Steel wire rope machining straightening machine

Abstract

The utility model relates to the technical field of steel wire rope machining, and discloses a steel wire rope machining straightening machine which comprises a box body, a containing hole is formed in the top end of the front side of the box body, a transmission assembly is fixedly connected to the interior of the left side of the top end of the box body, and a transmission roller is fixedly connected to the exterior of the transmission assembly. A supporting plate is fixedly connected to the rear side of the top end of the box body, a plurality of sliding holes are formed in the front side of the supporting plate, fixing rods are fixedly connected to the interiors of the sliding holes, the fixing rods are sleeved with strong springs, sliding blocks are slidably connected to the exteriors of the fixing rods, and bolts are in threaded connection to the front sides of the sliding blocks. The exteriors of the bolts are movably connected with straightening upper rollers, and the exteriors of the bolts are in threaded connection with nuts. According to the steel wire rope straightening device, it is guaranteed that the steel wire rope can be subjected to appropriate straightening pressure, straightening precision is effectively improved, the steel wire rope straightening device can adapt to steel wire ropes of various diameter specifications, and universality of equipment is enhanced.

Description

TECHNICAL FIELD

[0001] The utility model relates to steel wire rope processing technical field especially relates to a steel wire rope processing straightening machine. BACKGROUND

[0002] In the field of metal product processing, steel wire rope as a widely used load-bearing element plays a very key role. With the continuous advancement of industrial production and the continuous rise of performance requirements of various engineering construction on steel wire rope, the processing quality of steel wire rope is increasingly valued. In the manufacturing process of steel wire rope, due to the process links such as wire drawing and strand twisting, as well as subsequent factors such as transportation and storage, it is inevitable to produce deformation such as bending and twisting. Early steel wire rope straightening relies on manual operation, and the bending parts are corrected manually through simple tools such as wrenches and hammers. This way not only is inefficient, but also cannot guarantee the accuracy and consistency of straightening, and cannot meet the needs of large-scale and high-precision industrial production. With the progress of technology, a steel wire rope processing straightening machine emerges as the times require.

[0003] Most straightening machines are composed of guide holes, straightening rollers, motors, transmission rollers and other components. In use, the steel wire rope first contacts the transmission roller beside the guide hole, the transmission roller guides the steel wire rope into the straightening roller, and then the upper roller and the lower roller of the straightening roller are extruded to each other, the steel wire rope entering therebetween is subjected to pressure and relative bending action, and the straightening of the steel wire rope is completed.

[0004] In the prior art, part of the straightening roller is composed of an upper roller and a lower roller. When facing different diameters of steel wire rope for straightening, the upper roller needs to be adjusted manually by the adjusting rod. The operator cannot accurately adjust the gap between the upper roller and the lower roller to the extent of completely matching the diameter of the steel wire rope due to unskilled operation. For example, when the gap is too large, the steel wire rope cannot be effectively corrected in the straightening roller due to insufficient pressure, resulting in a certain degree of bending of the straightened steel wire rope. When the gap is too small, the steel wire rope is excessively extruded, causing local deformation of the steel wire rope, affecting its straightness and overall performance, thereby reducing the straightening precision and the versatility of the equipment. Therefore, in view of the above problems, a steel wire rope processing straightening machine is proposed. CONTENT OF THE UTILITY MODEL

[0005] The utility model aims at solving the problems of low straightening precision and reduced equipment versatility caused by inaccurate manual adjustment of the gap between the straightening rollers in the prior art.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical scheme:

[0007] The utility model relates to a steel wire rope processing straightener, including the box, the front side top end of box is equipped with the accommodation hole, the top end left side inside of box is fixedly connected with transmission assembly, the outside fixed connection of transmission assembly is equipped with transmission roller, the top end rear side of box is fixedly connected with support plate, the front side of support plate is equipped with a plurality of sliding hole, the inside fixed connection of sliding hole is equipped with fixed link, the outside of fixed link is equipped with strong spring, the outside slide connection of fixed link is equipped with sliding block, the front side screw thread connection of sliding block is equipped with bolt, the outside movable connection of bolt is equipped with straightening upper roller, the outside screw thread connection of bolt is equipped with nut, the top end right side of box is fixedly connected with support component.

[0008] Further, the inside of the left side of the box is provided with a plurality of movable holes, the inside of the movable hole is provided with a telescopic spring, the left side of the box is provided with a guide hole, the inner wall of the guide hole is slidably connected with a plurality of sliding rods, the distal side of the plurality of sliding rods is fixedly connected with a limiting disc, the proximal side of the plurality of sliding rods is fixedly connected with an arc-shaped clamping block, and the side of the arc-shaped clamping block is provided with a rubber layer.

