Novel magnet titanium shell welding device

By designing a new magnet titanium shell welding device with a rotating mechanism, a fixed support mechanism and a spring-pressing mechanism, the problems of difficult clamping and inaccurate positioning during magnet titanium shell welding are solved, achieving efficient welding and a high pass rate.

CN223441346UActive Publication Date: 2025-10-17SHANGHAI HUALING ARTIFICIAL EAR MEDICAL TECH
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Patent Information

Application Number
CN202422815563.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-19
Publication Date
2025-10-17
Estimated Expiration
2034-11-19

AI Technical Summary

Technical Problem

The existing welding process of magnet titanium shells has problems such as difficult clamping and inaccurate positioning, resulting in low welding efficiency and low product qualification rate.

Method used

A new magnet titanium shell welding device is designed, which includes a rotating mechanism, a fixed support mechanism and a spring-pressing mechanism. The rotating mechanism is used to drive the magnet titanium shell to be welded to rotate, the fixed support mechanism provides support, and the spring-pressing mechanism realizes elastic compression of multiple magnet titanium shells through a pressure plate and a spring to avoid deformation and inaccurate positioning.

Benefits of technology

It enables welding multiple products at one time without pre-positioning, improves welding efficiency and product qualification rate, and avoids deformation and positioning errors during the welding process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a novel magnet titanium shell welding device which comprises a rotating mechanism, a fixing and supporting mechanism and an elastic pressing mechanism, the rotating mechanism is used for driving a magnet titanium shell to be welded to rotate and comprises a connecting shaft, a bearing fixing shaft, a pressing rod, a first ball bearing, a second ball bearing, a spring, a linear bearing, a sliding pressing rod and a rolling connecting rod; the fixed supporting mechanism is used for supporting the rotating mechanism and comprises a supporting frame ball bearing sleeve, a second bearing sleeve, a first bearing sleeve, a supporting frame linear bearing sleeve and a supporting frame connecting rod. The elastic pressing mechanism is used for fixing a to-be-welded magnet titanium shell and comprises a pressing plate and a spring. Compared with the prior art, the problems of difficult clamping and inaccurate positioning during magnet welding can be solved, and the welding efficiency and the product percent of pass are improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to welding technical field especially is related to a novel magnet titanium shell welding device. BACKGROUND

[0002] The product of magnet titanium shell welding has higher air tightness requirement, therefore, it is necessary to guarantee the completeness of weld when welding, which not only needs to accurately position the product before welding, but also requires that the product cannot relatively move with the laser head when welding. At present, the conventional welding operation is to first weld several positioning points of two workpieces needing to be welded, and then put into the welding fixture for welding. Although this method can relatively accurately complete the product welding, it also has some problems. On the one hand, since the magnet is put into the tooling through the hand-rotated clamping device, the clamping force cannot be controlled in the clamping process, which is easy to cause the deformation of magnet titanium shell, and further cause the positioning misalignment. On the other hand, the positioning welding point may appear welding-through phenomenon due to repeated welding, which causes the air tightness unqualified and the welding product scrapped. Therefore, it is necessary to design a novel magnet titanium shell welding device to solve the problems of difficult clamping and inaccurate positioning when welding the magnet, and improve the welding efficiency and product qualification rate. SUMMARY

[0003] The utility model discloses a novel magnet titanium shell welding device which solves the problems of difficult clamping and inaccurate positioning when welding the magnet, and improves the welding efficiency and product qualification rate.

[0004] The utility model discloses a novel magnet titanium shell welding device which solves the problems of difficult clamping and inaccurate positioning when welding the magnet, and improves the welding efficiency and product qualification rate.

