Automatic welding spot removing device for iron wire winding welding

Abstract

The utility model discloses an automatic welding spot removing device for iron wire winding welding, and relates to the technical field of welding spot removing for iron wire winding welding, the automatic welding spot removing device comprises a looping and welding all-in-one machine and an iron ring, one side of the looping and welding all-in-one machine is provided with an iron ring identification system, and the bottom of the iron ring identification system is provided with a guide rail; a collecting frame is arranged below the guide rail, a mechanical arm is arranged on one side of the collecting frame, an iron ring clamp is installed on the outer surface of the top of the mechanical arm, and a welding spot removing device is arranged on one side of the outer portion of the iron ring clamp. According to the automatic welding spot removing device for iron wire winding welding, the mechanical arm can drive the iron ring clamp to the center position of an iron ring, a built-in air cylinder in the iron ring clamp drives the clamp to support an inner ring of the iron ring, through cooperation of the visual recognition system and the mechanical arm, manual intervention is not needed in the whole process, production line automation is achieved, and the production efficiency is improved. The whole production line is automatic, labor cost in production is reduced, production efficiency is improved, and meanwhile potential safety hazards of manual operation are avoided.

Description

TECHNICAL FIELD

[0001] The utility model relates to iron wire winding welding spot removal technical field, concretely is a kind of iron wire winding welding spot removal automation device. BACKGROUND

[0002] With the improvement of industrial level, the demand of various metal workpieces increases, and the welded iron ring is one of them. The welded iron ring is mainly made of iron wire winding welding, and is a metal workpiece widely used in mechanical manufacturing, shipbuilding, petroleum and other industries.

[0003] The existing process is mainly completed by the winding butt welding machine. After the iron wire is wound, the iron wire is cut by clamp, the iron ring position is fixed, the welding device is welded, and then the burr is polished by manual polishing or directly galvanized after retaining the welding spot. But due to the inconvenience of polishing some small size iron rings, and the large number of manual operation, the danger and workload are very large. But retaining the welding spot directly for galvanizing treatment cannot meet the use of some more precise working conditions.

[0004] Therefore, in view of the above, the existing structure and defects are improved, and an iron wire winding welding spot removal automation device is provided. CONTENT OF UTILITY MODEL

[0005] In view of the deficiencies of the prior art, the utility model provides an iron wire winding welding spot removal automation device, which solves the problems in the background art.

[0006] To achieve the above purpose, the utility model realizes the following technical scheme: an iron wire winding welding spot removal automation device, comprising a winding welding all-in-one machine and an iron ring, the winding welding all-in-one machine is provided with an iron ring identification system on one side, and a guide rail is installed at the bottom of the iron ring identification system, a collecting frame is arranged below the guide rail, a mechanical arm is arranged on one side of the collecting frame, an iron ring clamp is installed on the top outer surface of the mechanical arm, a welding spot removal device is arranged on one side of the outer side of the iron ring clamp, a cylinder is installed in the welding spot removal device, a fixed buckle is arranged on the output end of the cylinder, a sensor is installed on one side of the fixed buckle, the iron ring is arranged in the fixed buckle, a limit outer frame is arranged on the outer side of the cylinder, a linear guide rail is installed in the limit outer frame, a rack is arranged on one side of the inner wall of the limit outer frame, a gear is engagedly installed on the outer surface of the rack, a servo motor is arranged on one end of the gear, a rotary cutter is installed on one side of the outer side of the iron ring, and an electric spindle is arranged on one side of the middle part of the rotary cutter.

[0007] Further, the bottom of the mechanical arm is provided with a mechanical arm base, and the mechanical arm base is arranged on the front side of the winding welding all-in-one machine.

[0008] Further, one side of the desoldering device is provided with a magnetic force polishing machine, and the inside of the magnetic force polishing machine is hollow.

[0009] Further, a heat dissipation window is arranged at the middle of the front side of the magnetic force polishing machine, and a dust screen plate is fixedly arranged outside the heat dissipation window through bolts.

[0010] Further, the diameter of the heat dissipation window is smaller than the length and width of the dust screen plate, and the dust screen plate has a rectangular structure.

[0011] Further, a water cooling machine is arranged outside one side of the magnetic force polishing machine, a control cabinet is arranged outside one side of the water cooling machine, and a water receiving tank is arranged at the back side of the magnetic force polishing machine.

[0012] Further, a fixed block is arranged outside the electric spindle, and the center of the electric spindle coincides with the center point of the rotary cutter.

[0013] Further, an adjusting seat is slidably arranged inside the linear guide rail, and one side of the adjusting seat is connected with the rack.

[0014] Further, a cylinder is arranged at one end inside the adjusting seat, and the cylinder and the adjusting seat form a fixed structure through bolts.