[0009] Further, the transmission assembly comprises a motor, the outside of the motor is fixedly connected to the inside of the top left side of the box, the inside of the top left side of the box is rotatably connected with a gear, the top of the gear is fixedly connected with a transmission rod, and the outside of the transmission rod is fixedly connected to the inside of the transmission roller.

[0010] Further, the bottom of the gear on the front side is fixedly connected to the driving end of the motor, the outside of the transmission rod is rotatably connected to the inside of the top left side of the box, and the two gears are meshingly connected.

[0011] Further, one end of the strong spring is fixedly connected to the inside of the sliding hole, and the other end of the strong spring is fixedly connected to the top of the sliding block.

[0012] Further, the outside of the sliding block is slidably connected to the inside of the sliding hole, and the rear side of the straightening upper roller is rotatably connected to the front side of the support plate.

[0013] Further, the support assembly comprises a carrier plate, the bottom left side of the carrier plate is fixedly connected to the top right side of the box, the bottom of the carrier plate is fixedly connected with two support rods, the left side of the two support rods is fixedly connected to the right end of the box, and the proximal side of the two support rods is fixedly connected with a connecting rod.

[0014] Further, the outside of the limiting disc is slidably connected to the inside of the movable hole, and the outside of the plurality of rubber layers is in contact with the inside of the guide hole.

[0015] The utility model has the following beneficial effects:

[0016] The utility model discloses a strong spring can automatically adjust the position of the straightening upper roller according to the thickness of the steel wire rope when facing the steel wire rope of different diameters, thereby realizing the self -adaptation adjustment of the straightening roller gap.

[0017] The utility model discloses the arc clamping block of moderate clamping to steel wire rope through telescopic spring, makes steel wire rope when entering straightening machine can keep steady position and attitude, prevents its in the process of guiding and shifts, further guarantees the smooth operation of straightening process, improves the overall processing quality and efficiency, also plays good protection effect to steel wire rope simultaneously. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 A kind of steel wire rope processing straightening machine's perspective view is proposed for the utility model;

[0019] Figure 2 A kind of box body structure schematic view of steel wire rope processing straightening machine is proposed for the utility model;

[0020] Figure 3 For Figure 2 The enlarged view of A in

[0021] Figure 4 The enlarged view of B in Figure 2 .

[0022] LEGEND:

[0023] 1, box body;2, containing hole;3, motor;4, gear;5, transmission rod;6, transmission roller;7, support plate;8, sliding hole;9, fixed rod;10, strong spring;11, sliding block;12, bolt;13, straightening upper roller;14, nut;15, object plate;16, support rod;17, connecting rod;18, movable hole;19, telescopic spring;20, import hole;21, sliding rod;22, limit disc;23, arc clamping block;24, rubber layer. DETAILED DESCRIPTION

[0024] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the utility model.

[0025] With reference to Figures 1 to 3 The utility model provides an embodiment: a steel wire rope processing straightening machine, including box 1, box 1 is the shell foundation of whole device, the top left side inside fixedly connected with transmission assembly of box 1, transmission assembly includes motor 3, motor 3 is the power source of whole device, is fixedly connected outside in the top left side inside of box 1, the top left side inside rotatable connection has gear 4 in box 1, gear 4 can be flexibly rotated in the specific position of the top left side inside of box 1, its top fixedly connected with transmission rod 5, the bottom fixedly connected in the drive end of motor 3 of front side gear 4, in this way motor 3 can accurately transmit power to front side gear 4, the outside rotatable connection of transmission rod 5 is in the top left side inside of box 1, so that transmission rod 5 can stably rotate in the top of box 1 and keep certain positional relationship, two gear 4 are meshed and connected, to realize the effective transmission and conversion of power, the outside fixedly connected in the inside of transmission roller 6 of transmission rod 5, so that transmission roller 6 rotates under the driving of transmission rod 5, and then guide steel wire rope movement;

[0026] The top rear side of box 1 is fixedly connected with support plate 7, and the support plate 7 provides a stable support basis for the straightening upper roller 13 and the like, a plurality of sliding holes 8 are formed in the front side of the support plate 7, the sliding holes 8 provide tracks for the sliding of the internal components, the fixed rods 9 are fixedly connected in the interiors of the sliding holes 8, the fixed rods 9 serve as guide rods for the sliding of the sliding blocks 11 and provide mounting bases for the strong springs 10, the strong springs 10 are sleeved outside, the strong springs 10 can automatically adjust the positions of the straightening upper rollers 13 according to the diameters of the steel wire ropes, one end of the strong spring 10 is fixedly connected to one side in the interior of the sliding hole 8, the other end of the strong spring 10 is fixedly connected to the top of the sliding block 11, the sliding blocks 11 are slidably connected to the exteriors of the fixed rods 9, the sliding blocks 11 can slide up and down on the fixed rods 9 to adapt to different situations, and the sliding blocks 11 are slidably connected to the interiors of the sliding holes 8, so that the sliding blocks 11 stably slide in the sliding holes 8.