[0005] The utility model provides a novel magnet titanium shell welding device, including rotating mechanism, fixed support mechanism and elastic pressure mechanism, the rotating mechanism includes connecting shaft, bearing fixed axle, pressure rod, first ball bearing, second ball bearing, linear bearing, sliding pressure rod and rolling connecting rod, the fixed support mechanism includes support frame ball bearing sleeve, second bearing sleeve, first bearing sleeve, support frame linear bearing sleeve and support frame connecting rod, the elastic pressure mechanism includes pressure plate and spring,

[0006] The one end of the bearing fixed shaft is fixed with the connecting shaft, and the other end is fixed with the pressing rod, the first ball bearing sleeve is sleeved on the one end of the bearing fixed shaft away from the connecting shaft, the second ball bearing is installed in the first bearing sleeve and the second bearing sleeve, the first bearing sleeve and the support frame ball bearing sleeve are sequentially sleeved on the first ball bearing, the first ball bearing is installed on the bearing fixed shaft, the second bearing sleeve and the support frame linear bearing sleeve are sequentially sleeved on the linear bearing, and the support frame ball bearing sleeve and the support frame linear bearing sleeve are connected through the support frame connecting rod.

[0007] Further, the one end of the bearing fixed shaft is fixed with the connecting shaft, and the other end is fixed with the pressing rod.

[0008] Further, the connecting shaft and the bearing fixed shaft are fastened through M2.5 machine meters screw.

[0009] Further, the support frame ball bearing sleeve and the support frame linear bearing sleeve are fixed with positioning pin.

[0010] Further, the support frame connecting rod is connected with the support frame ball bearing sleeve and the support frame linear bearing sleeve through M3 screw.

[0011] Further, the first bearing sleeve and the support frame ball bearing sleeve are sleeved on the first ball bearing, and are fixed through screw.

[0012] Further, a plurality of avoidance positions are uniformly arranged on the rolling connecting rod.

[0013] Further, the two ends of the pressing plate are fixed on the second bearing sleeve and the first bearing sleeve through spring screws respectively.

[0014] Further, the one end of the sliding pressing rod away from the spring is provided with a pulling cam.

[0015] Further, the rolling connecting rod can place 10 magnet titanium shells to be welded.

[0016] Compared with the prior art, the utility model has the advantages of:

[0017] 1. The utility model proposes a novel magnet titanium shell welding device, including rotating mechanism, fixed support mechanism and elastic pressure mechanism, wherein, rotating mechanism is used for driving the magnet titanium shell to be welded to rotate, including connecting shaft, bearing fixed shaft, pressure rod, first ball bearing, second ball bearing, spring, linear bearing, sliding pressure rod and rolling connecting rod, fixed support mechanism is used for supporting rotating mechanism, including support frame ball bearing sleeve, second bearing sleeve, first bearing sleeve, support frame linear bearing sleeve and support frame connecting rod, elastic pressure mechanism is used for fixing the magnet titanium shell to be welded, including pressing plate and spring, specifically, one end of bearing fixed shaft is fixed with connecting shaft, the other end is fixed with pressure rod, first ball bearing sleeve is connected in the one end of bearing fixed shaft away from connecting shaft, second ball bearing is installed in first bearing sleeve and second bearing sleeve, first bearing sleeve and support frame ball bearing sleeve are connected in first ball bearing in proper order, first ball bearing is installed on bearing fixed shaft, second bearing sleeve and support frame linear bearing sleeve are connected in linear bearing in proper order, support frame ball bearing sleeve and support frame linear bearing sleeve are connected through support frame connecting rod, the both ends of rolling connecting rod are installed in second bearing sleeve and first bearing sleeve respectively, be used for placing a plurality of magnet titanium shells to be welded, a plurality of magnet titanium shells to be welded are pressed in the axial direction through pressure rod and spring, are elastically pressed in the radial direction through pressing plate, spring is covered in one end of sliding pressure rod, sliding pressure rod is located in linear bearing, the pressing plate is hollow to expose the weld of magnet titanium shell to be welded, the both ends of pressing plate are fixed on second bearing sleeve and first bearing sleeve respectively, the above-mentioned device need not to premark the magnet titanium shell to be welded in advance, and will not appear overpressure titanium shell deformation condition, can weld a plurality of products at a time, solve the problem of difficult clamping and inaccurate positioning when magnet welding, improve welding efficiency and product qualification rate.

[0018] 2. The utility model is evenly provided with a plurality of empty position avoiding positions on the rolling connecting rod, can avoid the influence of welding scar on the rotation of magnet titanium shell in the welding process, influence welding effect, the utility model discloses a positioning pin is fixed on support frame ball bearing sleeve and support frame linear bearing sleeve, positioning and installation of support frame connecting rod are convenient.

