Flying saw spindle speed reducer
Through the combined design of the planetary reduction mechanism and the spindle bearing seat, the problems of large size and heavy weight of the flying saw spindle reducer are solved, miniaturization, low cost and high-efficiency transmission are achieved, and the operating stability and energy utilization efficiency of the flying saw are improved.
Patent Information
- Application Number
- CN202422781792.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-15
- Publication Date
- 2025-10-17
- Estimated Expiration
- 2034-11-15
AI Technical Summary
The existing flying saw spindle reducer is large in size and heavy in mass, which results in a heavy and bulky machine head and high price, and it cannot move quickly.
The flying saw spindle reducer design adopts a planetary reduction mechanism and a spindle bearing seat. Through the combined reduction of the input shaft, bevel gear and planetary gear, power transmission and precise transmission are achieved. Combined with the saw blade clamping mechanism, the saw blade clamping and power output are ensured.
The device is miniaturized, low-cost, high-efficiency and stable, the weight of the machine head is reduced, the transmission efficiency and energy utilization efficiency are improved, and the cost is reduced.
Smart Images

Figure CN223441247U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of speed reducers, in particular to a flying saw main shaft speed reducer. Background Art
[0002] A flying saw is a high-speed cutting device typically used for quickly and efficiently cutting metal and other hard materials. The spindle reducer reduces speed and increases torque, converting the high-speed rotation of the motor into a low-speed, high-torque output suitable for the flying saw's spindle, thereby ensuring stable operation and efficient cutting. The working principle of a flying saw spindle reducer is to convert the high-speed input rotation through a reduction gear into a low-speed, high-torque output suitable for the flying saw's spindle.
[0003] The spindle reducer used in the existing cold-cut flying saw adopts an imported parallel shaft gear reducer. The reducer is large in size and heavy in mass, resulting in a large weight and bulky fast-moving machine head, which cannot move quickly. In addition, the imported reducer is expensive. Therefore, a small-sized and high-torque flying saw reducer device is needed. Utility Model Content
[0004] The purpose of the utility model is to provide a flying saw spindle reducer to solve the problems raised in the above background technology.
[0005] To achieve the above objectives, the present invention provides the following technical solutions:
[0006] A flying saw spindle reducer comprises a corner box, a planetary reduction mechanism is arranged on the right side of the corner box, a spindle bearing seat is arranged on the right side of the planetary reduction mechanism, and a saw blade pressing mechanism is arranged on the right side of the spindle bearing seat;
[0007] The corner box includes a first shell, an input shaft is rotatably mounted on the upper inner part of the first shell through a bearing, a first bevel gear is fixedly mounted on the inner end of the input shaft, a transmission shaft is rotatably mounted on the bottom inner part of the first shell through a bearing, a second bevel gear is fixedly mounted on the inner end of the transmission shaft and the second bevel gear is meshed with the first bevel gear.
[0008] As a further solution of the present invention: the number of teeth on the second bevel gear is greater than the number of teeth on the first bevel gear.
[0009] As a further solution of the present invention: the planetary reduction mechanism includes a second housing and a sun gear, the sun gear is fixedly arranged at the outer end of the transmission shaft, a ring gear is arranged on the outside of the sun gear and the ring gear is fixedly connected to the inner wall of the second housing, a number of planetary gears are arranged between the sun gear and the ring gear and the planetary gears are meshed with the sun gear and the ring gear, and a planetary transmission seat is installed in the planetary gear through a bearing.
[0010] As a further solution of the present invention: the planetary transmission seat passes through the main shaft bearing seat, the main shaft bearing seat includes a third shell and a first bearing, the first bearing is arranged on the planetary transmission seat, and a second bearing is arranged on the planetary transmission seat to the right of the first bearing.
[0011] As a further solution of the present invention: the saw blade clamping mechanism includes a base, the base is arranged on the outside of the planetary transmission seat, a clamping plate is arranged on the right side of the base on the planetary transmission seat, the outer end of the planetary transmission seat is provided with a thread, and a nut is threadedly installed on the outer end of the planetary transmission seat.
[0012] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0013] 1. The power is transmitted to the corner box through the spindle motor. The corner box changes the transmission direction, which is convenient for the installation of the spindle motor. The planetary reduction mechanism and the spindle bearing seat cooperate to transmit the power to the saw blade clamping mechanism, thereby improving the operating efficiency of the device. It has the advantages of high efficiency, low cost, small size, etc., saving space and significantly reducing the weight of the mobile head.
