Paint grinding mechanism for four-wire copper wire lamp machine

By using a permanent magnet DC motor to drive the grinding rod to rotate and combining it with an adjusting cylinder to adjust the height of the paint grinding support plate, the problem of copper wire lamp breaking when grinding insulating materials is solved, and efficient grinding and automated processing of copper wire is achieved.

CN223441962UActive Publication Date: 2025-10-17SHENZHEN XINZHONGLI INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202422724003.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-07
Publication Date
2025-10-17
Estimated Expiration
2034-11-07

AI Technical Summary

Technical Problem

The existing copper wire lamp machine has problems in the grinding process, especially when removing the external insulation material of the copper wire, such as high structural rigidity, difficulty in adjustment, and easy wear and tear of the copper wire.

Method used

A permanent magnet DC motor drives the adapter to drive the grinding rod to rotate at high speed. The height of the paint grinding support plate is adjusted by the adjusting cylinder to achieve flexible contact between the copper wire and the grinding rod. The copper wire is carried by the paint grinding support plate for grinding to avoid breaking of the copper wire.

Benefits of technology

The invention realizes efficient removal of insulating material on the surface of the copper wire, avoids the copper wire from being worn off, simplifies the structure, and improves the degree of automation of the processing and the convenience of operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a paint grinding mechanism for a four-wire copper wire lamp machine, which comprises a main body assembly, and the main body assembly comprises a permanent magnet direct current motor, two sliding blocks, an air cylinder fixing seat and a paint grinding supporting plate. The permanent magnet direct current motor is installed on the upper surface of the motor fixing base through the motor base. The permanent magnet direct current motor drives the adapter to rotate, the adapter drives the grinding rod and the grinding rod to rotate at a high speed and a constant speed, a copper wire penetrates into the position between the paint grinding supporting plate and the grinding rod from the position above the wire guide wheel and then is connected with the winding mechanism on the rear portion, and the copper wire makes contact with the outer wall of the wire guide wheel and the upper surface of the paint grinding supporting plate. The paint grinding supporting plate is pushed upwards through the adjusting air cylinder, the paint grinding supporting plate drives the copper wire to make contact with the grinding rod upwards, and then insulating materials on the surface of the copper wire can be ground away; in the paint grinding operation process, the height of the paint grinding supporting plate can be adjusted through the adjusting air cylinder according to the use requirement, and then a copper wire is prevented from being ground off.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a kind of polishing mechanism, specifically four copper wire lamp machine polishing mechanism, belong to copper wire lamp machine technical field. BACKGROUND

[0002] At present, copper wire lamp machine on market has many functions, can realize the various processing procedures of different specifications copper wire lamp. There are also many effects, in the face of different copper wire processing requirements and various processing procedures, the function and actual significance of copper wire lamp machine will have many differences.

[0003] Some existing copper lamp machine cannot completely realize the full automation of each process, or due to structural differences, in the face of a series of processes such as paying off, polishing insulating paint, hanging tin, patching, semi-finished product baking, gluing, finished product baking, winding, the structure is complicated, not easy to debug and operator control equipment, there are some not mature structure.

[0004] In the polishing process, the copper wire outside the copper wire lamp machine is usually wrapped with insulating material, and the insulating paint needs to be polished off in the lamp sheet position, and the laser polishing cost is high and not easy to adjust, and the existing polishing mechanism has large structural rigidity and is not easy to adjust, and the copper wire is easy to be polished off. For this reason, a four copper wire lamp machine polishing mechanism is proposed. UTILITY MODEL CONTENTS

[0005] Therefore, the utility model provides a four copper wire lamp machine polishing mechanism to solve or alleviate the technical problems in the prior art, and at least provides a beneficial choice.

[0006] The technical scheme of the utility model embodiment is realized as follows: a four copper wire lamp machine polishing mechanism, comprising a main body assembly, the main body assembly comprises a permanent magnet DC motor, a motor base, a motor fixing seat, an upper bottom plate, an adjusting cylinder, a grinding rod, an adapter, a lower bottom plate, two slide rails, two sliding blocks, a cylinder fixing seat and a polishing support plate;

[0007] The permanent magnet DC motor is installed on the upper surface of the motor fixing seat through the motor base, the motor fixing seat is installed on the upper surface of the upper bottom plate, the upper bottom plate is slidably connected to the upper surfaces of the two slide rails through the two sliding blocks, the adjusting cylinder is installed on the rear surface of the cylinder fixing seat, the polishing support plate is installed on the top of the cylinder shaft of the adjusting cylinder, and the grinding rod is installed on the output shaft of the permanent magnet DC motor through the adapter.

[0008] Further preferably, the cylinder fixing seat is installed on the upper surface of the upper bottom plate.

[0009] Further preferably, the grinding rod is located above the polishing support plate.

[0010] Further preferably, a fan frame is mounted on the upper surface of the upper base plate, and the top of the fan frame is above the grinding rod.

[0011] Further preferably, two slide rails are symmetrically fixed to the upper surface of the lower base plate.

[0012] Further preferably, a wire assembly is arranged above the lower base plate, and the wire assembly comprises a mounting frame and a wire wheel.