[0015] The iron wire winding welding desoldering automatic device has the following beneficial effects:

[0016] 1. The iron wire winding welding desoldering automatic device comprises a 3D vision camera, an image recognition system and a processing system, mainly shoots the iron ring falling into the collecting frame through the 3D vision camera, scans and recognizes the center position and the welding point position of the iron ring through the 3D vision camera and the image recognition system, is beneficial to subsequent acquisition of the welding point position of the iron ring, and is beneficial to the iron ring clamp being driven by the mechanical arm to the iron ring center position.

[0017] 2. The iron wire winding welding spot removal automation device, after the sensor in the spot removal device identifies the iron ring, the cylinder is started, the fixed buckle is driven to fix the iron ring, the servo motor drives the gear to rotate, the rotation of the gear can drive the adjusting seat connected with the rack to move, so that the adjusting seat can move horizontally by the design of the linear guide rail, so as to conveniently send the fixed iron ring and the corresponding iron ring welding spot to the rotary cutter, the rotary cutter is driven by the electric spindle to rotate at high speed, the welding spot can be effectively removed, the welding spot burr can be effectively removed, and the steel ring can be applied to some more precise working conditions. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 It is a front view structural schematic diagram of the iron wire winding welding spot removal automation device.

[0019] Figure 2 It is a whole structure schematic diagram of the iron wire winding welding spot removal automation device.

[0020] Figure 3 It is a spot removal device structure schematic diagram of the iron wire winding welding spot removal automation device.

[0021] Figure 4 It is a mechanical arm top view structure schematic diagram of the iron wire winding welding spot removal automation device.

[0022] Figure 5 It is a water cooling machine top view structure schematic diagram of the iron wire winding welding spot removal automation device.

[0023] In the figure: 1, a winding and welding all-in-one machine; 2, an iron ring identification system; 3, a guide rail; 4, a collection frame; 5, a mechanical arm; 6, a water receiving tank; 7, a magnetic polishing machine; 8, an iron ring clamp; 9, a spot removal device; 10, a water cooling machine; 11, a control cabinet; 12, a cylinder; 13, a servo motor; 14, a gear; 15, a linear guide rail; 16, an iron ring; 17, a sensor; 18, a fixed buckle; 19, a rotary cutter; 20, an electric spindle; 21, a fixed block; 22, a limiting outer frame; 23, a mechanical arm base; 24, a heat dissipation window; 25, a dust screen; 26, an adjusting seat; 27, a heat dissipation fan. DETAILED DESCRIPTION

[0024] The embodiments of the present application will be further described in detail below in combination with the drawings and examples. The following examples are used to illustrate the present application, but cannot be used to limit the scope of the present application.

[0025] As Figure 1 , Figure 2 , Figure 3 and Figure 4The utility model provides technical scheme: a wire winding welding spot removal automation device, including the all -in -one of making a ring and welding 1, iron ring identification system 2, guide rail 3, collection frame 4, mechanical arm 5, water receiving tank 6, magnetic force polishing machine 7, iron ring clamp 8, welding spot removal device 9, water -cooled machine 10, control cabinet 11, cylinder 12, servo motor 13, gear 14, linear guide 15, iron ring 16, sensor 17, fixed buckle 18, rotary cutter 19, electric spindle 20, fixed block 21, limiting outer frame 22, mechanical arm base 23, heat dissipation window 24, dust screen board 25, adjusting seat 26 and heat dissipation fan 27, one side of the all -in -one of making a ring and welding 1 is provided with iron ring identification system 2, and the bottom of iron ring identification system 2 is installed with guide rail 3, the below of guide rail 3 is provided with collection frame 4, and one side of collection frame 4 is provided with mechanical arm 5, the bottom of mechanical arm 5 is provided with mechanical arm base 23, and mechanical arm base 23 is set up in the front side of the all -in -one of making a ring and welding 1, and the top outer surface of mechanical arm 5 is installed with iron ring clamp 8, and one side outside iron ring clamp 8 is provided with welding spot removal device 9, and the winding of iron wire is completed by traditional all -in -one of making a ring and welding 1, and iron ring 16 slides into collection frame 4 through guide rail 3, and iron ring identification system 2 includes 3D vision camera, image recognition system and processing system, mainly through 3D vision camera shooting iron ring 16 falling into collection frame 4, and the center position and welding spot position of iron ring 16 are identified through 3D vision camera and image recognition system image scanning, is favorable for subsequent welding spot position of iron ring 16 is obtained, and the welding spot position and iron ring center position of iron ring 16 are clear, and it is favorable that mechanical arm 5 drives iron ring clamp 8 to iron ring 16 center position, and the inner ring of iron ring 16 is supported by the built -in cylinder in iron ring clamp 8, so as to place iron ring 16 on welding spot removal device 9, and when placing, the welding spot position is placed in the specified position through the signal description of recognition system, and the cooperation of visual identification system and mechanical arm 5, the whole process does not need manual intervention, realizes production line automation, reduces the manual cost in production of production line overall automation, improves production efficiency, and avoids the security risk of manual operation.