[0014] 2. The power input by the spindle motor is received through the input bearing. The first bevel gear and the second bevel gear cooperate to initially reduce the speed of the input shaft, thereby initially increasing the torque of the device. The sun gear and the planetary gears reduce the speed again and transmit the power on the transmission shaft to the planetary transmission seat. This can achieve higher transmission efficiency and more precise transmission, making the structure compact and taking up less space, which not only saves costs but also improves the energy utilization efficiency of the device.
[0015] 3. The planetary transmission seat is initially limited by the first bearing, and the second bearing is used to limit the planetary transmission seat for the second time, which can ensure that the axis of the planetary transmission seat remains stable and improve the stability of the device operation. The base and the clamping piece initially clamp the saw blade, and the threaded nut at the end of the planetary transmission seat further clamps the saw blade. The saw blade is directly installed at the output end of the reducer to achieve the purpose of clamping the saw blade and direct power output. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Fig. 1 It is a schematic diagram of the three-dimensional structure of the utility model.
[0017] Fig. 2 It is a right side structural schematic diagram of the present utility model.
[0018] Fig. 3 It is a left-side structural schematic diagram of the present invention.
[0019] Fig. 4 This is a schematic diagram of the main structure of the present utility model.
[0020] Fig. 5 The utility model discloses a cross section structure schematic view.
[0021] Mark annotation: 1, corner box body;11, first casing;12, input shaft;13, first bevel gear;14, transmission shaft;15, second bevel gear;2, planetary reduction mechanism;21, second casing;22, sun gear;23, planet wheel;24, ring gear;25, planet transmission seat;3, main shaft bearing seat;31, third casing;32, first bearing;33, second bearing;4, saw blade compression mechanism;41, base;42, clamping piece;43, nut. DETAILED DESCRIPTION
[0022] The following embodiments will be described in detail with reference to the accompanying drawings, in the drawings or the description, similar or identical parts use the same reference number, and in practical application, the shape, thickness or height of each component can be enlarged or reduced. The embodiments listed in the utility model are only used to illustrate the utility model, and are not used to limit the scope of the utility model. Any obvious modification or change made to the utility model does not deviate from the spirit and scope of the utility model.
[0023] Embodiment
[0024] Please refer to Figs. 1-5 , the utility model discloses a fly saw main shaft speed reducer, including corner box body 1, the corner box body 1 right side is provided with planetary reduction mechanism 2, the planetary reduction mechanism 2 right side is provided with main shaft bearing seat 3, the main shaft bearing seat 3 right side is provided with saw blade compression mechanism 4, and power is transmitted to corner box body 1 through main shaft motor, and corner box body 1 changes transmission direction, facilitating the installation of main shaft motor, and planetary reduction mechanism 2 and main shaft bearing seat 3 cooperate, can transmit power to saw blade compression mechanism 4, improve the operation efficiency of device, with the advantages such as high efficiency, low cost, small volume, save space, can also greatly reduce the weight of mobile head.
[0025] The corner box body 1 includes a first casing 11, an input shaft 12 is rotatably installed on the inner side upper portion of the first casing 11 through a bearing, a first bevel gear 13 is fixedly arranged on the inner end portion of the input shaft 12, a transmission shaft 14 is rotatably installed on the inner side bottom of the first casing 11 through a bearing, a second bevel gear 15 is fixedly arranged on the inner end portion of the transmission shaft 14, and the second bevel gear 15 is engaged with the first bevel gear 13, the number of teeth of the second bevel gear 15 is greater than that of the first bevel gear 13, the power input by the main shaft motor is received by the input shaft 12, the first bevel gear 13 and the second bevel gear 15 cooperate to preliminarily reduce the input shaft 12, and then preliminarily improve the torque of the device.
[0026] The planetary reduction mechanism 2 comprises a second shell 21 and a sun gear 22 fixedly arranged at the outer end of the transmission shaft 14, a gear ring 24 arranged outside the sun gear 22 and fixedly connected with the inner wall of the second shell 21, a plurality of planetary gears 23 arranged between the sun gear 22 and the gear ring 24 and engaged with the sun gear 22 and the gear ring 24, and a planetary transmission seat 25 mounted in the planetary gear 23 through a bearing, and the power on the transmission shaft 14 is transmitted to the planetary transmission seat 25 through the sun gear 22 and the planetary gear 23 for re-reduction, so that higher transmission efficiency and more accurate transmission can be realized, the structure is compact and occupies small space, cost can be saved, and the energy utilization efficiency of the device can be improved.