[0013] The wire wheel is mounted on one side of the mounting frame.

[0014] Further preferably, the mounting frame is mounted on the upper surface of the lower base plate, and the mounting frame is in front of the upper base plate.

[0015] Further preferably, the position of the wire wheel corresponds to the position of the paint grinding support plate.

[0016] The embodiment of the utility model has the following advantages due to the adoption of the above technical scheme.

[0017] The utility model discloses a permanent magnet DC motor drives adapter to rotate, and the adapter drives the grinding rod, and the grinding rod rotates at high speed and constant speed, and then is connected with the rewinding mechanism behind the copper wire is contacted with the outer wall of wire wheel and the upper surface of paint grinding support plate, and the copper wire is contacted with the grinding rod by adjusting the cylinder to push the paint grinding support plate upwards, and then the insulating material on the surface of copper wire can be polished off at this moment, and the utility model discloses in the paint grinding operation process, the height of paint grinding support plate can be adjusted according to the use demand by adjusting the cylinder, and then the copper wire is avoided to be ground off.

[0018] The above summary is only for the purpose of the description and is not intended to limit in any way. In addition to the above-described illustrative aspects, embodiments, and features, further aspects, embodiments, and features of the utility model will be readily apparent from the drawings and detailed description below. BRIEF DESCRIPTION OF DRAWINGS

[0019] In order to more clearly illustrate the technical solutions of the embodiments of the present application or the prior art, the drawings needed to be used in the embodiments or the prior art description will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present application, and those skilled in the art can also obtain other drawings according to these drawings without any creative labor.

[0020] Figure 1 The structural diagram of the utility model discloses a main body assembly structure diagram.

[0021] Figure 2 The structural diagram of the utility model discloses a main body assembly structure diagram.

[0022] Figure 3 It is the schematic view of the grinding rod and the adapter of the utility model;

[0023] Figure 4 It is the structure view of the grinding paint supporting plate of the utility model;

[0024] Figure 5 It is the structure view of the wire assembly of the utility model.

[0025] The figure mark: 101, main body assembly;11, permanent magnet DC motor;12, motor base;13, motor fixed base;14, upper bottom plate;15, adjusting air cylinder;16, fan frame;17, grinding rod;18, adapter;20, lower bottom plate;21, slide rail;22, sliding block;23, air cylinder fixed base;24, grinding paint supporting plate;301, wire assembly;31, mounting frame;32, wire wheel. DETAILED DESCRIPTION

[0026] In the following, only certain exemplary embodiments are simply described. As those skilled in the art can recognize, the described embodiments can be modified in various different ways without departing from the spirit or scope of the utility model. Therefore, the drawings and the description are considered to be essentially exemplary rather than limiting.

[0027] The embodiments of the utility model are explained in detail below in combination with the drawings.

[0028] As Figures 1-5 Indicated, the utility model embodiment provides a kind of grinding paint mechanism for four copper wire lamp machine, including main body assembly 101, main body assembly 101 including permanent magnet DC motor 11, motor base 12, motor fixed base 13, upper bottom plate 14, adjusting air cylinder 15, grinding rod 17, adapter 18, lower bottom plate 20, two slide rails 21, two sliding blocks 22, air cylinder fixed base 23 and grinding paint supporting plate 24;

[0029] Permanent magnet DC motor 11 is installed on the upper surface of motor fixed base 13 by motor base 12, motor fixed base 13 is installed on the upper surface of upper bottom plate 14, upper bottom plate 14 is slidably connected on the upper surface of two slide rails 21 by two sliding blocks 22, adjusting air cylinder 15 is installed on the rear surface of air cylinder fixed base 23, grinding paint supporting plate 24 is installed on the cylinder shaft top of adjusting air cylinder 15, grinding rod 17 is installed on the output shaft of permanent magnet DC motor 11 by adapter 18;

[0030] Main body assembly 101 is used to polish the insulating material outside copper wire;

[0031] In the polishing process, the copper wire is carried by the polishing board 24, the adapter 18 is driven by the permanent magnet DC motor 11, and the grinding rod 17 is driven by the adapter 18, so that the grinding rod 17 can rotate at a high speed and a constant speed. When the high-speed rotating grinding rod 17 contacts the copper wire, the insulating material on the surface of the copper wire can be polished off.

[0032] Since the polishing board 24 is installed on the cylinder shaft of the adjusting cylinder 15, the height of the polishing board 24 can be adjusted according to the use requirement by the adjusting cylinder 15, thereby avoiding the copper wire from being polished off.

[0033] In an embodiment, the cylinder fixing seat 23 is installed on the upper surface of the upper bottom plate 14, and the position of the adjusting cylinder 15 can be defined by the cylinder fixing seat 23.

[0034] In an embodiment, the grinding rod 17 is located above the polishing board 24, and the insulating material on the surface of the copper wire can be polished by the cooperation of the grinding rod 17 and the polishing board 24.

[0035] The polishing board 24 uses 0.35mm thick high-strength spring steel, has relatively soft toughness, and can enable the copper wire, the grinding rod 17 and the polishing board 24 to be softly matched, thereby avoiding the copper wire from being polished too much or too shallow, greatly reducing the cost, and achieving the best effect with a simple structure.