[0027] The front side of the sliding block 11 is threadedly connected with a bolt 12, the bolt 12 can connect the sliding block 11 with the straightening upper roller 13 and transmit force, the outer part of the bolt 12 is movably connected with the straightening upper roller 13, the straightening upper roller 13 cooperates with the lying straightening roller below to realize the straightening of the steel wire rope, the rear side of the bolt 12 is rotatably connected with the front side of the supporting plate 7, so that the straightening upper roller 13 can rotate flexibly; the outer part of the bolt 12 is threadedly connected with a nut 14, the nut 14 can limit the excessive displacement of the bolt 12. The top right side of the box body 1 is fixedly connected with a supporting assembly, the supporting assembly is used for bearing the subsequent lying straightening roller, the device is used in cooperation with the transverse and longitudinal straightening rollers, the supporting assembly comprises a supporting plate 15, the supporting plate 15 can place and support the lying straightening roller, the bottom left side of the supporting plate 15 is fixedly connected with the top right side of the box body 1, the bottom end of the supporting plate 15 is fixedly connected with two supporting rods 16, the supporting rods 16 can enhance the stability of the supporting plate 15, the left sides of the two supporting rods 16 are fixedly connected with the right end of the box body 1, the sides close to each other of the two supporting rods 16 are fixedly connected with a connecting rod 17, the connecting rod 17 further reinforces the connecting relationship between the two supporting rods 16.

[0028] With reference to Figure 1 , Figure 2 and Figure 4 , a plurality of movable holes 18 are formed in the left side of the box body 1, the movable holes 18 provide space for the movement of the internal components, a plurality of expansion springs 19 are arranged in the movable holes 18, the expansion springs 19 can push the related components to move, a guide hole 20 is formed in the left side of the box body 1, the guide hole 20 is the entrance for the steel wire rope to enter the device, a plurality of sliding rods 21 are slidably connected with the inner wall of the guide hole 20, the sliding rods 21 can slide in the inner wall of the guide hole 20 to drive other components to move, limit plates 22 are fixedly connected with the sides away from each other of the sliding rods 21, the limit plates 22 can limit the sliding range of the sliding rods 21, the limit plates 22 are slidably connected with the inside of the movable holes 18, arc-shaped clamping blocks 23 are fixedly connected with the sides close to each other of the sliding rods 21, the arc-shaped clamping blocks 23 can clamp the steel wire rope, rubber layers 24 are arranged on one side of the arc-shaped clamping blocks 23, the rubber layers 24 can ensure the clamping effect and protect the steel wire rope, the outer parts of the rubber layers 24 are in contact with the inner part of the guide hole 20.

[0029] Working principle: start the motor 3, the motor 3 drives the front side gear 4 connected therewith to rotate. Since the two gears 4 are meshed, the rotation of the front side gear 4 drives the rear side gear 4 meshed therewith to rotate synchronously. The rotation of the gear 4 drives the top end fixedly connected transmission rod 5 to rotate in the top left side inside of the box body 1, and the outer part of the transmission rod 5 is fixedly connected with the transmission roller 6, so that the transmission roller 6 rotates.

[0030] The steel wire rope is inserted from the lead-in hole 20 on the left side of the box body 1, at this time, the telescopic spring 19 located in the movable hole 18 pushes the sliding rod 21 to slide on the inner wall of the lead-in hole 20, the sliding rod 21 drives the limiting disc 22 fixedly connected on the far side to slide in the movable hole 18, and then drives the arc-shaped clamping block 23 fixedly connected on the near side to moderately clamp the steel wire rope, the rubber layer 24 on the side of the arc-shaped clamping block 23 is in contact with the steel wire rope, which can ensure the clamping effect and protect the steel wire rope.