[0026] As Figure 1 , Figure 2 and Figure 3As shown, the inside of the de-soldering point device 9 is internally mounted with a cylinder 12, and the output end of the cylinder 12 is provided with a fixed buckle 18, one side of the fixed buckle 18 is mounted with a sensor 17, the iron ring 16 is arranged on the fixed buckle 18, the outside of the cylinder 12 is provided with a limiting outer frame 22, and the inside of the limiting outer frame 22 is mounted with a linear guide rail 15, the inside of the linear guide rail 15 is slidably mounted with an adjusting seat 26, one side of the adjusting seat 26 is connected with a rack, one end of the adjusting seat 26 is internally mounted with a cylinder 12, and the cylinder 12 and the adjusting seat 26 form a fixed structure through bolts, one side of the inner wall of the limiting outer frame 22 is provided with a rack, and the outer surface of the rack is meshingly mounted with a gear 14, one end of the gear 14 is provided with a servo motor 13, and the output end of the servo motor 13 is mounted with the gear 14 through a driving shaft, the top of the water cooling machine 10 is provided with two groups of cooling fans 27, one side of the outside of the iron ring 16 is mounted with a rotary cutter 19, and one side of the rotary cutter 19 is provided with an electric spindle 20, the outside of the electric spindle 20 is mounted with a fixed block 21, and the center of the electric spindle 20 coincides with the center point of the rotary cutter 19. After the sensor 17 in the de-soldering point device 9 recognizes the iron ring 16, the cylinder 12 is started to fix the iron ring 16, the servo motor 13 drives the gear 14 to rotate, the rotation of the gear 14 can drive the adjusting seat 26 connected with the rack to move, so that the adjusting seat 26 can move horizontally by the design of the linear guide rail 15, so as to conveniently send the fixed iron ring 16 and the corresponding iron ring soldering point close to the rotary cutter 19, and the rotary cutter 19 is driven by the electric spindle 20 to rotate at high speed, which can effectively remove the soldering points of the iron ring 16 and effectively remove the soldering point burrs, so that the steel ring can be applied to some more precise working conditions.

[0027] As shown in Figure 1 , Figure 2 and Figure 5 , one side of the de-soldering point device 9 is mounted with a magnetic force polishing machine 7, and the inside of the magnetic force polishing machine 7 is hollow, the rear side of the magnetic force polishing machine 7 is provided with a water receiving tank 6, one side of the outside of the magnetic force polishing machine 7 is provided with a water cooling machine 10, and one side of the outside of the water cooling machine 10 is mounted with a control cabinet 11, the front side of the magnetic force polishing machine 7 is provided with a heat dissipation window 24, and the outside of the heat dissipation window 24 is fixedly mounted with a dust screen 25 through bolts, the diameter of the heat dissipation window 24 is smaller than the length and width of the dust screen 25, and the dust screen 25 is in a rectangular structure. The magnetic force polishing machine 7 is driven by the iron ring clamp 8 to clamp and place the iron ring 16 with removed soldering points in the magnetic force polishing machine 7, the magnetic needle in the magnetic force polishing machine 7 operates to polish the iron ring 16 as a whole, and the design of the heat dissipation window 24 can be used to assist ventilation and heat dissipation during the working process of the magnetic force polishing machine 7. When dissipating heat, the dust screen 25 is used to block external foreign matters, so that external foreign matters or more dust do not enter the inside of the heat dissipation window 24, so that the heat dissipation window 24 maintains good ventilation and heat dissipation effect.

[0028] In summary, as shown inFigures 1-5 As shown, the iron wire coiling welding spot removal automation device uses the traditional coiling welding all-in-one machine 1 to complete the iron wire coiling butt welding work, the iron ring recognition system 2 includes a 3D vision camera, an image recognition system and a processing system, etc., mainly through the 3D vision camera to shoot the iron ring 16 falling into the collection frame 4, through the 3D vision camera and the image recognition system to scan and identify the center position and the welding spot position of the iron ring 16, which is beneficial to subsequent learning of the welding spot position of the iron ring 16, and clear about the welding spot position and the center position of the iron ring 16, which is beneficial to the iron ring clamp 8 driven by the mechanical arm 5 to the center position of the iron ring 16, through the built-in cylinder in the iron ring clamp 8 to support the inner ring of the iron ring 16, so as to facilitate the placement of the iron ring 16 on the welding spot removal device 9, and when placing, the robot places the welding spot position at the specified position through the signal description of the recognition system, through the cooperation of the visual recognition system and the mechanical arm 5, the whole process does not need manual intervention, realizes the automation of the production line, reduces the labor cost in production, improves the production efficiency, and avoids the safety hidden danger of manual operation, then through the sensor 17 in the welding spot removal device 9 to identify the iron ring 16, start the cylinder 12, drive the fixed buckle 18 to fix the iron ring 16, the servo motor 13 drives the gear 14 to rotate, the rotation of the gear 14 can drive the adjusting seat 26 connected with the rack to move, so that the adjusting seat 26 can move horizontally through the design of the linear guide rail 15, and the fixed iron ring 16 and the corresponding iron ring welding spot are sent to the proximity rotary cutter 19, the rotary cutter 19 is driven by the electric spindle 20 to rotate at high speed, which can effectively remove the welding spot of the iron ring 16, effectively remove the welding spot burr, and can make the steel ring be applied to some more precise working conditions, finally the iron ring clamp 8 driven by the mechanical arm 5 clamps and places the iron ring 16 with removed welding spot in the magnetic polishing machine 7, and the magnetic needle in the magnetic polishing machine 7 rotates to polish the iron ring 16 smooth.