[0027] The planetary transmission seat 25 passes through the main shaft bearing seat 3, the main shaft bearing seat 3 comprises a third shell 31 and a first bearing 32, the first bearing 32 is arranged on the planetary transmission seat 25, and a second bearing 33 is arranged on the right side of the planetary transmission seat 25, the first bearing 32 preliminarily limits the planetary transmission seat 25, the second bearing 33 secondarily limits the planetary transmission seat 25, the axial stability of the planetary transmission seat 25 can be ensured, and the stability of the device in operation can be improved.
[0028] The saw blade pressing mechanism 4 comprises a base 41 arranged outside the planetary transmission seat 25, a clamping piece 42 arranged on the right side of the planetary transmission seat 25, a thread formed in the outer end of the planetary transmission seat 25, and a nut 43 threadedly mounted on the outer end of the planetary transmission seat 25, the saw blade is preliminarily clamped by the base 41 and the clamping piece 42, the saw blade is further clamped by the threaded cooperation of the end of the planetary transmission seat 25 and the nut 43, the saw blade is directly mounted on the output end of the reduction machine, and the purpose of clamping and directly outputting the power of the saw blade is achieved.
[0029] When the device is used, the main shaft motor is installed on the corner box body 1, the saw blade is placed on the right side of the base 41, the clamping piece 42 is placed on the right side of the saw blade, and then the nut 43 is used to lock and fix the saw blade, the main shaft motor is started, the power is transmitted to the sun gear 22 through the cooperation of the first bevel gear 13 and the second bevel gear 15, then the power is transmitted to the planetary gear 23 through the sun gear 22, and finally the power is transmitted to the saw blade.
[0030] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be encompassed within the present invention. Any reference sign in a claim should not be construed as limiting the claim to which it relates.
[0031] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.
Claims
1. A flying saw spindle reducer, comprising a corner box (1), characterized in that: A planetary reduction mechanism (2) is provided on the right side of the corner box (1), a main shaft bearing seat (3) is provided on the right side of the planetary reduction mechanism (2), and a saw blade pressing mechanism (4) is provided on the right side of the main shaft bearing seat (3); The corner box (1) comprises a first housing (11), an input shaft (12) is rotatably mounted on the inner upper portion of the first housing (11) via a bearing, a first bevel gear (13) is fixedly mounted on the inner end portion of the input shaft (12), a transmission shaft (14) is rotatably mounted on the inner bottom portion of the first housing (11) via a bearing, a second bevel gear (15) is fixedly mounted on the inner end portion of the transmission shaft (14), and the second bevel gear (15) is meshed with the first bevel gear (13).
2. The flying saw spindle reducer according to claim 1, characterized in that: The number of teeth of the second bevel gear (15) is greater than the number of teeth of the first bevel gear (13).
3. The flying saw spindle reducer according to claim 2, characterized in that: The planetary reduction mechanism (2) comprises a second housing (21) and a sun gear (22), wherein the sun gear (22) is fixedly arranged at the outer end of the transmission shaft (14), a ring gear (24) is arranged on the outer side of the sun gear (22), and the ring gear (24) is fixedly connected to the inner wall of the second housing (21), a plurality of planetary gears (23) are arranged between the sun gear (22) and the ring gear (24), and the planetary gears (23) are meshed with the sun gear (22) and the ring gear (24), and a planetary transmission seat (25) is installed in the planetary gear (23) through a bearing.
4. The flying saw spindle reducer according to claim 3, characterized in that: The planetary transmission seat (25) passes through the main shaft bearing seat (3), and the main shaft bearing seat (3) includes a third shell (31) and a first bearing (32). The first bearing (32) is arranged on the planetary transmission seat (25), and a second bearing (33) is arranged on the right side of the first bearing (32) on the planetary transmission seat (25).
5. The flying saw spindle reducer according to claim 4, characterized in that: The saw blade pressing mechanism (4) comprises a base (41), the base (41) being arranged outside the planetary transmission seat (25), a clamping piece (42) being arranged on the right side of the base (41) and located on the planetary transmission seat (25), a thread being provided on the outer end of the planetary transmission seat (25), and a nut (43) being threadedly mounted on the outer end of the planetary transmission seat (25).