Novel special machine equipment for spray gun
By designing a new type of spray gun equipment, the problem that the existing equipment cannot perform fully automatic processing has been solved, precise control and automatic material transportation have been achieved, processing accuracy and efficiency have been improved, tool life has been extended, and it can adapt to the processing needs of various workpieces.
Patent Information
- Application Number
- CN202422976015.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-04
- Publication Date
- 2025-10-17
- Estimated Expiration
- 2034-12-04
AI Technical Summary
Existing spray gun equipment cannot achieve fully automatic drilling and tapping, cannot manually place materials, and cannot complete all processing steps from blanks to finished products.
A new type of spray gun special machine equipment is designed, which includes a main mechanism and a special mechanism, and is equipped with components such as grippers, motors, dividers, positioning tooling, conveyor belts, turntables, and load-bearing diverter valves to achieve automated processing and material transportation.
It achieves precise control of processing, improves processing accuracy and consistency, reduces equipment investment and production processes, improves production efficiency, adapts to the processing of various workpieces, extends tool life, and maintains a clean processing environment and equipment stability.
Smart Images

Figure CN223441637U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a novel spray gun special machine technical field, concretely to a novel spray gun special machine equipment. BACKGROUND
[0002] The spray gun is a kind of equipment for spraying, to increase the atomization effect of spray gun, generally by atomization power source provides atomization power for coating, so that coating atomization becomes material drop, it is favorable to increase the uniformity of spraying, according to atomization power source, can the spray gun be divided into air spray gun, airless spray gun and electrostatic spray gun etc., air spray gun is widely used in the field of spraying due to having high spraying efficiency and good spraying uniformity etc.Advantages.
[0003] The prior art patent document with the technology disclosure number CN220836156U provides a kind of novel spray gun, including spray gun body, it is equipped with channel one and air channel one in spray gun body;With the spray head body matched with spray gun body, it is equipped with channel two and air channel two communicated with channel one in spray head body, channel two and air channel two are communicated, air channel two is evenly distributed along the circumference of spray head body.
[0004] But the existing in use, cannot achieve full-automatic drilling and tapping integrated special machine, cannot realize artificial material placement, cannot full-automatic production, cannot complete all machining procedures from blank to finished product. UTILITY MODEL CONTENT
[0005] (One) technical problem solved
[0006] The utility model aims at providing a kind of novel spray gun special machine equipment, to solve the technical problem of the prior art in the above background, cannot achieve full-automatic drilling and tapping integrated special machine, cannot realize artificial material placement, cannot full-automatic production, cannot complete all machining procedures from blank to finished product.
[0007] (Two) technical scheme
[0008] To achieve the above object, the utility model provides the following technical scheme: a kind of novel spray gun special machine equipment, including main body mechanism and special machine mechanism, the main body mechanism is fixedly installed with special machine mechanism in interior, the main body mechanism includes special machine warehouse, door, machine tool, the surface four quarters of special machine warehouse are fixedly installed with door, the machine tool is fixedly installed in the interior of special machine warehouse;
[0009] The special machine mechanism includes gripper, motor, splitter, the machine tool surface top is fixedly installed with a plurality of grippers, the machine tool surface top is fixedly installed with a plurality of motors, and the machine tool surface is fixedly installed with splitter.
[0010] Preferably, the main body mechanism further includes a stand column and a cross beam, a plurality of stand columns are fixedly installed in the interior of the special machine warehouse, and a plurality of cross beams are fixedly installed between the stand columns.
[0011] Preferably, the main body mechanism further comprises a positioning tool and a conveying belt, the positioning tool is fixedly installed at the back end of the special machine warehouse, and the conveying belt is fixedly installed on the positioning tool.
[0012] Preferably, the special machine mechanism further comprises a turntable and a load type shunt valve, the turntable is fixedly installed at the tail end of the conveying belt, and the load type shunt valve is fixedly installed at the bottom end of the turntable.
[0013] Preferably, the special machine mechanism further comprises an air path and a platform, the air path is fixedly installed on the surface of the load type shunt valve, and the platform is fixedly installed at the bottom end of the load type shunt valve.
[0014] Preferably, the main body mechanism further comprises a main shaft and a spray gun, a plurality of main shafts are fixedly installed on the surface of the gripper, and a plurality of spray guns are fixedly installed around the turntable.