[0029] The embodiments of the present application are given for the purpose of illustration and description, and are not exhaustive or limit the present application to the disclosed form. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are chosen and described in order to better explain the principles of the present application and practical application, and to enable those of ordinary skill in the art to understand the present application so as to design various embodiments with various modifications suitable for specific purposes.

Claims

1. An automated device for removing solder joints by coiling wire, comprising a coiling welding machine (1) and an iron ring (16), characterized in that: An iron ring identification system (2) is provided on one side of the ring welding machine (1), and a guide rail (3) is installed at the bottom of the iron ring identification system (2), a collection frame (4) is provided below the guide rail (3), and a mechanical arm (5) is provided on one side of the collection frame (4), an iron ring clamp (8) is installed on the top outer surface of the mechanical arm (5), and a solder point removal device (9) is provided on the outer side of the iron ring clamp (8), a cylinder (12) is installed inside the solder point removal device (9), and a fixing buckle (18) is provided at the output end of the cylinder (12), and the fixing buckle A sensor (17) is installed on one side of (18), the iron ring (16) is set on the fixed buckle (18), a limit outer frame (22) is set on the outside of the cylinder (12), and a linear guide rail (15) is installed inside the limit outer frame (22), a rack is set on one side of the inner wall of the limit outer frame (22), and a gear (14) is meshed and installed on the outer surface of the rack, a servo motor (13) is set on one end of the gear (14), a rotating tool (19) is installed on one side of the outer side of the iron ring (16), and an electric spindle (20) is set in the middle of one side of the rotating tool (19).

2. The automated device for removing solder joints by coiling wire welding according to claim 1, characterized in that: A robotic arm base (23) is provided at the bottom of the robotic arm (5), and the robotic arm base (23) is provided at the front side of the loop welding all-in-one machine (1).

3. The automated device for removing solder joints by coiling wire welding according to claim 1, characterized in that: A magnetic polishing machine (7) is installed on one side of the solder point removal device (9), and the interior of the magnetic polishing machine (7) is hollow.

4. The automated device for removing solder joints by coiling wire welding according to claim 3, characterized in that: A heat dissipation window (24) is provided in the middle of the front side of the magnetic polishing machine (7), and a dustproof screen plate (25) is fixedly installed on the outside of the heat dissipation window (24) by means of bolts.

5. The automated device for removing solder joints by coiling wire welding according to claim 4, characterized in that: The diameter of the heat dissipation window (24) is smaller than the length and width of the dustproof screen plate (25), and the dustproof screen plate (25) has a rectangular structure.

6. The automated device for removing solder joints by coiling wire welding according to claim 3, characterized in that: A water cooler (10) is provided on the outside of one side of the magnetic polishing machine (7), and a control cabinet (11) is installed on the outside of one side of the water cooler (10). A water receiving box (6) is provided on the rear side of the magnetic polishing machine (7).

7. The automated device for removing solder joints by coiling wire welding according to claim 1, characterized in that: A fixed block (21) is installed outside the electric spindle (20), and the center of the electric spindle (20) coincides with the center point of the rotating tool (19).

8. The automated device for removing solder joints by coiling wire welding according to claim 1, characterized in that: An adjustment seat (26) is slidably mounted inside the linear guide rail (15), and one side of the adjustment seat (26) is connected to the rack.

9. The automated device for removing solder joints by coiling wire welding according to claim 8, characterized in that: A cylinder (12) is installed at one end inside the adjustment seat (26), and the cylinder (12) and the adjustment seat (26) form a fixed structure through bolts.

10. The automated device for removing solder joints by coiling wire welding according to claim 6, characterized in that: The output end of the servo motor (13) is provided with a gear (14) via a drive shaft, and two groups of cooling fans (27) are provided on the top of the water cooler (10).

Images