Feeding and discharging mechanism for plane grinding
The loading and unloading mechanism that cooperates with the guide star plate and the robot solves the problem of low efficiency of traditional surface grinders, realizes automatic loading and unloading and product status judgment, and improves production efficiency and capacity.
Patent Information
- Application Number
- CN202422515954.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-17
- Publication Date
- 2025-10-17
- Estimated Expiration
- 2034-10-17
AI Technical Summary
Traditional surface grinders have low production efficiency, mainly due to the tedious operation of manually placing products and feeding them into the grinder one by one, resulting in high labor costs and limited production capacity.
The guide star disk is used in conjunction with the loading positioning device, the qualified judgment device and the abnormal discharge device, combined with the loading robot and the unloading robot to realize automatic loading and unloading and product status judgment to prevent dimensional defects.
The automation level of the surface grinding machine is improved, manual intervention is reduced, non-stop feeding and synchronous unloading at the same speed are achieved, dimensional defects are prevented, and production efficiency and capacity are improved.
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Figure CN223442009U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a grinding machine technical field, concretely relates to a kind of for plane grinding feeding and discharging mechanism. BACKGROUND
[0002] Plane grinding machine is precision grinding and polishing equipment, and the material to be polished is placed on the flat grinding disc, the grinding disc rotates counterclockwise, the guide star plate drives the grinding product to rotate clockwise, the workpiece and the grinding disc are relatively rotated and rubbed to achieve grinding and polishing, and the size of the grinding material can be controlled by adjusting the upper and lower grinding discs.
[0003] However, in the traditional working mode, although the plane grinding machine shows excellent grinding effect and precision, its production efficiency is restricted to a certain extent. This is mainly due to the process of manually placing products and the subsequent tedious operation of using the guide star plate to rotate clockwise to drive the products one by one into the grinding machine for grinding of both sides. This way not only consumes time and effort, increases labor costs, but also limits the overall productivity and efficiency of the production line.
[0004] Therefore, how to further improve the automation level of the plane grinding machine, reduce manual intervention and improve production efficiency has become an important issue to be solved in the current industry. UTILITY MODEL CONTENTS
[0005] The utility model aims at providing a kind of for plane grinding feeding and discharging mechanism to solve the technical problem pointed out in the background art.
[0006] To solve the above technical problems, the technical scheme adopted by the utility model is:
[0007] A kind of for plane grinding feeding and discharging mechanism, including the guide star plate that is driven to rotate by drive assembly and realizes feeding and discharging action, the guide star plate is evenly provided with a plurality of feeding holes in circular ring shape interval, and the product to be ground is conveyed through the feeding hole, including the feeding positioning device that is arranged at the product inlet of grinding machine of guide star plate, the qualified judging device that is arranged at the product outlet of grinding machine of guide star plate, and the abnormal discharge device that is arranged at the discharge port position of grinding machine of guide star plate;
[0008] The product inlet of grinding machine is provided with feeding robot matched with feeding positioning device, and the product outlet of grinding machine is provided with discharging robot matched with qualified judging device.
[0009] Further, the feeding positioning device comprises a product feeding positioning jig arranged above the guide star disc, a feeding opening is arranged on the product feeding positioning jig, the feeding opening corresponds to the feeding hole of the guide star disc, a feeding positioning abnormality alarm sensor is arranged on the product feeding positioning jig, and the feeding robot puts the product to be ground into the feeding opening.
[0010] Further, the qualified judging device comprises a product presence sensor and an NG judging sensor arranged at the product outlet of the grinding machine, the product presence sensor judges whether the ground product is sent out, the NG judging sensor judges whether the product is qualified, after judging that the product is qualified, the discharging robot puts the product into the discharging code disc through the discharging gripper, and after judging that the product is unqualified, the discharging robot puts the product into the NG storage area through the discharging gripper.
[0011] Further, the abnormality discharging device is arranged below the qualified judging device, comprises a falling opening, a slide for receiving the product falling from the falling opening and a temporary storage box arranged at the bottom end of the slide, and the falling opening is arranged below the guide star disc.
[0012] Further, a supporting plate is arranged below the guide star disc, and the supporting plate is arranged at the position of the falling opening and is provided with a discharging opening in communication with the feeding hole.
[0013] Further, an upper feeding sensor is arranged in front of the feeding positioning device and is used for sensing whether the product is in the feeding hole.
[0014] Further, the guide star disc is arranged between the upper grinding disc and the lower grinding disc of the grinding machine.
[0015] Compared with the prior art, the device has the following beneficial effects:
[0016] The feeding device can realize feeding without stopping the machine in cooperation with the robot, and the feeding product can be positioned and corrected; the discharging triggering device can judge the state of the product; the abnormality discharging device can collect the product in the grinding machine when the robot stops working due to failure, so that the product is prevented from entering the grinding machine again to cause size defects; and the conveying device of the upper and lower stations is used to realize the conversion of manual feeding operation to process monitoring control and upper station incoming material control. BRIEF DESCRIPTION OF DRAWINGS
[0017] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative labor.