[0015] Compared with the prior art, the utility model has the advantages that:
[0016] 1、Precise control processing, can accurately control the motion trajectory of the tool, cutting parameters and feed speed, etc., ensure the high precision of the machining size, improve the product quality and consistency, suitable for high-precision parts machining. Realize complex processing, can easily realize the automation switching and combination of various processing procedures such as drilling, tapping and milling, complete the machining of parts with complex shape and multi-process requirements, reduce the equipment investment and production process. Improve production efficiency, through fast coordinate positioning and motion control, reduce the idle stroke time in the processing process, improve the processing efficiency, especially in batch production. Provide strong power, the electric spindle or mechanical spindle can provide high speed and high torque for the tool, meet the needs of different materials and processing technology, realize high-speed cutting, improve the processing efficiency, and ensure the processing quality. Ensure the machining precision, the high-precision spindle structure and good rigidity can reduce the vibration and deviation of the tool in high-speed rotation, ensure the machining precision and surface quality, prolong the service life of the tool. Facilitate tool replacement, equipped with various tool clamping modes and automatic tool changer, can quickly and accurately replace the tool, adapt to the processing needs of different processes, further improve the production efficiency. Stable and accurate feeding, high-precision ball screws and linear guides are adopted to ensure the stability and accuracy of the tool feeding motion, realize high-precision machining, and improve product quality. Work with the spindle, cooperate with the spindle system, according to the instruction of the numerical control system, accurately control the feed speed and position of the tool on the workpiece, ensure the accuracy and consistency of the processing, realize efficient and high-quality processing.
[0017] 2、Stable workpiece positioning, can firmly clamp the workpiece, prevent the workpiece from displacement or shaking in the machining process, ensure the machining precision and quality, is crucial to improve the consistency of batch production products. Adapt to a variety of workpieces, have certain universality and adjustability, through replacing or adjusting the fixture assembly, can adapt to workpieces of different shapes, sizes and materials, improve the flexibility and application range of the equipment, reduce the production cost. Prolong the tool life, effectively reduce the temperature of the tool and the workpiece in the machining process, prevent the tool from wearing out due to overheating, prolong the service life of the tool, reduce the tool cost. Improve the machining quality, reduce the friction and adhesion between the tool and the workpiece through cooling and lubrication, reduce the cutting force, improve the machining surface quality, reduce burr and roughness. Keep the machining environment clean, timely discharge the cutting chips generated in the machining process outside the machine tool, avoid the cutting chips from accumulating in the machining area, affect the machining precision and the normal cutting of the tool, keep the machining environment clean, which is beneficial to improve the stability and reliability of the equipment. Prevent the cutting chips from interfering, prevent the cutting chips from entering the cutting area between the tool and the workpiece, avoid the adverse effects of the cutting chips on the machining precision and the tool life, ensure the smooth progress of the machining process, improve the product quality and production efficiency. BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1 It is a three-dimensional structure schematic diagram of the utility model;
[0019] Figure 2 It is a three-dimensional side structure schematic diagram of the utility model;
[0020] Figure 3 It is a right side structure schematic diagram of the utility model;
[0021] Figure 4 It is a front structure schematic diagram of the utility model;
[0022] Figure 5 It is a left side structure schematic diagram of the utility model;
[0023] Figure 6 It is a bearing type flow divider structure schematic diagram of the utility model;
[0024] Figure 7 It is a bearing type flow divider structure schematic diagram of the utility model.
[0025] In the drawing: 1, main mechanism; 101, special machine warehouse; 102, warehouse door; 103, machine tool; 104, stand column; 105, cross beam; 106, positioning tooling; 107, conveying belt; 108, main shaft; 109, spray gun; 2, special machine mechanism; 201, gripper; 202, motor; 203, divider; 204, rotary table; 205, bearing type flow divider; 206, gas circuit; 207, platform. DETAILED DESCRIPTION
[0026] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.
[0027] Please refer to Figure 1 - Figure 4 The utility model provides a kind of technical scheme: a kind of new spray gun special machine equipment, including main body mechanism 1 and special machine mechanism 2, the special machine mechanism 2 is fixedly installed in the inside of main body mechanism 1, the main body mechanism 1 includes special machine bin 101, door 102, machine tool 103, the surface of special machine bin 101 is fixedly installed with door 102 around, the machine tool 103 is fixedly installed in the inside of special machine bin 101;
[0028] The special machine mechanism 2 includes gripper 201, motor 202, divider 203, the surface top of machine tool 103 is fixedly installed with a plurality of grippers 201, the surface top of machine tool 103 is fixedly installed with a plurality of motors 202, the surface of machine tool 103 is fixedly installed with divider 203.
[0029] Preferably, the main body mechanism 1 further includes stand 104 and crossbeam 105, a plurality of stand 104 is fixedly installed in the inside of special machine bin 101, a plurality of crossbeam 105 is fixedly installed between stand 104.
[0030] Preferably, the main body mechanism 1 further includes positioning tool 106 and conveying belt 107, positioning tool 106 is fixedly installed at the back end of special machine bin 101, and conveying belt 107 is fixedly installed on positioning tool 106.
[0031] Preferably, the special machine mechanism 2 further includes turntable 204 and load-bearing type shunt valve 205, turntable 204 is fixedly installed at the tail end of conveying belt 107, and load-bearing type shunt valve 205 is fixedly installed at the bottom end of turntable 204.