[0036] In an embodiment, the upper surface of the upper bottom plate 14 is provided with the fan rack 16, the top of the fan rack 16 is located above the grinding rod 17, and the fan rack 16 is used for installing a fan and a dust suction mechanism. In the working process, the powder generated in the polishing process is extracted, thereby ensuring the cleanliness of the working environment.

[0037] In an embodiment, the two slide rails 21 are symmetrically and fixedly connected to the upper surface of the lower bottom plate 20, and the position of the polishing board 24 and the grinding rod 17 can be adjusted by the cooperation of the slide rails 21 and the sliding blocks 22.

[0038] In an embodiment, the lower bottom plate 20 is provided with a wire assembly 301 above, and the wire assembly 301 comprises a mounting rack 31 and a wire wheel 32.

[0039] The wire wheel 32 is installed on one side of the mounting rack 31, the mounting rack 31 is installed on the upper surface of the lower bottom plate 20, the mounting rack 31 is located in front of the upper bottom plate 14, and the mounting rack 31 can be adjusted forward and backward and up and down.

[0040] In an embodiment, the position of the wire wheel 32 corresponds to the position of the polishing board 24, and the wire wheel 32 can guide the copper wire to the position between the polishing board 24 and the grinding rod 17, so as to perform the polishing work.

[0041] The utility model discloses a work time: through permanent -magnetic DC motor 11 drive adapter 18 rotation, adapter 18 drive grinding stick 17, grinding stick 17 high -speed constant -speed rotation, copper wire is from the above of wire wheel 32 and is passed to between grinding lacquer support plate 24 and grinding stick 17, then is connected with the winding mechanism of rear, copper wire and the outer wall of wire wheel 32 and the upper surface of grinding lacquer support plate 24 contact, through adjusting cylinder 15 to push up grinding lacquer support plate 24, grinding lacquer support plate 24 drive copper wire and upwards with grinding stick 17 contact, and then can polish the insulating material on the surface of copper wire at this moment;

[0042] In the process of grinding lacquer operation, the height of the grinding lacquer support plate 24 can be adjusted according to the use requirement through the adjusting cylinder 15, so as to avoid grinding the copper wire.

[0043] The above is only the specific implementation of the utility model, but the protection scope of the utility model is not limited to this, any skilled person in the art can easily think of various changes or replacements within the technical range disclosed by the utility model, which should be covered in the protection scope of the utility model. Therefore, the protection scope of the utility model should be subject to the protection scope of the claims.

Claims

1. A paint grinding mechanism for a four-wire copper wire lamp, comprising a main body assembly (101), characterized in that: The main body assembly (101) includes a permanent magnet DC motor (11), a motor base (12), a motor fixing base (13), an upper base plate (14), an adjusting cylinder (15), a grinding rod (17), an adapter (18), a lower base plate (20), two slide rails (21), two sliders (22), a cylinder fixing base (23) and a grinding paint support plate (24); The permanent magnet DC motor (11) is mounted on the upper surface of the motor fixing seat (13) through the motor seat (12), the motor fixing seat (13) is mounted on the upper surface of the upper base plate (14), the upper base plate (14) is slidably connected to the upper surfaces of the two slide rails (21) through the two sliders (22), the regulating cylinder (15) is mounted on the rear surface of the cylinder fixing seat (23), the paint grinding support plate (24) is mounted on the top of the cylinder shaft of the regulating cylinder (15), and the grinding rod (17) is mounted on the output shaft of the permanent magnet DC motor (11) through the adapter (18).

2. The paint grinding mechanism for a four-wire copper wire lamp according to claim 1, characterized in that: The cylinder fixing seat (23) is installed on the upper surface of the upper base plate (14).

3. The paint grinding mechanism for a four-wire copper wire lamp according to claim 2, characterized in that: The grinding rod (17) is located above the paint grinding support plate (24).

4. The paint grinding mechanism for a four-wire copper wire lamp according to claim 3, characterized in that: A fan frame (16) is installed on the upper surface of the upper base plate (14), and the top of the fan frame (16) is located above the grinding rod (17).

5. The paint grinding mechanism for a four-wire copper wire lamp according to claim 4, characterized in that: The two slide rails (21) are symmetrically fixedly connected to the upper surface of the lower base plate (20).

6. The paint grinding mechanism for a four-wire copper wire lamp according to claim 5, characterized in that: A wire assembly (301) is provided above the lower base plate (20), and the wire assembly (301) includes a mounting frame (31) and a wire wheel (32); The guide wheel (32) is installed on one side of the mounting frame (31).

7. The paint grinding mechanism for a four-wire copper wire lamp according to claim 6, characterized in that: The mounting frame (31) is mounted on the upper surface of the lower base plate (20), and the mounting frame (31) is located in front of the upper base plate (14).

8. The paint grinding mechanism for a four-wire copper wire lamp according to claim 7, characterized in that: The position of the guide wheel (32) corresponds to the position of the paint polishing support plate (24).