[0018] Figure 1 It is a structural diagram of the utility model;
[0019] Figure 2 This is a schematic diagram of the structure of the hidden robot of the utility model;
[0020] Figure 3 for Figure 2 A partial enlarged view of
[0021] Figure 4 It is a structural schematic diagram of the abnormal discharge device of the utility model. DETAILED DESCRIPTION
[0022] The following is a clear and complete description of the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0023] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "vertical", "horizontal", "inside", "outside", etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they cannot be understood as limitations on the present invention.
[0024] In this utility model, unless otherwise specified or limited, the terms "installed," "connected," "connect," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection, electrical connection; direct connection, indirect connection through an intermediate medium, internal communication between two components, or interaction between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances.
[0025] In the present invention, unless otherwise expressly specified or limited, a first feature being "above" or "below" a second feature may mean that the first and second features are in direct contact, or that the first and second features are in indirect contact through an intermediate medium. Furthermore, a first feature being "above," "above," and "above" a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is at a higher level than the second feature. A first feature being "below," "below," and "below" a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is at a lower level than the second feature.
[0026] like Figures 1-4 As shown, a loading and unloading mechanism for plane grinding includes a guide star plate 1 driven by a drive assembly to rotate and realize feeding and discharging actions. The guide star plate 1 is provided with a plurality of feeding holes 2 evenly spaced in a circular shape. The product to be ground is fed through the feeding holes 2. The mechanism includes a feeding positioning device 7 provided on the guide star plate 1 at the product inlet of the grinder, a qualified judgment device 11 provided on the guide star plate 1 at the product outlet of the grinder, and an abnormal discharge device 14 provided on the guide star plate 1 at the outlet of the grinder.
[0027] A loading robot 3 cooperating with a loading positioning device 7 is provided at the product entrance of the grinding machine, and a unloading robot 5 cooperating with a qualified judgment device 11 is provided at the product exit of the grinding machine.
[0028] Specifically, as shown in the figure, the feeding and positioning device 7 includes a product placement and positioning jig 8 arranged directly above the guide star disk 1. The product placement jig 8 is provided with a feeding port 4. The feeding port 4 corresponds to the feeding hole 2 of the guide star disk 1 up and down. The product placement and positioning jig 8 is provided with a feeding positioning abnormality alarm sensor 9. The loading robot 3 clamps the product to be ground and puts it into the feeding port 4. After the product is placed into the feeding port 4, the guide star disk 1 rotates to make the product fall into the hole of the guide star disk 1 and be brought into the grinder for operation. If the product is not brought into the hole after feeding, the product will appear to push against the product placement and positioning jig 8 to move forward, forcing the feeding positioning abnormality alarm sensor 9 to trigger a signal, the equipment stops feeding, and the guide star disk 1 stops rotating.
[0029] Specifically, as shown in the figure, the qualified judgment device 11 includes a material sensor 12 arranged at the product outlet of the grinding machine, and an NG judgment sensor 13, the material sensor 12 judges whether the ground product is sent out, and the NG judgment sensor 13 judges whether the product is qualified, after judging qualified, the product is put into the unloading code disc by the unloading robot 5 through the unloading gripper opening 6, and after judging unqualified, the product is put into the NG storage area by the unloading robot 5 through the unloading gripper opening 6. When the product is ground and passes through the qualified judgment device 11, when the material sensor 12 is triggered, the unloading robot 5 will intercept the rotating speed of the star wheel 10, and at the same time, the unloading robot 5 moves to the unloading gripper opening 6, and the unloading robot 5 tracks the product movement in a synchronous and same-speed mode, so that when the NG judgment sensor 13 is triggered by the rear product, it is judged that the product is OK, and the unloading code disc is performed, and if the NG judgment sensor 13 is not triggered, it is judged that the product is NG, and the product is placed in the NG storage area by the unloading robot 5 for collection.
[0030] Specifically, as shown in the figure, the abnormal discharge device 14 is arranged below the qualified judgment device 11, and includes a drop opening 15, a slide 16 for receiving the product dropped from the drop opening 15, and a temporary storage box 17 arranged at the bottom end of the slide 16, and the drop opening 15 is located directly below the star wheel 1. When the equipment abnormally stops due to failure or the like, the product not clamped by the unloading robot 5 will automatically drop into the abnormal discharge buffer device 14 and slide into the temporary storage box 17 from the slide 16 through the drop opening 15, so as to prevent the product from entering the grinding machine again and causing repeated grinding size defects.
[0031] Specifically, as shown in the figure, a support plate is arranged below the star wheel 1, and the support plate is arranged at the position of the drop opening 15 and is provided with a discharge opening communicated with the upper feeding hole 2.
[0032] Specifically, as shown in the figure, an upper feeding sensor 10 for sensing whether there is product in the feeding hole 2 is arranged in front of the upper feeding positioning device 7. When the sensor does not detect product in the feeding hole 2 of the star wheel 1, the upper feeding robot 3 will be triggered to perform feeding work.
