups of driven rollers 7 and the straightening roller 8 and the external winding device is connected, the winding device winds the steel wire, at the same time, the driving motor 33 drives the driving gear 32 to rotate, and then engages the two driven gears 31 to rotate, drives the cleaning brush 3 to clean the steel wire, and the impurities on the surface of the steel wire fall into the collecting shell 34 for collection, by taking down the collecting shell 34, it is convenient to uniformly treat the collected impurities after cleaning, the straightened steel wire under the cooperation of the driven roller 7 and the straightening roller 8 can straighten the steel wire, by manually twisting the adjusting screw 85, the spring 84 can be compressed, so that the tension of the spring 84 changes, at this time, the pressure of the spring 84 on the straightening roller 8 changes, which is convenient for straightening the steel wire with different diameters, the guide rod 83 can play a limiting role, avoiding the shift of the movable block 82, the fixed bearing 81 can ensure the normal rotation of the straightening roller 8, after the steel wire winding is completed, the cutting knife 5 is vertically moved by the driving cylinder 4, and under the cooperation of the fixed plate 6, the steel wire can be cut, which is convenient to use.
[0026] It is apparent for those skilled in the art that the present application is not limited to the details of the above-described exemplary embodiments, but can be implemented in other concrete forms without departing from the spirit or essential characteristics of the present application. Therefore, the embodiments should be considered in all aspects as illustrative and not restrictive, and the scope of the present application is defined by the appended claims rather than the above description, and it is intended to encompass all changes falling within the meaning and range of equivalents of the elements of the claims. Any reference signs in the claims should not be considered as limiting the claims involved.
[0027] In addition, it should be understood that, although the present specification is described in terms of embodiments, not every embodiment contains only one independent technical solution, and the description of the specification is only for the sake of clarity, and those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can be combined appropriately to form other embodiments that those skilled in the art can understand.
Claims
1. A wire rope processing and straightening machine with a cleaning function, comprising a device base (1), characterized in that: A protective shell (2) is fixed to the right side of the device base (1), a cleaning mechanism for cleaning the steel wire rope is provided inside the protective shell (2), and a straightening mechanism for straightening the steel wire rope is installed on the outer wall of the device base (1); The cleaning mechanism comprises a cleaning brush (3), two cleaning brushes (3) are provided, and the two cleaning brushes (3) are both placed inside the protective shell (2). A driven gear (31) is fixed to the end of the two cleaning brushes (3), a driving gear (32) is meshed with one side of the driven gear (31), and a driving motor (33) is fixed to one end of the driving gear (32).
2. The wire rope processing and straightening machine with a cleaning function according to claim 1, characterized in that: The lower surface of the protective shell (2) is movably connected to a collecting shell (34), and the outer surface of the device base (1) is fixed with a driving electric cylinder (4) via bolts.
3. The wire rope processing and straightening machine with a cleaning function according to claim 2, characterized in that: A cutting knife (5) is fixed to the telescopic end of the driving electric cylinder (4), and a fixing plate (6) matching the cutting knife (5) is provided below the cutting knife (5).
4. The wire rope processing and straightening machine with a cleaning function according to claim 1, characterized in that: One side of the device base (1) is rotatably connected to two driven rollers (7) via bearings.
5. The wire rope processing and straightening machine with a cleaning function according to claim 1, characterized in that: The straightening mechanism comprises a straightening roller (8), two straightening rollers (8) are provided, and both straightening rollers (8) are mounted on the outer wall of the device base (1).
6. The wire rope processing and straightening machine with a cleaning function according to claim 5, characterized in that: One end of each of the two straightening rollers (8) is provided with a fixed bearing (81), and a movable block (82) is fixed to the outer wall of the fixed bearing (81).
7. The wire rope processing and straightening machine with a cleaning function according to claim 6, characterized in that: The inner surface of the movable block (82) is plugged with a guide rod (83), the upper end of the guide rod (83) is sleeved with a spring (84) that is in contact with the movable block (82), and the upper surface of the guide rod (83) is fixed with an adjusting screw (85).
Citation Information
Patent Citations
Steel wire rope machining straightening machine
CN220837692U