[0019] 3. The utility model discloses the installation of the wrench cam on the one end of sliding pressure rod away from spring, can realize the state conversion and control of sliding pressure rod through the wrench and the down pressure of wrench cam, the wrench cam mainly passes through rotation or sliding transmission power, the movement process is relatively stable, is not easy to produce impact and vibration, can improve the stability and reliability of device. ACCURACY OF DRAWINGS

[0020] Figure 1 It is a sectional view of novel magnet titanium shell welding device.

[0021] Figure 2 It is a top view of novel magnet titanium shell welding device.

[0022] Figure 3It is a front view of a new type of magnet titanium shell welding device;

[0023] Figure 4 It is a partial enlarged view of the empty position;

[0024] Explanation of reference numerals: 1, connecting shaft; 2, support frame ball bearing sleeve; 3, first ball bearing; 4, first bearing sleeve; 5, pressing rod; 6, pressing plate; 7, spring; 8, second bearing sleeve; 9, support frame linear bearing sleeve; 10, linear bearing; 11, pulling cam; 12, sliding pressing rod; 13, positioning pin; 14, M3 screw; 15, support frame connecting rod; 16, bearing fixing shaft; 17, M2.5 machine screw; 18, second ball bearing; 19, rolling connecting rod; 20, spring screw. DETAILED DESCRIPTION

[0025] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor should belong to the protection scope of the present application.

[0026] In the description of the present application, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship commonly used when the product of the present application is used, and are only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application. For example, "horizontal" only means that its direction is relatively more horizontal than "vertical", and does not mean that the structure must be completely horizontal, but can be slightly inclined.

[0027] In addition, the terms "first" and "second" are only for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined with "first" and "second" can explicitly or implicitly include one or more of the features. In the description of the present application, the meaning of "multiple" is two or more, unless otherwise specifically limited.

[0028] Embodiment:

[0029] The present embodiment provides a new type of magnet titanium shell welding device, such as Figure 1 , Figure 2 and Figure 3As shown, it comprises a rotating mechanism, a fixed support mechanism and a spring pressing mechanism. The rotating mechanism is used to drive the magnet titanium shell to rotate, comprising a connecting shaft 1, a bearing fixed shaft 16, a pressing rod 5, a first ball bearing 3, a second ball bearing 18, a linear bearing 10, a sliding pressing rod 12 and a rolling connecting rod 19. The fixed support mechanism is used to support the rotating mechanism, comprising a support frame ball bearing sleeve 2, a second bearing sleeve 8, a first bearing sleeve 4, a support frame linear bearing sleeve 9 and a support frame connecting rod 15. The spring pressing mechanism is used to fix the magnet titanium shell, comprising a pressing plate 6 and a spring 7.

[0030] Specifically, one end of the bearing fixed shaft 16 is inserted and fixed with the connecting shaft 1, and the other end is screw-fixed with the pressing rod 5 and fastened by an M2.5 machine screw 17, and the first ball bearing 3 is sleeved on the end of the bearing fixed shaft 16 away from the connecting shaft 1. The second ball bearing 18 is installed in the first bearing sleeve 4 and the second bearing sleeve 8, the first bearing sleeve 4 and the support frame ball bearing sleeve 2 are sequentially sleeved on the first ball bearing 3, the first ball bearing 3 is installed on the bearing fixed shaft 16, and the second bearing sleeve 8 and the support frame linear bearing sleeve 9 are sequentially sleeved on the linear bearing 10. The support frame connecting rod 15 connects the support frame ball bearing sleeve 2 and the support frame linear bearing sleeve 9 through an M3 screw 14, and the support frame ball bearing sleeve 2 and the support frame linear bearing sleeve 9 are fixed with positioning pins 13, which facilitates the positioning and installation of the support frame connecting rod 15.