[0033] Specifically, as shown in the figure, the star wheel 1 is installed in the middle of the upper and lower grinding wheel discs of the grinding machine.
[0034] Specifically, the specific implementation principle of the utility model is:
[0035] 1. The upper feeding robot 3 grasps the product to be ground from the outside and puts it into the feeding opening 4 of the product feeding positioning jig 8.
[0036] The product feeding positioning jig 8 ensures that the product accurately falls into the feeding hole 2 of the star wheel 1.
[0037] The feeding sensor 10 senses whether there is product in the feeding hole 2 to ensure the accuracy of the feeding process.
[0038] 2. The guide star disc 1 rotates under the drive of the drive assembly, and the products are sequentially sent into the middle of the upper and lower grinding wheels of the grinder for grinding.
[0039] 3. The ground product continues to rotate along the guide star disk 1 to the product outlet of the grinder.
[0040] The material presence sensor 12 first determines whether the ground product has been delivered.
[0041] The NG determination sensor 13 performs quality inspection on the product to determine whether it is qualified.
[0042] If the product is qualified, the unloading robot 5 grabs the product at the unloading clamping port 6 and puts it into the unloading code tray for collection.
[0043] If the product is unqualified, the unloading robot 5 places the product into the NG storage area.
[0044] 4. When the equipment stops abnormally due to a fault, the products not gripped by the unloading robot 5 will automatically fall into the abnormal discharge buffer device 14 and slide from the slide 16 into the temporary storage box 17 through the drop opening 15.
[0045] The loading device of this utility model can cooperate with the robot to realize non-stop feeding and position and correct the released products; the unloading trigger device can realize product status judgment. In conjunction with the unloading robot, it can realize uninterrupted unloading at the same speed and speed; the abnormal discharge device can realize unified collection of products in the grinder when the robot stops working due to fault, preventing them from entering the grinder again and causing dimensional defects; in conjunction with the conveying device of the upper and lower workstations, the operator can switch from manual feeding to process monitoring and control and control of incoming materials at the upper workstation.
[0046] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
[0047] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.
Claims
1. A loading and unloading mechanism for plane grinding, comprising a guide star plate (1) driven by a driving assembly to realize feeding and discharging, wherein a plurality of feeding holes (2) are evenly spaced in a circular shape on the guide star plate (1), and the product to be ground is fed through the feeding holes (2), characterized in that: The invention comprises a loading positioning device (7) arranged on the guide star disc (1) at the product inlet of the grinding machine, a qualified judgment device (11) arranged on the guide star disc (1) at the product outlet of the grinding machine, and an abnormal discharge device (14) arranged on the guide star disc (1) at the product outlet of the grinding machine; A loading robot (3) cooperating with a loading positioning device (7) is provided at the product entrance of the grinding machine, and a unloading robot (5) cooperating with a qualified judgment device (11) is provided at the product exit of the grinding machine.
2. A loading and unloading mechanism for plane grinding according to claim 1, characterized in that: The feeding positioning device (7) includes a product placement positioning jig (8) arranged directly above the guide star disk (1); a feeding port (4) is provided on the product placement positioning jig (8); the feeding port (4) corresponds to the feeding hole (2) of the guide star disk (1) in upper and lower positions; a feeding positioning abnormality alarm sensor (9) is provided on the product placement positioning jig (8); and the feeding robot (3) clamps the product to be ground and places it into the feeding port (4).
3. The loading and unloading mechanism for plane grinding according to claim 2, characterized in that: The qualified judgment device (11) includes a material presence sensor (12) and an NG judgment sensor (13) arranged at the product outlet of the grinder. The material presence sensor (12) judges whether the ground product is sent out, and the NG judgment sensor (13) judges whether the product is qualified. If it is judged to be qualified, the unloading robot (5) grabs the product at the unloading clamping port (6) and puts it into the unloading code plate; if it is judged to be unqualified, the unloading robot (5) grabs the product at the unloading clamping port (6) and puts it into the NG storage area.
4. The loading and unloading mechanism for plane grinding according to claim 3, characterized in that: The abnormal discharge device (14) is arranged at the rear lower part of the qualified judgment device (11), and comprises a drop port (15), a slideway (16) for receiving products dropped from the drop port (15), and a temporary storage box (17) arranged at the bottom end of the slideway (16), wherein the drop port (15) is located directly below the guide star disk (1).
5. The loading and unloading mechanism for plane grinding according to claim 4, characterized in that: A support plate is provided below the guide star disc (1), and a discharge port communicating with the upper feed hole (2) is provided at the position of the support plate located at the drop port (15).
6. The loading and unloading mechanism for plane grinding according to claim 5, characterized in that: A feeding sensor (10) for sensing whether there is a product in the feeding hole (2) is provided in front of the feeding positioning device (7).
7. The loading and unloading mechanism for plane grinding according to claim 6, characterized in that: The guide star disc (1) is installed between the upper and lower grinding wheel discs of the grinding machine.