[0031] The steel wire rope guided by the driving roller 6 enters the straightening area composed of the straightening upper roller 13 and the lying straightening roller on the support assembly. When the diameter of the steel wire rope changes, if the steel wire rope is thicker, the straightening upper roller 13 will be extruded to move upward, at this time, the straightening upper roller 13 drives the bolt 12 movably connected thereto to move upward, the nut 14 externally threadedly connected with the bolt 12 limits the excessive displacement of the bolt 12, the sliding block 11 externally sleeved with the bolt 12 slides upward outside the fixed rod 9, and the strong spring 10 externally sleeved with the fixed rod 9 is compressed, so that the gap between the straightening rollers is increased to an appropriate degree; when the steel wire rope is thinner, the strong spring 10 rebounds to push the sliding block 11 to move downward outside the fixed rod 9, drives the bolt 12 and the straightening upper roller 13 to move downward, so that the steel wire rope can receive appropriate straightening pressure, and the straightening of the steel wire rope is completed under the cooperation of the transverse and longitudinal straightening rollers.

[0032] Finally, it should be noted that: the above only for the preferred embodiments of the utility model, and does not limit the utility model, although the utility model is described in detail with reference to the foregoing embodiments, for the person skilled in the art, it still can modify the technical scheme recorded in the foregoing each embodiment, or equivalent replacement to part of technical features, any modification, equivalent replacement, improvement etc. made within the spirit and principles of the utility model, should be included in the protection scope of the utility model.

Claims

1. A wire rope processing and straightening machine, comprising a box (1), characterized in that: The top of the front side of the box body (1) is provided with a receiving hole (2), the left side of the top of the box body (1) is fixedly connected to a transmission assembly, the outside of the transmission assembly is fixedly connected to a transmission roller (6), the rear side of the top of the box body (1) is fixedly connected to a support plate (7), the front side of the support plate (7) is provided with a plurality of sliding holes (8), the inside of the sliding hole (8) is fixedly connected to a fixing rod (9), the outside of the fixing rod (9) is sleeved with a strong spring (10), the outside of the fixing rod (9) is slidably connected to a sliding block (11), the front side of the sliding block (11) is threadedly connected to a bolt (12), the outside of the bolt (12) is movably connected to a straightening upper roller (13), the outside of the bolt (12) is threadedly connected to a nut (14), and the right side of the top of the box body (1) is fixedly connected to the support assembly.

2. A wire rope processing and straightening machine according to claim 1, characterized in that: A plurality of movable holes (18) are provided inside the left side of the box body (1), and a telescopic spring (19) is provided inside the movable hole (18). An introduction hole (20) is provided on the left side of the box body (1), and a plurality of sliding rods (21) are slidably connected to the inner wall of the introduction hole (20), and the far sides of the plurality of sliding rods (21) are fixedly connected to the limiting disk (22), and the close sides of the plurality of sliding rods (21) are fixedly connected to the arc-shaped clamping block (23), and a rubber layer (24) is provided on one side of the arc-shaped clamping block (23).

3. The wire rope processing and straightening machine according to claim 1, characterized in that: The transmission assembly comprises a motor (3), the exterior of the motor (3) is fixedly connected to the interior of the left top end of the box (1), the interior of the left top end of the box (1) is rotatably connected to a gear (4), the top end of the gear (4) is fixedly connected to a transmission rod (5), and the exterior of the transmission rod (5) is fixedly connected to the interior of the transmission roller (6).

4. A wire rope processing and straightening machine according to claim 3, characterized in that: The bottom end of the front gear (4) is fixedly connected to the driving end of the motor (3), the outer end of the transmission rod (5) is rotatably connected to the inner left side of the top end of the box (1), and the two gears (4) are meshed.

5. The wire rope processing and straightening machine according to claim 1, characterized in that: One end of the strong spring (10) is fixedly connected to one side of the interior of the sliding hole (8), and the other end of the strong spring (10) is fixedly connected to the top end of the sliding block (11).

6. The wire rope processing and straightening machine according to claim 1, characterized in that: The outside of the sliding block (11) is slidably connected to the inside of the sliding hole (8), and the rear side of the straightening upper roller (13) is rotationally connected to the front side of the support plate (7).

7. The wire rope processing and straightening machine according to claim 1, characterized in that: The support assembly comprises a carrier plate (15), the left side of the bottom end of the carrier plate (15) is fixedly connected to the right side of the top end of the box body (1), the bottom end of the carrier plate (15) is fixedly connected to two support rods (16), the left sides of the two support rods (16) are fixedly connected to the right end of the box body (1), and the adjacent sides of the two support rods (16) are fixedly connected to a connecting rod (17).

8. The wire rope processing and straightening machine according to claim 2, characterized in that: The outside of the limiting plate (22) is slidably connected to the inside of the movable hole (18), and the outsides of the plurality of rubber layers (24) are in contact with the inside of the introduction hole (20).

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