[0031] The two ends of the rolling connecting rod 19 are respectively installed in the second bearing sleeve 8 and the first bearing sleeve 4, and are used to place a plurality of magnet titanium shells to be welded. Figure 4 As shown, a plurality of empty positions are uniformly arranged on the rolling connecting rod 19, which can avoid the influence of welding scars on the rotation of the magnet titanium shell during the welding process and affect the welding effect. A plurality of magnet titanium shells to be welded are pressed in the axial direction by the pressing rod 5 and the spring 7, and are elastically pressed in the radial direction by the pressing plate 6, which can avoid over-pressing and deformation of the titanium shell. The spring 7 is sleeved on one end of the sliding pressing rod 12, the sliding pressing rod 12 is located in the linear bearing 10, the pressing plate 6 is hollow to expose the weld of the magnet titanium shell to be welded, and the two ends of the pressing plate 6 are fixed on the second bearing sleeve 8 and the first bearing sleeve 4 by spring screws 20. A pulling cam 11 is installed at the end of the sliding pressing rod 12 away from the spring 7, and the state conversion and control of the sliding pressing rod can be realized by pulling up and pressing down the pulling cam. The pulling cam mainly transmits power by rotation or sliding, the movement process is relatively stable, and impact and vibration are not easy to occur, which can improve the stability and reliability of the device.

[0032] The assembly method of the above device is as follows:

[0033] Step 1: Assemble the ball bearings. First, install the second ball bearing 18 into the first bearing sleeve 4 and the second bearing sleeve 8. Install the first ball bearing 3 onto the bearing fixing shaft 16. Insert the bracket ball bearing sleeve 2 and the first bearing sleeve 4 with the second ball bearing 18 into the first ball bearing 3 and secure them with screws. Secure the positioning pin 13 to the bracket ball bearing sleeve 2 and the bracket linear bearing sleeve 9. Then screw the pressure rod 5 into the bearing fixing shaft 16, insert the bearing fixing shaft 16 into the connecting shaft 1 and tighten it with screws (17).

[0034] Step 2: Assemble the linear bearing. First, insert the second bearing sleeve 8 into the linear bearing 10 and tighten it with screws. Then insert the bracket linear bearing sleeve 9 into the linear bearing 10 and tighten it with screws. Insert the spring 7 into the sliding pressure rod 12, and insert the sliding pressure rod 12 with the spring 7 into the linear bearing 10.

[0035] Step 3: Install the connecting parts. First, insert the rolling link 19 into the first bearing sleeve 4 and the second bearing sleeve 8 with the second ball bearing 18. Then, use M3 screws 14 to connect the support frame connecting rod 15 to the support frame ball bearing sleeve 2 and the support frame linear bearing sleeve 9. Finally, place the workpiece to be welded into the rolling link 19 and secure it with the pressure plate 6. The entire welding device is assembled.

[0036] The above device does not require pre-marking and positioning of the titanium shell of the magnet to be welded, and there will be no deformation of the titanium shell due to overpressure. Multiple products can be welded at one time, solving the problems of difficult clamping and inaccurate positioning during magnet welding, and improving welding efficiency and product qualification rate.

[0037] The usage of the above device is as follows:

[0038] S1. Pull the cam 11, pull up the sliding pressure rod 12, place multiple magnet titanium shells to be welded into the rolling connecting rod 19, and then remove the cam 11. Because the magnet titanium shells contain magnets, the multiple titanium shells to be welded will be magnetically attracted together. Due to the presence of the spring 7 and the pressure plate 6, the magnet titanium shells to be welded will be tightened on the new magnet titanium shell welding device.

[0039] S2. Clamp the new magnet titanium shell welding device onto the welding equipment using a three-jaw chuck. Recall the welding program. Connect shaft 1 to rotate the magnet titanium shell to be welded. Perform an idle rotation to check the clamping status. If the clamping status is correct, start laser welding. During rotation, due to the presence of the bearings, the support frame ball bearing sleeve 2, first bearing sleeve 4, pressure plate 6, second bearing sleeve 8, support frame linear bearing sleeve 9, and support frame connecting rod 15 will not rotate with it. Due to the effect of gravity, the above mechanism will always remain vertically downward and will not obstruct the welding.

[0040] S3, the magnet titanium shell of completing welding is taken out, and is loaded into the next batch of magnet titanium shells to be welded.

[0041] The method is simple in operation, can solve the problems of product clamping and positioning, can complete the welding of multiple workpieces at a time, and greatly improves the welding efficiency.