[0032] Preferably, the special machine mechanism 2 further includes air path 206 and platform 207, air path 206 is fixedly installed on the surface of load-bearing type shunt valve 205, and platform 207 is fixedly installed at the bottom end of load-bearing type shunt valve 205.
[0033] Preferably, the main body mechanism 1 further includes main shaft 108 and spray gun 109, a plurality of main shaft 108 is fixedly installed on the surface of gripper 201, and a plurality of spray gun 109 is fixedly installed around turntable 204.
[0034] Working principle: base, made of high-strength cast iron, is the basic support part of the whole machine tool 103, providing a stable installation platform 207 for the machine tool 103. Its thick structure can effectively absorb the vibration generated during processing, ensuring the processing accuracy. For example, when high-speed drilling and tapping is carried out, the stability of the base can prevent the machine tool 103 from shaking. Column 104, which is vertically installed on the base, is also made of high-strength materials such as cast iron. It is mainly used to support the cross beam 105 and the spindle 108 box and other components of the machine tool 103. The structural design of the column 104 ensures that it has sufficient rigidity to withstand the up and down movement of the spindle 108 box and various forces generated during processing. Cross beam 105, connected between the columns 104, provides support for the lateral movement of the tool. The cross beam 105 is internally provided with guide rails, lead screws and other transmission components, and its structural design focuses on precision and rigidity to ensure the accuracy and stability of the tool during lateral movement. Spindle 108 box, the core component of the spindle 108 system, is internally installed with spindle 108 motor 202, spindle 108 and related transmission mechanisms. The shell of the spindle 108 box is made of cast aluminum or cast iron, which has good heat dissipation performance and mechanical strength. Spindle 108, which is directly driven by the tool, is made of alloy steel. Its precision requirements are extremely high, including radial runout and axial runout, which are strictly controlled within a certain range. For example, in precision drilling and tapping processing, the radial runout accuracy of the spindle 108 may be controlled within a few microns to ensure the accuracy of drilling and tapping. Spindle 108 motor 202 provides power for the rotation of the tool, commonly known as an AC servo motor 202. The motor 202 is connected with the spindle 108 through belt, coupling or internal motor 202 direct drive and other ways. Direct drive mode can provide higher speed and better torque control, suitable for high-precision processing occasions.
[0035] Finally, it should be noted that the above content is only used to illustrate the technical solutions of the present application, and is not a limitation on the protection scope of the present application. Simple modifications or equivalent replacements of the technical solutions of the present application made by those skilled in the art do not deviate from the essence and scope of the technical solutions of the present application.
Claims
1. A novel spray gun special machine device, comprising a main body mechanism (1) and a special machine mechanism (2), wherein the special machine mechanism (2) is fixedly installed inside the main body mechanism (1), characterized in that: The main body (1) includes a dedicated machine warehouse (101), a warehouse door (102), and a machine tool (103); the dedicated machine warehouse (101) is fixedly provided with the warehouse door (102) on all sides thereof, and the dedicated machine warehouse (101) is fixedly provided with the machine tool (103) inside thereof; The dedicated machine mechanism (2) comprises a gripper (201), a motor (202), and a divider (203); a plurality of grippers (201) are fixedly mounted on the top of the surface of the machine tool (103); a plurality of motors (202) are fixedly mounted on the top of the surface of the machine tool (103); and a divider (203) is fixedly mounted on the surface of the machine tool (103).
2. A new type of spray gun equipment according to claim 1, characterized in that: The main body (1) further comprises columns (104) and beams (105); a plurality of columns (104) are fixedly installed inside the dedicated machine warehouse (101); and a plurality of beams (105) are fixedly installed between the columns (104).
3. A new type of spray gun equipment according to claim 2, characterized in that: The main body (1) further comprises a positioning tool (106) and a conveyor belt (107); the positioning tool (106) is fixedly mounted on the back end of the special machine warehouse (101); and the conveyor belt (107) is fixedly mounted on the positioning tool (106).
4. A new type of spray gun equipment according to claim 3, characterized in that: The special machine mechanism (2) further comprises a turntable (204) and a load-bearing diverter valve (205); the turntable (204) is fixedly mounted on the tail end of the conveyor belt (107); and the load-bearing diverter valve (205) is fixedly mounted on the bottom end of the turntable (204).
5. A new type of spray gun equipment according to claim 4, characterized in that: The dedicated mechanism (2) further comprises an air circuit (206) and a platform (207); the air circuit (206) is fixedly mounted on the surface of the load-bearing diverter valve (205); and the platform (207) is fixedly mounted on the bottom end of the load-bearing diverter valve (205).
6. A new type of spray gun equipment according to claim 5, characterized in that: The main body mechanism (1) further comprises a main shaft (108) and a spray gun (109); a plurality of main shafts (108) are fixedly mounted on the surface of the gripper (201); and a plurality of spray guns (109) are fixedly mounted around the rotating disk (204).
Citation Information
Patent Citations
Novel spray gun
CN220836156U