[0042] The above merely describes a specific implementation of the present application, but the scope of protection of the present application is not limited thereto, and any person skilled in the art can easily think of various equivalent modifications or replacements within the technical scope disclosed by the present application, and these modifications or replacements should be covered within the scope of protection of the present application. Therefore, the scope of protection of the present application should be subject to the scope of protection of the claims.

Claims

1. A new type of magnet titanium shell welding device, characterized in that, The invention comprises a rotating mechanism, a fixed supporting mechanism and a spring-pressing mechanism, wherein the rotating mechanism comprises a connecting shaft (1), a bearing fixed shaft (16), a pressure rod (5), a first ball bearing (3), a second ball bearing (18), a linear bearing (10), a sliding pressure rod (12) and a rolling connecting rod (19); the fixed supporting mechanism comprises a support frame ball bearing sleeve (2), a second bearing sleeve (8), a first bearing sleeve (4), a support frame linear bearing sleeve (9) and a support frame connecting rod (15); the spring-pressing mechanism comprises a pressure plate (6) and a spring (7); One end of the bearing fixing shaft (16) is fixed to the connecting shaft (1), and the other end is fixed to the pressure rod (5); the first ball bearing (3) is sleeved on the end of the bearing fixing shaft (16) away from the connecting shaft (1); the second ball bearing (18) is installed in the first bearing sleeve (4) and the second bearing sleeve (8); the first bearing sleeve (4) and the support frame ball bearing sleeve (2) are sleeved on the first ball bearing (3) in turn; the first ball bearing (3) is installed on the bearing fixing shaft (16); the second bearing sleeve (8) and the support frame linear bearing sleeve (9) are sleeved on the linear bearing (10) in turn; the support frame ball bearing sleeve (2) and the The support frame linear bearing sleeve (9) is connected through the support frame connecting rod (15); the two ends of the rolling connecting rod (19) are respectively installed in the second bearing sleeve (8) and the first bearing sleeve (4), and are used to place multiple magnet titanium shells to be welded. The multiple magnet titanium shells to be welded are compressed in the axial direction by the pressure rod (5) and the spring (7), and elastically compressed in the radial direction by the pressure plate (6). The spring (7) is sleeved on one end of the sliding pressure rod (12), and the sliding pressure rod (12) is located in the linear bearing (10). The pressure plate (6) is hollowed to expose the weld of the magnet titanium shell to be welded. The two ends of the pressure plate (6) are respectively fixed on the second bearing sleeve (8) and the first bearing sleeve (4).

2. A novel magnet titanium shell welding device according to claim 1, characterized in that: One end of the bearing fixing shaft (16) is plugged and fixed to the connecting shaft (1), and the other end is screw-fixed to the pressure rod (5).

3. A novel magnet titanium shell welding device according to claim 1, characterized in that: The connecting shaft (1) and the bearing fixing shaft (16) are fastened by M2.5 machine screws (17).

4. A novel magnet titanium shell welding device according to claim 1, characterized in that: Positioning pins (13) are fixed on the support frame ball bearing sleeve (2) and the support frame linear bearing sleeve (9).

5. A novel magnet titanium shell welding device according to claim 1, characterized in that: The support frame connecting rod (15) is connected to the support frame ball bearing sleeve (2) and the support frame linear bearing sleeve (9) via M3 screws (14).

6. A novel magnet titanium shell welding device according to claim 1, characterized in that: After the first bearing sleeve (4) and the support frame ball bearing sleeve (2) are inserted into the first ball bearing (3), they are fixed by screws.

7. A novel magnet titanium shell welding device according to claim 1, characterized in that: A plurality of avoidance positions are evenly arranged on the rolling connecting rod (19).

8. A novel magnet titanium shell welding device according to claim 1, characterized in that: The two ends of the pressure plate (6) are respectively fixed to the second bearing sleeve (8) and the first bearing sleeve (4) via spring screws (20).

9. A novel magnet titanium shell welding device according to claim 1, characterized in that: An actuating cam (11) is installed at one end of the sliding pressure rod (12) away from the spring (7).

10. A novel magnet titanium shell welding device according to claim 1, characterized in that: The rolling connecting rod (19) can accommodate 10 titanium shells of magnets to be welded.